company brochure 2-titanium casting introduction and application-a whole new world!

5
深圳实钛 Shenzhen Advanced 卓越品质 来自最专业的打造 深圳 实钛科技有限公司 07 08 1 2 3 4 5 6 7 8 9 5 Production 生产工艺流程 Process Waxing Combination Shell Making Cutting Casting dewaxing sandblast Heat Treatment Quality Inspection Moul Making Wax Mould Combination Coating prepatarion Coating and sanding Shell drying Dawaxing Shell Roasting Alloy melging Pouring Repetition Unshelling Casting head removed Repair and Cleaning inspection Heat treatment Finishing and sandblasting Final inspection Warehous

Upload: ivy-li

Post on 16-Feb-2017

92 views

Category:

Technology


2 download

TRANSCRIPT

深 圳 实 钛Shenzhen Advanced

卓 越 品 质 来 自 最 专 业 的 打 造

深 圳 实 钛 科 技 有 限 公 司市

07 08

1

2

3

4

5

6

7

8

9

5Production

生 产 工 艺 流 程Process

Waxing

Combination

Shell Making

Cutting

Casting

dewaxing

sandblast

Heat Treatment

Quality Inspection

Moul Making

Wax Mould

Combination

Coating prepatarion

Coating and sanding

Shell drying

Dawaxing

Shell Roasting

Alloy melging

Pouring

Repetitio

n

Un

sh

ellin

g

Ca

stin

g h

ea

d re

mo

ve

d

Re

pa

ir an

d C

lea

nin

g

insp

ectio

n

He

at tre

atm

en

t

Fin

ishin

g a

nd

sandbla

sting

Fin

al in

sp

ectio

n

Wa

reh

ou

s

深 圳 实 钛Shenzhen Advanced

卓 越 品 质 来 自 最 专 业 的 打 造

深 圳 实 钛 科 技 有 限 公 司市

09 10

6 Application

钛 的 应 用-航 天 航 空Aerospace Aviation

The application of titanium in the aerospace fieldTitanium and its alloys are widely used in aviation and aerospace.Due to the

speed of the aircraft and missiles has been increased to far exceed the speed

of sound,parts used aluminium alloy formerly, because of its heat resistance

requirements, is not used now, so using new materials, especially using titanium

and its alloy to replace it.Titanium density is small, but also has high heat

intensity and lasting strength, crack extension of sensitivity is low under the

action of vibration load and impact load, and has good corrosion resistance,

so the high strength of titanium and titanium alloy is priority adopted in the

engine and shell structure.

Titanium Impeller

Titanium Blade

Nickel Based Titanium Alloy Blade

Titanium Impeller

深 圳 实 钛Shenzhen Advanced

卓 越 品 质 来 自 最 专 业 的 打 造

深 圳 实 钛 科 技 有 限 公 司市

11 12

7 Application

钛 的 应 用-军 工 系 列Military Series

F-22H

Specific strength is high, still has high impact strength at - 250 ℃, resistance

to high pressure and shock resistant.Used in high-pressure cylinders in missiles,

rockets and satellites, high strength bolt, bearing tube cone and injection of

attitude control engine in communication satellite, meteorological satellite

support frame, rocket engine fuel pipe, etc., as well as the low temperature

liquid fuel tank, etc.

The application of titanium in military field

1, Has the good comprehensive performance, which has high fatigue

strength and fracture toughness

2, Resistance to salt fog, damp and mold

3, Good invisibility

Fighters researched and developped with

titanium alloy have following advantages:

Utilizing titanium alloy's characteristics of high strength,non-magnetic and seawater

corrosion resistance and so on, reduce ship weight, increase the submerged depth and

improve safety and prolong life.Has excellent acoustic performance underwater,vessels

used titanium in the sonar dome can improve the ability of search, find and track。

Titanium alloy naval vessels

Titanium Alloy Wing

Titanium Alloy Wing Blade

Titanium Alloy Tail Parts

titanium alloy seeker

深 圳 实 钛Shenzhen Advanced

卓 越 品 质 来 自 最 专 业 的 打 造

深 圳 实 钛 科 技 有 限 公 司市

13 14

8 Application

钛 的 应 用-汽 车 领 域Auto Parts

With the development of world economy, the requirement to environment and energy is increasing

day by day, titanium and titanium alloys as structural functional material, is the important basis of

automobiles realize lightweight, high performance, high functional.By using this material is an

effective way of the auto industry to realize environmental protection and energy saving.Especially

with the development of titanium industry, titanium processing cost is reduced, titanium will play

an important role in the field of automobile.

The application of titanium and titanium alloy in automobile

The use of titanium in the car can reduce weight,

reduce fuel consumption, improve the performance

of the car.According to data ,each 10% reduction in

car body weight, the emissions can be reduced by

10% and 7% less fuel consumption, therefore, the

car's lightweight will have the effect of the "energy

saving, environmental protection".

Titanium alloy power system

Dynamic valve is a compelling application which

lightweight structural materials are used on the

power system .Use of lightweight valve can reduce

weight, it plays a positive role on reducing energy

consumption and improve the engine performance,

and can realize the second weight loss by using

lighter valve spring.

Titanium Alloy Connecting Rod

Titanium Alloy Engine Parts

Titanium Alloy Engine Parts

Titanium Alloy Exhaust Pipe

Titanium Alloy Bottom Board

深 圳 实 钛Shenzhen Advanced

卓 越 品 质 来 自 最 专 业 的 打 造

深 圳 实 钛 科 技 有 限 公 司市

15 16

9 Application

钛 的 应 用-医 辽 领 域Medical service

Biomedical materials is metal or alloy which used for biological diagnosis, treatment, repair

or replace lesion tissues, organs or enhance its function , it is mainly used for bone and tooth

organize repair and replacement, cardiovascular and soft tissue repair as well as the manufacture

of artificial organs.The physical properties of the titanium has low density, high specific strength,

good heat resistance and corrosion resistance, excellent biocompatibility etc, in addition, titanium

and titanium alloy is non-toxic, light weight, organisms corrosion resistance, low elastic modulus

and excellent biocompatibility,there is no characteristics of ensitization, carcinogenic, teratogenesis,

it becomes the ideal medical metal materials, and widely used in the human body bone, human body

joints, dental, cosmetic surgery, cardiac surgery, the body brace and medical devices etc medical

fields.

In the body fluid environment, the effective use time of

implants depends on the wear resistance, poor wear-resisting

performance will cause implant loosening and produce the

wear debris, and make an reaction in the deposited

organization.

Corrosion resistance and wear resistance

Due to micro movement,implant material surface

can not combine well with human bone and other

organ izat ions so that i t w i l l l ead to implant

loosening in the body. Roughness of the implant

surface play a major role in combination of bone .

Bone associativity

As implant material should

be non-toxic to human body,

a n d d o e s n o t c a u s e a n y

inflammation in the body.

This is the biocompatibility

of the material.

BiocompatibilityMainly including hardness,yield strength,

elastic modulus and extensibility.If the

imp lan t w i th a l ow in tens i t y o r the

mechanical properties of implant and

human bone do not match,it will cause

fracture fai lure,this is the biological

incompatibility.

Biomechanical compatibility

Titanium Alloy TeethTitanium Alloy Skeleton

Titanium Alloy Heart Stent

Titanium Alloy Joint

Titanium Alloy Bone Fracture Plate

Titanium Alloy Femoral HeadTitanium Alloy Hip Joint

Titanium Alloy Medical Parts