compactor manual - indeco-breakers.com

Note: This manual is written in English. It is for use only by people that can read, speak and understand English. In addition, the operators of the attachment (compactor) must also read, speak and understandEnglish

IHC50 IHC75

COMPACTOR MANUAL

YOUR PARTNERS IN DEMOLITION

IHC150 IHC250

2Compactor Manual

3 WARRANTY4 PREFACE5 DECLARATION OF CONFORMITY 6 I SAFETY INFORMATION

Precautions 6-9

Safety Decals 10

Airbore Noise 11

12 II TECHNICAL SPECIFICATIONSIHC50 12

IHC75 13

IHC150 14

IHC250 15

16 III EXPLODED VIEW AND PARTS LISTIHC50 16-17

IHC75 18-19

IHC150 20-21

IHC250 22-23

24 IV VALVE & HOSE PARTS AND INSTALLATIONValve function and operation (IHC75, 150) 24

HVFK050F000 Manifold Assembly with Fittings 25-26

27 V COMPACTOR INSTALLATIONPreping the Carrier 27

Setting Up Compactor 28

Trouble Shooting 29

Compactor Installation Record 30

30 VI COMPACTOR OPERATION Initial & Normal Operation

31 VII COMPACTOR MAINTENANCE (Daily, Weekly, 500 Hours)

32 VIII COMPACTOR ECCENTRICAssembly Procedure 33

Cross Section 34

TABLE OF CONTENTS

37/9/2014

INDECO NA 135 Research Drive Milford, CT 06460

Standard New Compactor Limited Warranty

INDECO N.A. warrants New Indeco Compactors to be free of defects in materials or workmanship subject to the following terms and conditions.

1) Warranty period shall be 12 months from date of first installation.

2) This Warranty covers Labor as listed in the INDECO Flat Rate Schedule at 75% of the Distributorsshop labor rate.

3) This Warranty covers Compactors used in accordance with published INDECO maintenance andoperation procedures.

4) This warranty does not cover failures determined by INDECO to be due to lack oflubrication, improper installation, poor maintenance or improper operation.

5) This warranty does not cover the replacement of Wear Items.The following parts are considered to be Wear Items:

Shock Absorbers

6) This Warranty does not cover the replacement of service items during the course of normalmaintenance.The following parts are considered Service Items:

O-rings Seals

7) This warranty does not cover loss of operating time, loss of use or other consequential damageswhile the Compactor is out of service.

8) The repair or replacement of parts during the warranty period does not prolong this warranty.

9) This Warranty does not cover, or include, items sold with, or attached to, the Compactor.Examples: Grease Pumps, Hydraulic Kits and Hoses.

10) Use of Non INDECO OEM Spare parts will terminate this warranty.

11) Altering or modifying of the Compactor without the written approval by INDECO will terminate thiswarranty and any obligations under this warranty.

12) Warranty Registration: INDECO assumes no liability for warranty request submitted for productsfor which a New Product Warranty Registration form has not been completed and submittedto INDECO within 60 days from the time of first installation of the Compactor. Any warrantyrequest submitted for a product for which INDECO does not have a New Product WarrantyRegistration form on file will be denied.

INDECO does not authorize any other person or company to assume its liability in connection with the sale or use of its products. WAR-0010-CREV 01-01-10

3 WARRANTY4 PREFACE5 DECLARATION OF CONFORMITY 6 I SAFETY INFORMATION

Precautions 6-9

Safety Decals 10

Airbore Noise 11

12 II TECHNICAL SPECIFICATIONSIHC50 12

IHC75 13

IHC150 14

IHC250 15

16 III EXPLODED VIEW AND PARTS LISTIHC50 16-17

IHC75 18-19

IHC150 20-21

IHC250 22-23

24 IV VALVE & HOSE PARTS AND INSTALLATIONValve function and operation (IHC75, 150) 24

HVFK050F000 Manifold Assembly with Fittings 25-26

27 V COMPACTOR INSTALLATIONPreping the Carrier 27

Setting Up Compactor 28

Trouble Shooting 29

Compactor Installation Record 30

30 VI COMPACTOR OPERATION Initial & Normal Operation

31 VII COMPACTOR MAINTENANCE (Daily, Weekly, 500 Hours)

32 VIII COMPACTOR ECCENTRICAssembly Procedure 33

Cross Section 34

WARRANTY

4Compactor Manual

Manufacture and address:

Indeco North America 135 Research Drive Milford Connecticut, 06460 U.S.A.

