complex maintenance, repair, and overhaul overview
DESCRIPTION
Complex Maintenance, Repair, and Overhaul Overview. Objectives. After completing this module, you should be able to do the following: Discuss the key functionality available in Oracle cMRO. Maintenance, Repair and Overhaul (MRO) At-a-Glance. Repair / Replace. Tear-Down & Inspect. - PowerPoint PPT PresentationTRANSCRIPT
1Complex Maintenance, Repair, and Overhaul Overview
Objectives
After completing this module, you should be able to do the following:
Discuss the key functionality available in Oracle cMRO
Maintenance, Repair and Overhaul (MRO)At-a-Glance
Planned &Unplanned
Maintenance
ImprovedAircraft
Reliability• Major Overhauls, Unscheduled
Repairs and Inspections, Condition Monitoring
• Configuration Management
• Regulatory Compliance
Tear-Down& Inspect
Repair /Replace
Re-Install
Business Pressures
Aircraft on Ground• How do I minimize the
effects of unscheduled repairs?
• How do I decrease asset turn around time?
Cost Containment• Where are my highest
inventory and capital expenses?
• How can I improve maintenance productivity?
Regulatory Compliance• How do I ensure
compliance to FAA / JAA regulations?
• How do I ensure audit trail visibility and availability?
• How do I aggregate/assign inventory and resources?
• How do improve fleet-level planning?
Tear-Down& Inspect
Tear-Down& Inspect
Repair /ReplaceRepair /Replace
Re-InstallRe-Install
Multi-Site Planning & Scheduling
Operational Challenges
• Isolated Planning and Execution
• Reactive Maintenance
• Manual Processes
• Isolated Viewof Inventory
*Aircraft on Ground
AoG*
MaintenanceRequirements
ConfigurationUpdates
Repair /Replacement
DocumentUpdates
AoG*
Execution
MaintenanceRequirements Schedule
SparesManagement
Cost / SkillsAnalysis
Planning
Maintain multiple master configuration versions for similar units
Single, linear planning cycle that ignores cost / skills requirements
Serial # Serial #
Serial # Serial #
Tail #1
Serial #
Serial #
Serial # Serial #
Serial # Serial #
Serial # Serial #
Tail #1
Serial #
Serial #
Serial # Serial #
How
Delivers
Foundation:Unified Information Architecture
• Common data model enables a single source of truth
• Comprehensive suite of applications designed to work together
• Robust set of integration services based on open standards
• Modular deploymentby business flow
• Single global instance implementations
Customers,
Suppliers,
Products, …
Customers,
Suppliers,
Products, …
Develop
Market
Sell
Order
Plan
Procure
MakeFulfill
Service
Maintain
Finance
HR
Projects
Contracts
Oracle Complex MRO Solution
PlannedMaintenance
Supply ChainManagement
Human Resources
Contracts
MaintenancePlanning
MaintenanceExecution
ConfigurationManagement
EngineeringData
UnplannedMaintenance
Return toService
Visit WorkPackage
Finance /Costing
CreateVisit
CreateVisit InspectInspect
RebuildRebuild
ReinstallReinstall
UpdateConfigUpdateConfig
Plan /ReceivePlan /
Receive Repair /ReplaceRepair /Replace
TearDownTear
Down
Oracle cMRO Application Integration
OraclePurchasing
Oracle cMRO
OracleWIPOracle Cost
Management
OracleWMS
Oracle BOM/ENG
Oracle Order Management Oracle ASCP/
Oracle DP
OracleInventory
OracleQuality
Oracle Project Manufacturing
OracleeAM
Maintain Complex Configurations
Effectively Plan Enterprise-Wide Operations
Optimize Maintenance Execution
Centrally Manage All Engineering Data
…for Line Maintenance, Base Maintenance, and Engine / Component Overhaul
Enables you to…
Oracle Complex MRO
Master Configuration“Allowable Configuration”
Unit Configuration“As Installed” / “As Maintained”
ReferencesAllowable
Config.
