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Company introduction Reliable partner for your products in Build to Print and Build to Specification Manufacturing

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Page 1: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

Company introduction

Reliable partner for your productsin Build to Print and Build to Specification Manufacturing

Page 2: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

INTRODUCTION TO THE COMPANYSALTEN is an independent heavy machinery manufacturingcompany, located in Slaný, Czech Republic. Key values areexcellent industrial skills, deep involvement, flexibility, reliability andgeographical location of the manufacturing plant.

With respect to industrial history and experience, we understandthe demands and challenges which industries are facing today.

With our Build to Print and Build to Specification services,SALTEN manufactures customer-designed products and theirparts. The core of our business are the specialised skillsassociated with engineering, fabricating, and final mechanical,hydraulic and electric assembly, testing, FAT tests, together with aspecific focus on tough and most technologically challengingprojects.

Dynamic, flexible and ethical in our approach, we offer high qualitysolutions and manufacturing resources which are flexible as well asversatile and reliable. These qualities assist us in achieving thebusiness goals of our long-term corporate partners in rapidlychanging industries.

SALTEN is committed to creating value for its clients viaunderstanding, responding and adapting to clients’ specific needsand providing a progressive, interesting workplace for all itsemployees.

Page 3: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

BASIC FACTS ABOUT THE COMPANY§ Location:

§ 20 km from Prague Airport (PRG)§ 3 km from nearest motorway exit§ 40 km from nearest river port of Mělník (direction

Hamburg/Germany)

§ Production facility:§ 205 skilled, experienced employees § Manufacturing area – 90 000 sq. m. including 33 000

sq. m. under cover§ From 2008 fully ISO 9001 certified by DNV (Det Norske

Veritas) § From 2017 fully ISO14001 and OHSAS 18001 certified

by DNV (Det Norske Veritas)§ Certified MED module D from DNV§ Certified in welding DIN2303 (by GL) and ISO3834-2 (by

DOM ZO13)

§ Milestones:§ 1872 company established§ 1928 ČKD group estabilished§ 2001 acquisition by UMOE Schat – Harding§ 2015 SALTEN

Page 4: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

BUILD TO PRINT PRODUCTION PORTFOLIO

SUBSEA STRUCTURES CRANES AND MANIPULATORS DECK MACHINERY

MINING SPECIAL STRUCTURES PRESSURE VESSELS

Page 5: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

PROJECTS FOR REFERENCE§ Images representing:

§ Liferaft davit§ Fairlead for offshore fish farm§ Merchant davit§ Gravity davit

Page 6: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

PROJECTS FOR REFERENCE – SPECIAL STRUCTURES§ Images representing:

§ Winches after testing§ Winch drum for Offshore§ Parts for davit§ Winches

Page 7: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

PROJECT FOR REFERENCE – OFFSHORE CRANES§ Images representing:

§ Offshore crane at testing bench§ Anchor handling crane

Page 8: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

PROJECT FOR REFERENCE – HYDRAULIC ASSEMBLY§ Images representing:

§ Telescopic utility handling tool§ Hydraulic control unit§ Drill floor manipulator§ Testing of service & access baskets

Page 9: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

PROJECT FOR REFERENCE – SPECIAL STRUCTURES§ Images representing:

§ Fairleads for oil rig§ Grabs§ Hose reels§ Hydraulic crane for German navy

Page 10: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

PROJECT FOR REFERENCE – CRANES, DECK MACHINERY§ Images representing:

§ Transfer conveyor carriage§ Rolling and spooling unit for fishing § Fairleads for oil rig§ Mooring lock for fishing

Page 11: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

PROJECT FOR REFERENCE – CONTAINER SOLUTIONS§ Images representing:

§ Aluminium containers§ Evacuation containers

Page 12: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

TESTING ABILITY

§ We can provide various testing stands for different products and different testing

§ Dedicated skilled Testing Team with wide experiences in prototype and production testing

§ Certified in maritime products according to MED modules B+D internally for dedicated customers

§ Products are certified according to SOLAS by notified bodies, e.g. LR EMEA, USCG, ABS, BV and DNV-GL

§ NORSOK STANDARDS R-002, M 501 in place§ Manufacturing Record Book as a standard

§ Testing ability

Page 13: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

PROCESSES AND CAPABILITY - WELDING§ WELDING

§ Carried out in accordance with the requirements of ISO 3834-2§ Process certified under EN 1090-2, class EXC3 § DIN 2303 Class Q2 / BK1 in place§ Process supervised in accordance with the requirements of ISO 14731§ Welding Supervisors hold IWE/Cert EWE a IWT qualifications§ Testing in compliance with the requirements of ISO 15614-1, ISO 15614-2,

DNV-OS-C401 and NORSOK M-101§ Approved welding procedures for mild steel, high-strength and micro-

alloyed steels, stainless steels and aluminium alloys§ Welders are qualified and tested according to EN 287-1, ISO 9606-1, ISO

9606-2, EN1418 and ISO 14732 standards§ Welding methods are compliant with EN ISO 4063111, 131, 135, 136, 138,

141 standards§ NDT

§ Welds are checked in accordance with the requirements of ISO standardsfor the implementation of NDT

§ NDT Technicians are qualified in accordance with the requirements of ISO9712, level II

§ The following NDT methods are used to check welds at SALTEN s.r.o. Slaný:§ NDT methods§ VT, MT, PT, UT, RT§ VT – ISO 17637§ MT – ISO 17638§ PT – ISO 3452-1§ UT – ISO 17640, ISO 22825§ RT – ISO 17636

Page 14: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

PROCESSES AND CAPABILITY - HYDRAULIC§ HYDRAULIC

§ We work closely with classification societies, e.g. DNV-GL, ABS, LRS, BV and USCG

§ Hydraulic Arrangements§ For various hydraulic equipment

§ hydraulic cranes§ winches and hydraulic cylinders§ hydraulic offshore handling and service equipment§ hydraulic power packs§ flushing units and hydraulic hose reels

§ Ability to install hydraulic systems according to client hydraulic diagrams andspecifications

§ Assemblers are certified to work with PARKER ERMETO EO2, PARKERERMETO EO2 FORM, SWAGELOK and GYROLOK hydraulic fittingsystems. We use KARRYMAT-EO and EO2-FORM F3 specialisedequipment from PARKER for installation of hydraulic fittings

§ Hydraulic test units with a maximum test pressure up to 400 bars§ Flushing all hydraulic systems according to client specifications. Cleanliness

class of hydraulic systems after flushing meets the minimum requirements of17/15/12 according to ISO 4406: 1999 (≈NAS 1638 class 6)

§ Engineering § Our Engineering Department has the capability of developing

products for new and existing customers, as well as of developing its own products and equipment

Page 15: Company introduction - · PDF file§ Welding methods arecompliant with EN ISO 4063111, 131, 135, 136, 138, ... § UT – ISO 17640, ISO 22825 § RT – ISO 17636. PROCESSES AND CAPABILITY

CONTACT DETAILS

SALTEN s.r.o.Netovická 353CZ 274 01 SlanýCzech Republic

+420 725 830 316 (Czech Republic)+ 47 941 941 16 (Norway)

ID # CZ: [email protected]

https://www.linkedin.com/company/saltenhttps://www.facebook.com/saltencz/