We declare under our sole responsibility that the product described as:

Machine description: Hydraulic compactor

Make: Indeco

Type: IHC50, IHC75, IHC150 and IHC250

Serial number: /

Complies with the requirements of the following directive:

Machinery Directives 98/37

Standards considered:

EN 21200-1, EN 12100-2

Date January 1, 2010

Chief Executive Officer, Signature

DECLARATION OF CONFONFORMITY

57/9/2014

Congratulations on your purchase of this fine INDECO product. To best utilize the advanced technology engineered into our attachments, we recommend you take the time to famil-iarize yourself with this manual and the attachment. The information in this manual will ensure long life, high productivity and minimum downtime from this attachment. Because we want you to be pleased with your decision to purchase our products, compactor owners should strictly adhere to the information and technical specifications contained within this manual.

The INDECO Hydraulic Compactor is simply a machine, and like any other machine, is de-signed to perform within specified guidelines. The compactor takes the hydraulic energy created by the carrier pumps (excavator, tractor loader backhoe, etc.) and converts this energy into mechanical or kinetic energy. Therefore, the perfect match of hydraulic compac-tor to carrier is essential in order to produce maximum performance of the compactor. If the hydraulic energy (oil pressure, oil flow and return oil pressure between carrier and the com-pactor) is outside the INDECO specifications contained herein, then the compactor’s me-chanical energy will also be incorrect. Statistics show that 90% of all compactor problems can be traced back to incorrect mechanical or hydraulic installation to the carrier.

While every attempt has been made by INDECO to manufacture a superior product, we cannot install the compactor. It is up to the dealer to ensure that compactors are installed within the enclosed correct parameters for their particular carrier.

To further ensure maximum productivity and longevity of INDECO compactors,we recommend:

• Adherence to INDECO’s daily, weekly and annual compactor maintenance programs (enclosed)• Regular replacement of carrier hydraulic filters (especially in dusty conditions)• Always check compactor circuit flows and pressures when the carrier is changed• Annual checks of compactor circuit flows and pressures

If problems with the compactor do occur, we have made every attempt to include any even-tuality in this Owner’s Manual. Most problems can be easily remedied due to the cause-and-effect nature of these machines. We have also done our best to ensure correctness of the information within. However, the manufacturer reserves the right to update this manual subject to the technological development of the product and service.

PREFACE

6Compactor Manual

• The dealer must instruct user on proper and safe operation before delivery of this compactor.

• Wear safety glasses, hard hat and noise protection while operating compactor.

• Operate compactor only while inside of cab of machine.

• Keep all personnel well clear of machine and compactor while in operation.

• Install a safety protection device between operator and compactor.

• Use common sense when using this compactor. Flying stone chips can injure or even kill.

Safety Precautions

Before operating this INDECO Hydraulic Compactor, please read carefully the enclosed information. If you have any questions consult your INDECO dealer for more information.

I SAFETY INFORMATION

77/9/2014

Carefully read the following safety precautions. Make sure you fully under-stand them. Failure to follow a safety warning or recognize and rectify a safety hazard could result in injury of death to you or others around you. In general, always use common sense in your work habits and keep your tools and equipment in good operating condition.

Use trained personnel

Allow only trained personnel to operate or service this equipment. Read and understand all safety precautions listed in the Indeco manual and in the Carrier manual.

Flying objects or high-pressure fluid hazards

Do not operate Indeco equipment with personnel in the immediate proxim-ity of the equipment because of possible flying objects of high-pressure fluid hazards. The operator’s compartment should have the necessary protective guards to prevent entry of flying or falling objects.

Wear correct safety protection

Verify that all personal wear protective headgear, eye protection and steel toe boots. In dusty conditions, wear a respirator to protect against dust. Do not wear loose fitting clothing or jewelry while working on the machine.

Pay attention to your hands when mounting the compactor

Keep your fingers clear when inserting mounting pins. Do not use your fingers to “feel” pin alignment. Unexpected boom or equipment movement could result in injury and possible loss of your fingers. Instruct the operator to touch the controls only when instructed.

I SAFETY INFORMATION

8Compactor Manual

Relieve system pressure prior to working on equipment

Escaping fluid under pressure can penetrate the skin causing serious injury.