Maintain Configuration ControlManage Configuration Changes and History
• Allowable Assembly Template
• Manage Constraints and Rules
• Link to Maintenance Requirements
• Support Sub-Master Configurations
• Trace Installation / Removal History
• Track Unit Specific Information
• Update Applicable Configurations with Single Entry
System
Component Component
Primary Alternate Primary Alternate
Serial # Serial # Serial #Serial #
Tail #
Serial # Serial #
Serial # Serial # Serial # Serial #
• List All Units in Fleet
• Provide Logical Grouping or Hierarchy
• Manage at theUnit Level
• Link Directly to Fleet Maintenance Program
Maintain Fleet ConfigurationAutomatically Link Unique Characteristics
SandFilter
CorrosionInhibitor
Ocean Desert
Tail #Tail #Tail # Tail # Tail #Tail #
737-700 777-400757-300737-800 737-800
Site 1 Site 2 Site 3
Fleet
• Provide visibility to work history of tracked components
• Allow purchasing to control capital expenditures
• Improve predictive maintenance for engineering changes
OEM(Jan ’88)
Active Unit(Oct ’88)
Shop(Feb ’92)
Airframe(Dec ’96)
TPM(May ’01)
Component TrackingTrace Rotables Throughout Their Life
A125
C195
C135
B255
B225
B225
B255
C185
A145
A105
Replace
Repair
B-1CP1
D-1FP4
D-1FP5
A-1FP1
A-1FP2 Calibrate
ModifyModify
Retrofit
• Complete Configuration History
• Maintenance Data- Repair / Check History
- Problem / Failure Reports
- Reliability Data
- Quality Information
• Airworthiness Directives / Service Bulletins
• Engineering Change Orders / Modification Orders
Provide Complete FAA Compliance for Every Configuration
Support Regulatory ComplianceProvide Tracking and Traceability of All Asset Data
Serial # Serial #
Serial # Serial # Serial # Serial #
Tail #
Serial # Serial # Serial #
Maintain Complex Configurations
Effectively Plan Enterprise-Wide Operations
Optimize Maintenance Execution
Centrally Manage All Engineering Data
Enables you to…
Oracle Complex MRO
Sco
pe
/ Co
vera
ge
Planning Time FrameDays Years
Fleet &Locations
Aircraft
Establish tasks to be performed
during next aircraft visit
Assign due dates to maintenance
requirements for each aircraft
Define frequency and content of
maintenance checks for all aircraft
Forecast resource requirements;
analyze and assign capacity
Continuous U
pdates
Plan at all HorizonsAutomatically Flow Requirements to All Plans
Visit Work PackageVisit Work Package
Unit Maintenance PlanUnit Maintenance Plan
Long Term PlanLong Term Plan
Fleet Maintenance ProgramFleet Maintenance Program
BaseBaseOverhaulOverhaul
• Identify maintenancerequirements based on OEMspecifications for each asset type
• Define intervals, thresholds andeffectivity for all requirements
• Link requirements to associateddocuments and routes
• Track dependent relationships and flag affected components
• Capture changes from Airworthiness Directives (ADs) or Service Bulletins (SBs)
Create Single, Tailorable Plan for Entire Fleet; Ensure Compliance
Fleet Maintenance ProgramDefine Frequency and Content of Maintenance Checks
LineLineBaseBaseOverhaulOverhaul
LongTermPlan
• Visit 1
• Visit 2
• Visit…
Resources
• Identify tools / equipment
• Forecast spares / material requirements
• Incorporate needs into inventory planning
• Establish manpower needs based on skills
• Estimate total man-hours
Capacity /Location
• Analyze capacity to maximize utilization
• Analyze scenarios to determine optimal schedules
• Create reservations at assigned locations
• Identify excess capacity
Long Term PlanningForecast Needs Across Entire Organization
LineLineBaseBaseOverhaulOverhaul
Tail #001 Tail #002 Tail #003 Tail #004
ChecksOut-of-PhaseInspections
One-TimeModifications
DeferredItems
AircraftUsage
Log BookItems
FMPRequirements
AircraftEnvironment
ConditionMonitoring
UnitMaintenance
Plan
UnitMaintenance
Plan
Unit Maintenance PlansIntegrate Fleet and Unique Needs for Each Unit
• List All Open Maintenance Requirements for Each Aircraft
• Calculate Due Dates Based on Time Remaining and Forecasted Usage
• Automatically Flow Deferrals Back to Unit Maintenance Plan
BaseBaseOverhaulOverhaul
ComplexMRO
DemandPlanning
InventoryOptim-ization
AdvancedSupplyChain
Planning
DemandFulfillment
UMP
Planned Visits
Future requirements
Future requirements from visit
Historical unplanned requirements
Historical planned requirements
Exceptions
Recommendations
• Transfer
• Procure
• Service
Time-phasedechelon stocking recommendations
• By location
• By item
Inventory holdingmin / max
Budget
Customer service level
Flightpatterns
Fleet additions
Material Planning FootprintEffectively Manage Spares Planning and Allocation
GlobalOrder
Promising
LineLineBaseBaseOverhaulOverhaul
Maintain Complex Configurations
Effectively Plan Enterprise-Wide Operations
Optimize Maintenance Execution
