company todayingc.ru/en/info/ingc, lcc presentation.pdfparallel assembly of 12 gpu or cs turbo units...

COMPANY TODAY

INGC, LLC modern engineering and manufacturing company, founded in 2010.

2010 2011 2012 2013 2014 2015 2016

Own production and design office in the territory of the Russian Federation

Development and production of centrifugal gas compressor units (CGCU)

Development and production of reciprocating compressor units (RCU)

Headcount - more than 250 people

Total area of the production base - 16 000 m2

LOCATION

MOSKOW

PERM’

DESIGNING, PRODUCTION, CIW, SERVICE SALES AND ENGINERING

9 2 Novogaivinskaya Str., Perm', 614030, Russia

5 Vavilov Str., b.3, Moscow , 119334, Russia

PRODUCT LINE

PRODUCT LINE

Centrifugal GCU

Capacitive and Separation Equipment

Metal structures for various purposes

Reciprocating Compressor Units

Automation and Electrical Distribution Systems

Package Modular Equipment

CENTRIFUGAL GCU

INGC, LLC offers a packaged supply of centrifugal gas compressor units of "Irtysh" series.

Depending on the tasks set the units can be equipped with centrifugal blowers produced by Nuovo Pignone, Thermodyn and NPO «Iskra». The use of reliable domestic gas turbine units produced by PMZ, OJSC and KMPO, OJSC.

Arctic or tropical version

Boosting and Linear CS

Drive: steam and gas turbine, electric motor

Capacity Range

4 МW 6 МW 10 МW

12 МW 16 МW 25 МW

CENTRIFUGAL GCU

Gas compressor unit of «Irtysh» series consists of the following units and components:

Air-intake system

Cooling system

Compressor oiling system air-cooling unit

Heat recovery roll-out area

Fire extinguishing system GTE oil system under the gas turbine casing

GTE oil system

Exhaust system

Waste heat recovery unit

ACS box

Transmission blowing system

In-frame compressor

Buffer gas preparation unit

Fuel gas treatment unit

Separating gas treatment unit Dry gas seals

stand Compressor oil system

CENTRIFUGAL GCU

RECIPROCATING COMPRESSOR UNITS

Design and manufacture of RCU based on ARIEL compressors using separators, buffer tanks, assembly frame, and other own-produced main units.

Power of 30 to 8000 kW

45 compressor bases

Pressure up to 60 MPa

Drive unit: gas reciprocating engine, electric engine, diesel, steam turbine.

Russia's first official Ariel Corporation

packager

OEM distributor of gas turbine

engines

MAXIMUM LOCALIZATION

Hangar shelter/Block-module

Automation and Control System

Fire Alarm and Fire-Fighting System Exhaust system

Engine Air Intake Filtration System

Supporting structures

Engine Cooling System

Stairs and service Buffer tanks platforms

Preheater

Gas System

Buffer tanks

Separation equipment

Sensors and measuring equipment Oil System

Assembly frame

Engine Fuel Supply Filtration System

Starting Air System

CAPACITIVE AND SEPARATION EQUIPMENT

INGC, LLC manufactures various kinds of capacitive equipment.

Pressure up to 35 MPa. Volume up to 100 m3

Versions: • Loading • High pressure • Separators • With internal baffles • With mixing devices • With inner coating (epoxies, gumming) • Others at the Customer's request

Materials: • Carbon steel • Corrosion-resistant steel • Titanium • Special steels and alloys

The vessels are designed and manufactured in accordance with the requirements of GOST, federal rules and industrial safety regulations.

SHELTERS, VENTILATION AND HEATING SISTEMS

SERVICES

Development of design and project documentation

SERVICES

Selection and linking of complex technological equipment at the facility including cooperation with design institutes

Contract manufacturing. Products manufacturing in accordance with the Customer's documentation

Turnkey projects implementation: design, manufacture, installation, commissioning

Technical support and service

DESIGNING

DESIGN ROOM

Experience in the implementation of a large number of projects in Russia and the CIS countries

Development of design and engineering documentation, technical specifications;

Design of process equipment and life-support systems;

Mechanical, thermal and gas-dynamic calculations;

Design of automation and power supply systems, lighting, power equipment, and instrumentation equipment;

The use of modern and innovative technical solutions, technologies and materials in the course of the project;

Processing of foreign documents for compliance with GOST, RD for the production localization;

Development of engineering documentation in accordance with: GOST, ESKD, SPDS, and with the basic requirements of API, ISO standards;

Designer supervision in all cycles of project implementation.

The engineering center has a TEAM

of highly qualified specialists

3D MODELING

Preparation and submission of CD to the Customer based on 3D modeling with the precise information base on all elements of the future project.

MANUFACTURING

Manufacturing

Storage and shipment area

Logistics

The total area of the production base of 16, 000 m2;

- Assembly workshop - 2, 500 m2 ;

- Machining and assembly workshop- 2, 500 m2 ;

- Painting and packaging workshop - 1, 500 m2 ;

- Central warehouse - 1, 000 m2 ;

- Metal structures open storage - 4, 000 m2.