To avoid any risk, be sure to relieve the pressure before disconnecting hydraulic lines. Consult the operator’s manual of the carrier for the proper procedure for relieving pressure.

Important checkpoints before operation

√ Tighten all hydraulic fittings before applying pressure.

√ Keep hands and body away from pinholes and nozzles that eject fluid under high pressure.

√ Do not use your hands to search for leaks. Use a piece of paper.

Operation and maintenance precautions

Never activate the compactor unless the operator is in full control of the carrier and is seated in the operator’s seat.

Do not operate the compactor above 180°F (82 C) hydraulic oil temperature.

Do not make any alterations to the compactor without authorization from Indeco Product Support Department.

Make frequent visual inspections of fasteners, attaching pins, hoses and rubber isolators.

Use caution when torquing fasteners, do not over torque. Adhere to SAE torque specifications only. A previously overstress part may fail later.

I SAFETY INFORMATION Precautions

97/9/2014

Major compactor components are heavy. Always use an adequate lifting device. Never mount the compactor on a carrier that cannot adequately handle the compactor weight.

For nighttime operation, the carrier should offer adequate lighting for safe operation during compacting, repositioning of transporting (European harmonized standard EN-500-0 paragraph 5.1).

Never use the compactor as part of a lifting device, additional weight could cause the carrier to tip over or cause damage to the compactor components

Be cautious of flying metal particles when striking any hardened parts with a hand held tool.

Operate the compactor aware of the effects the vibrations may have on trench walls and never operate the compactor in a trench with personal working nearby in the trench at the same time.

Never service or work on the compactor in an open trench of other unsafe area.

Always clean up oil spills.

Do not over compact near buried utilities or foundations; serious damage to utilities or foundations could result.

Keep personnel clear of the full range of swing, reach, height, depth of carrier boom while operating or positioning the compactor. During standby periods, always lower carrier boom so the compactor rests firmly on the ground and turn off the carrier engine.

Make sure that a window of protective screen is in place on the carrier to fully protect the operator against flying objects.

I SAFETY INFORMATION Precautions

10Compactor Manual

Maintain safety decals

Always replace any safety or warning decals that become damaged of illegible. Replace all safety of warning decals when repainting the equiment. These decals are available from your Indeco dealer or from Indeco.

I SAFETY INFORMATION Safety Decals

117/9/2014

Statement of conformity with Directive 98/37/EC

Indeco North America, 135 Research Drive, Milford Connecticut, USA, as manufacturer and keeper of technical documentation, declares under its own responsibility that the Indeco Compactor, models IHC50, IHC75, IHC150 and IHC250 conforms with the essen-tial health and safety requirements of framework directives 98/37/EC and successive modifications, has the following measured sound levels;

SOUND POWER LEVEL (MEASURED)

Continuous A-weighted sound pressure level at workstationsExceeds 70 dB (A) at 38.1 meters (125 feet)

Sound power level emitted by machinery where the equivalent continuous A-weighted sound pressure level at workstations. Exceeds 85 dB (A) at 13.7 meters (45 feet)

1-18-2010 PTU, IHC150 compactor

I SAFETY INFORMATION Airbore Noise

12Compactor Manual

Carrier weight: 703-2,994 kg1,550-6,600 lbs

Operating weight 176 kg389 lbs

Height 559 mm 22 in

Width 457 mm18 in

Base Plate 457 mm x 762 mm x 25.5 in. thick18 in x 30 in x 1 in thick

Base Plate Thickness 25.5 mm1 in

Auxiliary, Bolt-on, Base Plate Standard with unit 305 mm x 762 mm x 13 mm thick12 in x 30 in x .05 in thick

Oil Supply Range 45-68 l/min12-18 GPM

Maximum Operating Pressure 240 bar3,500 psi

Maximum Back Pressure 7 bar100 psi

Force @ Maximum Frequency 2,542 kg5,604 lbs

Frequency 33.3-50 Hz2,000-3,000 vpm

Reservoir Capacity(85/90W Gear Oil)

1.0 l.0.34 gal.

