compact annubar customer presentation_final.pdf
TRANSCRIPT
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Save Time and Energy with the Compact Annubar Flowmeter
Name
Date
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Slide 4
Rosemount Invented the Averaging Pitot Tube and Continues to Innovate
Integral thermowell
available Innovative upstream slot for
comprehensive averaging
T-shaped sensor creates large stagnation zones on
backside to reduce noise
1970 1978 1984 1998 2002
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Slide 5
Flow
LOW HIGH
Impact area
DP(hw) = PH(avg.) - PL(avg.)
Basic Principle of Annubar Primary Element
Static
Pressure
Impact Pressure (40%)
Blockage / Suction
Pressure (60%)
Total
DP
Velocity
Profile
(40/60 relationship not
the same for all APTs)
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Slide 6
Key Messages
The 405A Compact Annubar Flowmeters allow for unparalleled ease of installation
The 405A Compact Annubar sensor provides accurate measurements while keeping energy costs low through reduced permanent pressure loss
Standardize DP Flow Installations with the 405 Compact Platform
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Slide 7
Are Difficult Installations Slowing Down Projects?
Impulse piping
Welding and additional pipe penetrations
Extra time = $$$, labor for a welder, instrument tech, etc
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Slide 8
How Much Does a Flowmeter Really Cost?
Purchase Price Total Installed Cost
Material Costs
Price of Components
Engineering Costs
Select Technology
Size
Create Spec Sheets & Drawings
Procurement Costs
Generate Purchase Orders
Manage Delivery Dates
Vendor Relationships
Installation Costs
Piping Preparation
Installation
Commissioning
Source: 4 Inch line size per Aspen Richardson Process Plant Construction Estimating Standards, 2003
Edition, Process Equipment Cambridge: Aspen technology Inc., 2003.
65%
Installed Cost
Traditional Installation
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Slide 9
405A Compact Flowmeters Eliminate Impulse Piping and Leak Points
Installed using standard
impulse lines
Eliminates troublesome
impulse lines, reducing
fugitive emissions and
improving reliability
Traditional DP Flowmeter
Assembly Installation
Compact Flowmeter
Installation
Potential Leak Points = 29
Potential Leak Points = 6
Only 2 leak points to check in the field
during installation!
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+
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Factory Leak Tested
Reduce Leak
Points by 80%
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Slide 10
405A Integrated Flowmeters Arrive Fully Assembled and Factory Leak Checked
Eliminates Impulse Piping and
Reduces Potential Leak Points
All-Welded Design
Provides Easy
Transmitter Connection
Direct Mount Manifold
Easily Installs Between
Raised Face Flanges
405 Compact Design
Ensures Proper
Alignment within the Pipe
Integral Centering Ring
Decreases Measurement Error
Annubar T-Shapes higher signal with less noise and frontal slot
design
Eliminate Additional Pipe
Penetrations
Integral RTD
Lowers Permanent Pressure Loss
Averaging Pitot Tube Technology
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Slide 11
.67 Beta Orifice with
19-Tube Bundle
Annubar Technology Reduces Straight Run Requirements
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
.67 Beta Orifice
Rosemount
Compact
Annubar
Elbow
Mounted
Annubar
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Slide 12
Are High Utility Costs Hurting Your Bottom Line?
How much energy could you save?
$$$
The biggest issue is the surging cost of energy,
which now makes up
30% of operating
costs for the average
company. *Control Global
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Slide 14
The amount of pressure lost is a function of 3 factors:
density of the fluid (f),
velocity of the fluid (Vf)
the amount obstruction (Kmeter) created by the flowmeter
Sometimes Less is More When It Comes to PPL
Note: The Kmeter factor for a technology is dependent on the model selected.
The following is a guideline for Kmeter, in order from
highest to lowest
Orifice/
Nozzle
Venturi
Averaging
Pitot Tube
Wedge
V-Cone
Turbine
PPL = Kmeter x f x (Vf)2
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Slide 16
The 405A Allows You to Minimize Pressure Loss Throughout the Process
Pressure at Source > Pressure at Destination
Destination Source
FT4
Compressor
PL1
PL2
PL3
PL4
PL5
PL6
PL7 Energy In
Machine #1
Machine #2
Machine #3
Machine #4
FT6
FT5
FT7
FT2
FT1
FT3
Lowering Pressure Loss 1. Reduces pumping/compressing costs
2. Increases capacity
3. Minimizes compressor, pump or boiler size
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Slide 17
Annubar Technology Reduces PPL and Energy Costs
Minimizing pumping and compression costs Increases throughput in existing lines Maximize capacity of gravity-fed systems
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Slide 18
Has Valuable Experience in your plant Gone Fishing?
40% of the existing workforce will retire
in the next 10
years.
*Society of Petroleum Engineers
What will happen when your experienced
personnel retire?
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Slide 20
Achieve a Perfect Installation Every Time for Every DP Flow Measurement Point
Standardize installation procedures with the 405 Compact Platform
Eliminate extra time, mis-installations, and training
Conditioning
Orifice
Annubar
Orifice
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Slide 22
Important 405A Specifications
Accuracy
1.5% of flow coefficient
(0.75% Calibrated)
Line Sizes
2-8 (50-200 mm) Coming Soon! 10 & 12 (250 & 300mm)
Repeatability
0.1%
Pressure Rating
ANSI 600# or DIN PN100
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Slide 23
The Annubar T-Shape Creates a Higher Signal with Less Noise
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Slide 24
The Annubar T-Shape: No Wear, No Tear, No Worries
No sharp leading
edges to wear
The Compact Annubar sensor
provides better wear resistance than
orifice plates
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Slide 27
405C/P
0.40
405 C/P
0.65
405A / 485
Sensor Size 1
10,000 lb/hr 4,500 kg/hr
15,000- lb/hr
6,750 kg/hr 20,000- lb/hr
9,000 kg/hr 5,000 lb/hr 2,250 kg/hr
2-in. H2O
5-mbar
100-in. H2O
250-mbar
2-in. H2O
5-mbar
2-in. H2O
5-mbar
100-in. H2O
250-mbar
100-in. H2O
250-mbar
150# Steam - 4 (100mm) line size, sized 100 H2O
Utilize the 405A for Applications with Medium to High Flow Rates
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Slide 28
Annubar Products Reach Beyond Flanges Pak-Lok
Patented compression design firmly secures the
Annubar sensor to the
opposite wall of the pipe
Rated up to 600# ANSI
Flange-Lok
Combines Pak-Lok compression mechanism
with a mounting flange
Flanged With Opposite
Side Support
Meets the requirement of high pressure applications
Available up to 2500# ANSI
Flo-Tap
Can be hot-tapped without interruption of the flow
Easily removed for cleaning or line pigging
Available up to 600# ANSI
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Slide 29
Better Measurement is the Key to Better Control
3 in 1 measurement including differential pressure, static pressure, and temperature
The result is better control of raw materials, combustion, reactions, blending and product quality
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Slide 31
Summary
405A Compact Annubar products provide unparalleled ease of installation
The 405A Compact Annubar sensor provides accurate measurements while keeping energy costs low through a low permanent pressure loss
Standardize DP Flow Installations with the Compact 405 Platform
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Thank you for your time and attention!