- Own Kabelnaya station railway siding;

- Access railway routes with a warehouse complex, with a gantry crane with the capacity of 16 t .;

- Convenient transport logistics.

MANUFACTURING

Parallel assembly of 12 GPU or CS turbo units and 6 control units.

Production buildings are equipped with the with overhead cranes with the capacity from 5 to 50 tons.

Height to the hook - 12 m. Span - 24 m.

MANUFACTURING

Assembly shop Preparation and coating shop

Storage and shipment area Storage and shipment area

MANUFACTURING

Fully equipped modern automation and power distribution systems assembly site. The site equipment allows full testing of hardware and software prior to shipment to the Customer.

Aspects of projects LVPM, ACS cabinets

Fire alarm and automation cabinets

Lighting Panels

Heating and ventilation control

automation boards

Switchboards

Registering panels

ATS panels

MANUFACTURING

SERVICE AND TECHNICAL SUPPORT

SERVICE AND TECHNICAL SUPPORT

Erection supervision works

Commissioning works and putting into operation

Service maintenance

Supply of spare parts

QUALITY SYSTEM

QUALITY SYSTEM Compliance of QMS Standard Admission to work in the field of design and construction including GOST ISO 9001: 2011 on especially hazardous industrial facilities

Products

PROJECTS IMPLEMENTED

PROJECTS WITH CENTRIFUGAL GCU

№ Project Customer Compressor unit Power,

MW Q-ty

2 Yuzhno-Russkoye

field Severneftegazprom

(Gazprom) GCU -16 Ural 16 4

4 Vankorskoye field Vankorneft (Rosneft)

GCU-18 Ural 18 5

5 Yuzhno-Russkoye field

2nd stage Severneftegazprom

(Gazprom) GCU -16 Ural 16 4

9 BCS Urengoy ZPKT

(Gazprompererabotka) GCU-6 Irtysh 6 1

10 3 GCU -10 Ural Yuganskneftegaz

(Rosneft) Priobskaya KS-2 3

GCU -10 Ural Nortgaz Severo-Urengoyskoye

field 1 10 2

7 Akyrtobe BCS KazTransGaz, JSC GCU-18 Irtysh 18 3

6 Beregovoe field

BCS Sibneftegaz, OJSC

(Rosneft) GCU -16 Ural 16 2

8 Deethanization Gas BCS Urengoy ZPKT

(Gazprompererabotka) GCU-10 Irtysh 10 2


VANKORSKOYE FIELD

Five GPU-16 in individual shelters for the high pressure gas compressor station (3rd stage) of the Vankor group of fields. Drive unit: gas turbine NK-16-18STD with electric start Compressor: Centrifugal 2ВCL408/A with "dry" gas-dynamic seals and oil bearings, produced by Thermodyn S.A.S (GE Oil & Gas) Capacity: 18 MW Discharge pressure: 12,6 MPa (abs) Production rate: 147000 Nm3 / h


YUZHNO-RUSSKOYE OIL-GAS CONDENSATE FIELD

Four GСU-16 for operation of the booster compressor shop 1, expandable within the 2nd stage of designing of GPP Yuzhno-Russkoye gas field. Drive unit: gas turbine GTU-16P, produced by JSC «Aviadvigatel» Compressor: Centrifugal NC-16 DCS-02 «Ural» Capacity: 16 MW Discharge pressure: 7,4 MPa (g) Production rate: 25.1 billion. Nm3 / year


YUZHNO-RUSSKOYE OIL-GAS CONDENSATE FIELD

Reconstruction of BCS of the first stage with the replacement of the SFC and commissioning works. 2016.


AKYRTOBE BOOSTER COMPRESSOR STATION

Two GCU-16 in individual shelters for boosting compressor station «TIP-02 Akyrtobe» at the switch TIP-02 between the main gas line «Kazakhstan-China» and the main gas line «Bokharan gas region - Tashkent - Bishkek – Almaty». Drive unit: gas turbine NK-16-18STD with electric starting system manufactured by "KMPO", OJSC (Kazan) Compressor: Centrifugal ВCL356/A with "dry" gas-dynamic seals and oil bearings, produced by Thermodyn S.A.S (GE Oil & Gas) Capacity: 18 MW Discharge pressure: 9,8 MPa (abs) Production rate: 1,986 bln. ncm/h

RECIPROCATING CU PROJECTS

№ Project Customer Compressor Drive unit Q-ty

2 Buffer Gas Turkmeniya ENEX JGP/1 El./engine 1

4 Alibekmola Kazakh Oil-Aktobe JGE/2 G3508B 1

6 Kovykta field Gazprom JG/4 El./engine 1

10

JSC «Vostsibneftegaz» Rosneft KBU/6 G3616 12

El./engine 2 JGJ/4 Rosneft Neftegorsk Gas Processing

Plant 3

JGP/1 Nortgaz Severo-Urengoyskoye

field 1 El./engine 2

8 Otradnensky Gas Processing

Plant Rosneft

JGC/4 JGT/4

G3608 G3520

3 2

7 Ust-Kharampur Rosneft JGJ/4 El./engine 1

9 Neftegorsk Gas Processing

Plant 2nd stage Rosneft JGC/4 El./engine 3

Power, kWt

30

515

250

3700

800

30

1767 1286

560

2500

11 Kovykta BK-2 PJSC «Gazprom» JGK/2 El./engine 3 400

5 Angarsk Petrochemical

Complex Rosneft GE NP 2HG/2

Steam turbine 3 4150


BUFFER GAS TYRKMENIYA

Complete reciprocating compressor unit in a block box for buffer gas compression. Drive unit: ABB electric motor, 30 kW, 1500 rev/min. Compressor: Ariel JGP/1 Discharge pressure: 7,5 MPa (g) Production rate: 3000 Nm3 / h