NOTE: Dimensions are nominal and are for reference only

II TECHNICAL SPECIFICATIONSIHC50

137/9/2014

Carrier weight: 4,082 - 12,701 kg.9,000 – 28,000lbs

Operating weight 396 kg875 lbs

Height 600 mm 23.5 in

Width 635 mm.25.0 in

Base Plate 635 mm x 838 mm25.0 in x 33.0 in

Base Plate Thickness 32 mm1.25 in

Oil Supply 76 l/min20 GPM

Maximum Operating Pressure 200 bar3000 psi


Force @ Maximum Frequency 3,350 kg 7,386 lbs

Frequency 33 Hz2,000 vpm


4.7 l.1.23gal.



14Compactor Manual

Carrier weight: 7,711 – 21,773 kg.17,000 – 48,000 lbs

Operating weight 799 kg.1762 lbs.

Height 800.1 mm 31.50 in.

Width 710 mm.28.0 in.



Oil Supply 121 l/min32 GPM




Frequency 33 Hz2,000 vpm


4.8 l.1.27 gal.



157/9/2014

Carrier weight: 20,412-45,360 kg.45,000 – 100,000lbs

Operating weight 996 kg2,196 lbs

Height 785 mm 31.0 in

Width 889 mm.35.0 in



Oil Supply Range 189-265 l/min50-70 GPM




Frequency 30-37 Hz1,800-2,200 vpm


9 l.2.46 gal.



16Compactor Manual

Ref # Qty Description Part #1 1 Hydraulic Motor (12-18 GPM) Standard VC21308DSA

2 1 Bearing Carrier (Motor Side) CM-50-MSRP-C

3 1 Snap Ring 350011

4 2 Eccentric Bearing VC9201555

5 1 Eccentric VC9194550

6 1 Bearing Carrier (Opposite Motor) CM-50-BSRP-C

7 4 Isolator VC9085000

8a 1 Reservoir Plug HW14196

8b 1 Vent Plug HV1U577

9 1 Base Plate Assembly 18” Bolt On Base Plate CM-50-BASE

10 1 18” Bolt On Base Plate CM-50-18-BASE

11 1 Gear Oil - HD 80-90 LITER

12 1 Upper Mounting Frame CM-50-TB-ASM

13 2 Rubber Bumper VC-XX1528

14 1 Bulkhead Fitting - 90 Degree HF-2043-1212

15 1 Bulkhead Fitting - Straight HF-2040T-1212

16 2 Fitting - Motor HF-2062-1212

III EXPLODED VIEW AND PARTS LISTIHC50 SERIAL NUMBER C230106 AND AB0VE

27

12

13 20

14

15

19

18

7

21

25

1617

27

177/9/2014

III EXPLODED VIEW AND PARTS LISTIHC50 SERIAL NUMBER C230106 AND AB0VE

Ref # Qty Description Part #17 2 O-Ring 100173

18 1 Hose - Rear Motor Fitting to Left Bulkhead Fitting HH-50-14US

19 1 Hose - Front Motor Fitting to Right Bulkhead Fitting HH-50-16US

20 4 Lock Nut - 5/16” HW36602

21 32 Lock Nut - 3/8” HW-NSL102

22 6 Lock Nut - 1/2” HW39606

23 AS REQUIRED Flat Washer - 1/4” HW-39701

24 22 Lock Washer - 3/8” HW39605

25 40 Washer - 3/8” HW-FWL210

26 2 Washer - 1/2” HW39754

27 16 Bolt - Special - 3/8” x 1.0” - Outer Shock HW-IHC050-ISOL

28 2 Bolt - 1/4” x 28 x 3/4” HW-HC8602

29 8 Bolt - 3/8” x 7/8” - Bearing Carrier HW-HC8161

30 2 Bolt - 3/8” x 1.0” - Motor HWHC8163

31 16 Bolt - 3/8” x 1-1/4” - Inside Shock HW-HC5162

32 6 Bolt - 1/2” x 2.0” - Base Plate HW-HC8220

33 12 Flat Washer - 1/2” HW39754

9

5

4

2

3

1

6

7

24

8b

25

24

232233

10

2429

4

31

29

28

8a

30

18Compactor Manual

III EXPLODED VIEW AND PARTS LISTIHC75

Ref # Qty Description Part #1 1 Motor VC9081504-WS

2 32 Bolt - ¾” - 10 x 2-¼” HW8292

3a 2 Bolt - ½” - 13 x 7/8” HW8215

3b 14 Bolt - ½” - 13 x 1-½” HW30114

4a 20 Washer - ½” HW-39754

4b 64 Washer - ¾” HW-FW207

5 32 Lock Nut - ¾”-10 HW-NS107


7 1 Eccentric CM-75-ECCA-C

8 1 Snap Ring VC9100065

9 1 Base Assembly CM-75-B-C


11 1 Bearing Carrier (opposite motor) CM-75-BSRC-C

12 1 Bearing Carrier (motor side) CM-75-MSRP-C

13 2 Reservoir Plug - ½”- 20 HW14196

1

3b

4a

9

8

6

7

12

13 6

11

3a

3b 4a

2 4b 5

10

2

3b

197/9/2014


Ref # Qty Description Part #14 1 Manifold/Assembly See Page 22

15 2 Clamp Kit HW-FF593-16


17 2 Bulkhead Fitting HF2041-1212

18 4 Fitting (valve) HF202702-1212

19 1 Hose - Manifold “OUT” Port to Bulkhead HH-75-19US

20 1 Hose - Manifold “IN” Port to Bulkhead HH-75-23US

21 1 Hose - Manifold “B” Port to Front Motor Port HH-75-24US

22 1 Hose - Manifold “A” Port to Rear Motor Port HH-75-18US

23 2 Bolt HW8175

24 4 Washer HW-FW202

25 2 Lock Nut HW-NS102

15

1521

22

252423

16

17

19

20

14

20Compactor Manual

A

B

A

B

B1

A1

3

G OUT

D1

D3

G IN

B

A

G IN

4

1

2

IN

D2

OUT

Including Serial Numbers:

IV VALVE & HOSE PARTS LIST & INSTALLATIONHVFK032F000 Manifold Assembly with FittingsFitting and port identification (IHC75)

27

30

28

29

26

NOTE: Single character callouts identify ports and/or cavities

217/9/2014

Ref # Qty Description Part #26 1 Flow Valve Manifold HVFK032F32

27 1 Relief Valve - Port “3” HVRV1226A0

28 1 Flow Valve Cartridge- Port “2” HVFR1630F0-N-20

29 5 Plug HF-FF2138-06

30 1 Check Valve - Port #1 HVCV16200N5

On current production Indeco compactors, models IHC75 and IHC150, they are factory equipped with a flow control valve with an integral relief bypass circuit. The flow control valve limits the maximum flow that can be delivered to the motor on the compactor. 20 GPM for the IHC75, 32 GPM for the IHC150. The relief valve limits the maximum operating pressure of the system. The check valve allows hydraulic oil to bypass from the return side of the motor to the supply side of the motor. This is a safety feature to prevent premature failure of the motor if the compactor is shut-off abruptly at high speed (full flow).

The case drain only needs to be connected when the circuit-return pressure exceeds the maximum allowable pressure. Install a hose from the case drain port on the valve to the hydraulic tank on the carrier. Ports D1 and D2 are isolated spare ports to be used as a through connection passage for a case drain if needed.