NEFTEGORSK GAS PROCESSING PLANT

Two complete reciprocating compressor units in the common shelter for PNG compression, equipped with heating, ventilation, fire alarm and fire fighting systems. Drive unit: electric motor LOHER DNSL-500LL-04A, 800 kW, 1500 rev. / min. Compressor: Ariel JGJ/4 Discharge pressure: 5,4-5,8 MPa (g) Production rate: 19500 Nm3 / h


ALIBEKMOLA-KAZAKHSTAN

Complete reciprocating compressor unit in individual pre-fabricated shelter, equipped with heating, ventilation, fire alarm and fire fighting systems. Drive unit: Gas reciprocating engine Caterpillar G3508B, 515 kW , 1400 rev./min. Compressor: Ariel JGE/2 Discharge pressure: 4.0 MPa (g) Production rate: 18000 Nm3 / h


ANGARSK PETROCHEMICAL COMPANY

Three reciprocating compressor units driven by a steam turbine, a part of a hydrogen production plant and designed for supply of the hydrogen product in diesel hydrotreating process. Drive unit: паровая турбина GE Nuovo Pignone SC1-6, 4 МВт Comperessor: GE Nuovo Pignone 2HG/2 Discharge pressure: 9,3 MPa (g) Production rate: 55000 Nm3 / h


KOVYKTA FIELD

Complete ready-to-operate compressor unit in a block-box, equipped with heating, ventilation, lighting, fire alarm and fire fighting systems. Drive unit: LOHER DNGW-315LM-04, 250kW, 1000 rev./min. Compressor: Ariel JG/4 Discharge pressure: 9,8 MPa (g) Production rate: 1000 Nm3 / h


UST-KHARAMPUR FIELD

Complete ready-to-operate compressor unit in a block-box, equipped with heating, ventilation, lighting, fire alarm and fire fighting systems. Drive unit: LOHER DNSL-400LN-04, 560kW, 1000 rev./min. Compressor: Ariel JGJ/4 Discharge pressure: 2,8 MPa (g) Production rate: 2400 m3 /h


RN-OTRADNENSKY GPP

Three ready-to-operate reciprocating compressor units on the frame for the supply to APG and to cleaning and drying stage, with the possibility of mounting in a block-box or hangar. Drive unit: Caterpillar G3608LE, 1767 kW, 1000 rev./ min Compressor: Ariel JGС/4 Discharge pressure: 3,7 MPa (g) Production rate: 17600 Nm3 / h


RN-OTRADNENSKY GPP

Two ready-to-operate reciprocating compressor units on the frame for the compression of dry stripped gas (DSG), with the possibility of mounting in a block-box or hangar. Drive unit: Caterpillar G3520B, 1286 kW, 1400 rev./ min Compressor: Ariel JGT/4 Discharge pressure: 5,5 MPa (g) Production rate: 23090 Nm3 / h


YURUBCHENO-TOKHOMSKOYE FIELD

Twelve reciprocating compressor units in individual shelters for PNG compression for subsequent injection into the reservoir. Drive unit: Caterpillar G3616 LE, 3700 kW, 1000 rev./ min Compressor: Ariel KBU/6 Discharge pressure: 28,0 MPa (g) Production rate: 23000 Nm3 / h


AKYRTOBE BOOSTER COMPRESSOR STATION

Complete ready-to-operate reciprocating compressor unit consisting of two plants, including a reciprocating compressor driven by an electric motor, a support frame, support system, ACS system. The plant is located in a block-box with life-support systems mounted: lighting, heating, ventilation, fire alarm and fire fighting systems. Drive unit: ELDIN ВА225М8FБУ2,5, 30 kW, 750 rev./min. Компрессор: Ariel JGP/1 Давление нагнетания: 2,5…3,2 MPa (g) Производительность: 284 Nm3 / h

PARTNERS AND CUSTOMERS

PARTNERS MAIN CUSTOMERS

CONTACTS

DESIGNING DEPARTMENT, PRODUCTION, CIW, SERVICE

SALES AND ENGINEERING

92 Novogaivinskaya Str., Perm', 614030 , Russia Tel: +7(342) 205-79-50 E-mail: [email protected] Web: ingc.ru

5 Vavilov Str., b.3, 119334, Moscow , Russia Tel: + 7(495) 231-46-73; 231-46-61 E-mail: [email protected] Web: ingc.ru

company todayingc.ru/en/info/ingc, lcc presentation.pdfparallel assembly of 12 gpu or cs turbo units...

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