22Compactor Manual


Ref # Qty Description Part #1 1 Motor VC9310001-WS

2 32 Bolt - ¾” - 10 x 2-¼” HW8292

3a 2 Bolt - ½” - 13 x 7/8” HW8215

3b 18 Bolt - ½” - 13 x 1-½” HW30114

4a 36 Washer - ½” HW-FW204

4b 64 Washer - ¾” HW-FW207

5 32 Lock Nut - ¾”-10 HW-NS107




9 1 Base Assembly CM-150-BASE


11 1 Bearing Carrier (opposite motor) VC9322560

12 1 Bearing Carrier (motor side) VC9322550

13 2 Reservoir Plug - ½”- 20 HW14196

1

3b

4a

9

8

6

7

12

13 6

11

3a

3b 4a

2 4b 5

10

2

3b

237/9/2014


Ref # Qty Description Part #14 1 Manifold/Assembly See Page 22




18 4 Fitting (valve) HF202702-1616

19 1 Hose - Manifold “OUT” Port to Bulkhead HH-150-35US

20 1 Hose - Manifold “IN” Port to Bulkhead HH-150-38US

21 1 Hose - Manifold “B” Port to Front Motor Port HH-150-24US

22 1 Hose - Manifold “A” Port to Rear Motor Port HH-150-19US

23 2 Bolt HW8175

24 4 Washer HW-FW202

25 2 Lock Nut HW-NS102

15

1521

22

252423

16

17

19

20

14

24Compactor Manual

A

B

A

B

B1

A1

3

G OUT

D1

D3

G IN

B

A

G IN

4

1

2

IN

D2

OUT



27

30

28

29

26

NOTE: Single character callouts identify ports and/or cavities

257/9/2014

Ref # Qty Description Part #26 1 Flow Valve Manifold HVFK032F32

27 1 Relief Valve - Port “3” HVRV1028AON-35

28 1 Flow Valve Cartridge- Port “2” HVF030F032C

29 5 Plug HF-FF2138-06

30 1 Check Valve - Port #1 HVCV16200N5

On current production Indeco compactors, models IHC75 and IHC150, they are factory equipped with a flow control valve with an integral relief bypass circuit. The flow control valve limits the maximum flow that can be delivered to the motor on the compactor. 20 GPM for the IHC75, 32 GPM for the IHC150. The relief valve limits the maximum operating pressure of the system. The check valve allows hydraulic oil to bypass from the return side of the motor to the supply side of the motor. This is a safety feature to prevent premature failure of the motor if the compactor is shut-off abruptly at high speed (full flow).

The case drain only needs to be connected when the circuit-return pressure exceeds the maximum allowable pressure. Install a hose from the case drain port on the valve to the hydraulic tank on the carrier. Ports D1 and D2 are isolated spare ports to be used as a through connection passage for a case drain if needed.



26Compactor Manual


1 1 Base Plate Assembly CM-250-B-C

2 1 Bearing Carrier (opposite motor) CM-250-BSBR-C


4 1 Bearing Carrier (motor side) CM-250-MSBR-C



7 1 Motor VC9306930

8 2 Bolt ½” - 13 x 1.25” HW-HC8217

9 36 Washer ½” HW-39754

10 18 Bolt ½” - 13 x 1.50” HW-30114

11 2 Bolt 5/8” - 11 x 1.50” HW-8264

12 2 Washer 5/8” SAE G8 HW-FWA206

13 2 Reservoir Plug HW14196

7

1211

4

53

1 5

13

2

98

910

6

10 9

277/9/2014


16

17

18

18

15

14

19

20

22

23

21

14 1 Bracket Top CM-250-TB-ASM

1 Hose Kit IHC-250 Hose Kit Long-R


16 1 Hose Lower Motor Port to Left Front Bulkhead Fitting HH-250-38US

17 1 Hose Front Motor Port to Right Front Bulkhead Fitting HH-250-27US



1 Bolt Kit, Isolator HWIHC-250-ISO

20 16 Shock Absorber Bolt - ¾” - 10 x 2.5 HW-8293

21 76 Washer - ¾” FLAT SAE G HW-FW-207

22 32 Lock Nut - ¾” - 10 SAE G8 HW-NS-107

23 16 Shock Absorber Bolt ¾” - 10 x 2.25d HW8292

28Compactor Manual

IV HYDRAULIC MOTORRelief and Check Valve Operation

Release/Check Valve

Optional Case Drain Port

297/9/2014

The IHC250 hydraulic motor is equipped with a relief valve that limits the maximum operating pressure of the system. The check valve allows hydraulic oil to bypass from the return side of the motor to the supply side of the motor. This is a safety feature to prevent premature failure of the motor if the compactor is shut-off abruptly at high speed (full flow).

The case drain only needs to be connected when the circuit-return pressure exceeds the maximum allowable pressure. Install a hose from the case drain port on the motor to the hydraulic tank on the carrier.

NOTE: The Motor Relief Valve is preset at the factory. For any service issues with the valve, contact the Indeco North America Service Department.

IV HYDRAULIC MOTORRelief and Check Valve Operation

30Compactor Manual

V COMPACTOR INSTALLATIONInstallation Procedures for INDECO Hydraulic Compactors

Prepping the Carrier. Step one: Installing the Flow meter Install a Hydraulic Flow-meter into the Auxiliary Circuit that will be used to run the Compator. The Flow meter should be installed in place of the Compactor and not in line with the Compactor. Also tee a pressure gauge into the return line if your Flow meter does not have a gauge port on its Outlet.

Step two: With the Restrictor-valve on the Flow-meter turned to the fully open position, (fully closed on machines with closed center Hydraulics.) Start the machine and run at ½ to ¾ throttle.

Step three: Heating the Hydraulic oil. Engage the auxiliary circuit and turn the Flow-meter Restrictor-valve until the Flow-meter pressure gauge reaches approximately 1500 psi. Continue to run the machine until the hydraulic oil reaches an operating temperature of at least 150 degrees Farenhiet or 66 degrees Celsius. * Write this temperature on line F1 of the Compactor Installation Record on page 4.

The following steps should be done with engine rpm’s set at full throttle.

Step four: Setting the Circuit relief. When the Hydraulic oil has reached operating temperature, turn the Flow-meter Restrictor-valve in until the pressure no longer rises on the Flow-meter pressure gauge. This is the current setting of the relief valve for this auxiliary circuit. Using the pressure gauge on the Flow meter reset the circuit relief valve to between 500 and 800 psi above the operating pressure of the Compactor you are installing. * Write this pressure on line F2 of the Compactor Installation Record on page 4.

Compactor Circuit Relief SettingsIHC50 – IHC250 2500 psi

Step five: Setting the operating pressure. Using the Flow-meter Restrictor-valve reset the pressure on the Flow meter gauge to the operating pressure of the Compactor to be installed. * Write this on line F3 of the Compactor Installation Record on page 4.

Compactor Operating PressuresIHC50 – IHC250 2500 psi

317/9/2014

Step six: Checking the Flow With the Flow meter pressure gauge set at the operating pressure of the Compactor, read the Oil flow on the Flow-meter flow gauge. This must be with in the range of the Compactor you are installing.

Compactor Flow Specifications IHC50 15-42 gpmIHC75 20 gpmIHC150 32 gpmIHC250 50-70 gpm

Step seven: Setting the flow. If the Flow is not within the specified range for the Compactor being installed, it must be ad justed to within spec. Depending on the Auxiliary circuit being used, flow may be adjusted several different ways. Consult the carrier manufacturer or auxiliary kit manufacturer for the proper procedure for adjusting the flow. * After setting the flow, write it on line F4 of the Compactor Installation Record on page 4.

Step eight: Checking the Backpressure. With the flow properly adjusted and the Flow-meter pressure gauge still set to the operating pressure of the Compactor being installed, read the gauge, which is teed into the return line. This is the Backpressure reading for the circuit. * Write this pressure on line F5 of the Compactor Installation Record on page 4.

Compactor *Maximum* Back pressuresIHC50 100 psiIHC75 300 psiIHC150 300 psiIHC250 100 psi

If the Backpressure reading is too high, there is too much restriction in the return circuit. A case drain must be installed to prevent damage to the motor. Doing the following can decrease Return circuit pressure. 1) Increase the size of the Return hoses and tubes. 2) Make sure the return line runs directly back to tank and not back through the valve. 3) Make sure any return filters are clean. 4) Remove elbows and/or tight bends from the return circuit. 5) Make sure there are no kinks in the return tubes or hoses.


32Compactor Manual

Setting up the Compactor

Step nine: Check oil level in reservoir To check oil level, remove 3/8” NPT plug from the side of the oil reservoir on the base plate assembly. The operating oil level should be flush with the bottom of the plughole.. Step ten: Hooking up the hydraulic whip hoses. On all INDECO Compactors the Inlet on the Compactor is the Supply (pressure) and the Out let Port is the Return (tank). Make sure when hooking the hoses to the machine that they are installed in this fashion.

Step eleven: Running and checking the Compactor. Start the compactor slowly and check for operation. Check compactor and hydraulic connections for leaks.

Trouble shooting

Operating pressure too low. Recheck the flow and back pressure. Possibly insufficient oil flow Operating pressure too high. Recheck the flow and back pressure. Possibly excess oil flow to compactor and/or excessive restriction in return line.

Compactor does not cycle. Check to make sure Compactor whip hoses are connected correctly. (Left –Return, Right - Pressure)

Compactor runs too fast/slow. Recheck inlet flow with Flow meter.


337/9/2014

Use this information when filling out the Warranty Registration form (WAR-0001) you received with the Compactor.

Dealer Name & Address: ______________________________________

______________________________________

______________________________________

Compactor Model: ____________________ Serial #: __________________

Mounted on:

Machine Make: _______________ Model: __________ Serial # ___________

Flow meter readings: F1) Temperature of Hydraulic Oil (150°F min.) ____________________

F2) Circuit Relief Valve setting: ____________________

F3) Flow meter set to operating pressure of: ____________________

F4) Flow of auxiliary circuit set to: ____________________

F5) Backpressure of return circuit: ____________________

Technician completing Installation: ______________________ Date: _____________

The installation of the Compactor is now complete. These procedures should be followed whenever this Compactor is installed onto a machine to guaranty the best performance. Make a copy of this page for your records and then,

Mail, Fax or E-mail this page to: INDECO N.A. ATTN: Product Support Department 135 Research Drive Milford, CT 06460 Fax (203) 713-1040 E-mail [email protected]

Questions about this installation can be directed to the INDECO Service Department at: 1-800-5HAMMER (1-800-542-6637)

V COMPACTOR INSTALLATIONCompactor Installation Record

34Compactor Manual

VI COMPACTOR OPERATION

INITIAL OPERATION 1) Start Machine and run at low idle.

2) All bystanders must be clear of machine and compactor.

3) Raise the compactor off the ground with the carrier. Rotate the compactor with the bucket control to assure that the hydraulic hoses will not be pinched or restricted. Swing the backhoe, stretch and curl the boom and stick to check for hose problems.

4) Return compactor to horizontal position and place compactor firmly on the ground.

5) Activate control valve on machine for compactor circuit.

6) Test run compactor at low RPM to purge air from the hydraulic system, gradually increase the machine RPM until compactor is fully powered

7) Observe Compactor performance and inspect for any oil leaks.

8) When temperature is below freezing (32°F), the compactor should be operated at an idle until the hydraulic oil comes up to temperature.

NOTE: THE COMPACTOR ROTATES IN TWO DIRECTIONS. THE COMPACTOR MUST BE BROUGHT TO A FULL STOP BEFORE REVERSING DIRECTION. IF THE DIRECTION IS REVERSED BEFORE IT COMES TO A FULL STOP, DAMAGE CAN BE CAUSED TO THE INTERNAL COMPONENTS.

NORMAL OPERATION

1) Normal compaction technique is to turn the compactor on and place it on the material to be compacted. Apply boom down pressure deflecting the rubber isolators about half way. The compactor is then slowly passed over the material to be compacted while continuing to apply down pressure.

2) The compactor is very effective in compacting granular materials It will produce excellent results depending on the makeup of the material being compacted and the moisture content of the material. Lifts will vary dependent on these factors.

3) It is necessary to turn the compactor off when it is sitting idle and being transported.

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VI COMPACTOR MAINTENANCE

DAILY

Check mounting bracket for loose, cracked or missing bolts. Examine hydraulic hoses for leaking of chaffing. Visually inspect compactor for housing damage. Check hydraulic hose quick couplers for full engagement. Check return line connection. If it becomes restricted, (pinched), motor failure could result.

Weekly

Check fasteners for tightness. Replacement fasteners should be the same type and grade as originals. Inspect rubber isolators for condition. Check oil level within compactor reservoir. To check oil level, remove 3/8” NPT plug from the side of the oil reservoir on the base plate assembly. Operating oil level should be flush with the bottom of the plug hole.

500 Hours of operation

Verify carrier hydraulic flow and pressure.

36Compactor Manual

VII COMPACTOR ECCENTRIC ASSEMBLY PROCEDURE

1) Install Snap-ring side of Eccentric (A) into motor-side Bearing (D).

2) Install Snap-ring (F) onto Eccentric shaft (A).

3) Install motor-side Bearing (D) into motor-side Bearing retainer (B).

4) Install Eccentric (A), Bearing (D) and Retainer (B) into motor-side of Housing (J).

5) Install Adjustment-side Bearing (E) onto Eccentric shaft (A).

6) Install Adjustment-side Bearing retainer (C) onto Adjustment-side Bearing (E) and into Housing (J).

7) Install two adjustment bolts (G) without washers into Adjustment-side Bearing retainer (C) and tighten until bolts stop turning and there is no longer a gap at point (I). Do not use an air gun!

8) At this point measure the distance (K) between the head of the Adjustment bolts (G) and the Adjustment-side Bearing retainer (C).

9) Remove Adjustment bolts (G) and install Washers (H) onto bolts so that the thickness of the Washers is slightly greater than the measured gap in step 8.

10) Install motor.

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VIII COMPACTOR ECCENTRICCROSS SECTION

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