Centrally Manage All Engineering Data
Enables you to…
Oracle Complex MRO
Line Maintenance Flow
FlightSchedule
Create TransitCheck Visits
throughopen API
Create UnitSchedule (ACavailability forMaintenance)
IdentifyMaintenanceOpportunities
New Visit orchangedSchedule
Update TransitCheck Visits
throughopen API
Release Visit toProduction &Create Work
Orders
Select nonroutine for
deferral
Check for MEL/CDL
Eligibility
Defer non routineaccording to MEL
instructions
M & O Proceduresare automaticallyadded to the visit
Rescheduledeferred non
routine to anothervisit
ExecuteWorkorders
Close Visits
Base Maintenance Flow
Aircraft UtilizationForecasts
Actual AircraftUtilization
Unit Configuration
MaintenanceRequirements
CustomerService
Requests
Calculate Duedates for
MaintenanceRequirements
AssociateMaintenance
Requirements toVisits
Schedule Visit- Assign HangarSpace- Run MaterialDemand- Level Resources- Simulation Plans
Release Visit toProduction
Production Planning- Identify Addl.Resource Reqs.- Identify Addl.Material Reqs.- Assign Resources
Production- Issue/ReturnMaterial- Defer WorkOrdersIdentify Non Routine
Close Visit
Engine Overhaul FlowEngine
Reliability
Calculate DueDates for
MaintenanceRequirements
EnginePerformanceMonitoring
AssociateMaintenance
Requirements toVisits
Production Planning Production Conrol Production Execution
Engine Line
Module Line
Module Disposition In HouseCreate Non
Routine WorkOrders
Marshalling(Serial NumberReservation)
Module Build andTest
Engine Build andTest
Vendor3rd Part Repair
Station
MaterialPlanning Material Demand
PlanningSupply Chain
FullfillmentInventory
Line Maintenance Execution
- Transit Technician selects or creates Line Maintenance
Visit
- Views work Orders in context of Line Maintenance Visit
- Creates Non Routine Work Orders
- Requests Deferrals where needed
- Can log in / log out to create resource transactions or
data clerk
- Records time after the work is performed
- Technician can close visit after completing and recording
work
Base Maintenance Execution
- - User logs into “My Work Orders” UI
- Sees only work orders assigned to self or qualified to work on
- User is guided through process by “smart defaulting” buttons. (parts change icon is only active if a parts change is required. QA Icon is only enabled if QA Plan needs to be recorded)
-User performs:-Parts Change -Records Quality Data / Sign Off-Logs Non Routine- Accesses Relevant Documents-Adds additional Material Requirements
Overhaul Maintenance Execution
- Mechanic chooses primary and secondary disposition for removed Part based on the condition and further actions
- A non routine work order will be generated for components Which require inspection, repair, or scrap
-The off/on log is automatically updated based on the removal and Installation details
Maintain Complex Configurations
Effectively Plan Enterprise-Wide Operations
Optimize Maintenance Execution
Centrally Manage All Engineering Data
Enables you to…
Oracle Complex MRO
Complete Document RepositoryProvide Easy Access, Traceability for Compliance
• Register alltechnical documents
• Centralize revision control
• Provide subscription and distribution information
• Reference maintenance objects
• Link to legacy electronic publication systems
OnlineAccess
Voice / Video
Text / Scanned
Schematics
Route ManagementLeverage Common Work Steps to Increase Efficiency
• Type & Title
• Number / Revision Control
• Workflow-Driven Approvals
• Quality Plans
• Templates / Established Work Steps
• Engine & Component Overhaul Disposition Actions
• Associated Documents
• Labor Skills
• Tools and Equipment
• Spare Parts
CreateWork / Task
Cards
EstablishResource
Needs
Define WorkInstructions
Standardize Best Practices and Streamline Workflow
Capture and Analyze Data at All Levels Ensure Quality at the Source
Integrated Enterprise Repository
Integrated Enterprise Repository
Closed loop Corrective action
Role-Based Access• Collect / aggregate data• Analyze information• Distribute results
ComponentSuppliers
OEMs OperatorMaintenance
Providers
Partners Your Company 3rd Party
• Create template for single operationor series of operations
• Automatically create templates from operations in new process
• Leverage templates for unrelated processes with the same operation
Eliminate Need to Re-Enter Information or Perform System Queries
Reusable Templates - RoutesLeverage Template Data to Improve Productivity
Task: Air Filter Change
Operation 2.3.5Xxx Xxx Xxx Xxx Xxx XxxXxx Xxx Xxx Xxx Xxx
Operation 2.3.6Xxx Xxx Xxx Xxx Xxx XxxXxx Xxx
Task: Wheel Inspection
Operation 1.5.5Xxx Xxx Xxx Xxx Xxx XxxXxx Xxx Xxx Xxx Xxx
Operation 1.5.6Xxx Xxx Xxx Xxx Xxx XxxXxx Xxx
Task: APU Overhaul
Operation 4.23Xxx Xxx Xxx Xxx Xxx XxxXxx Xxx Xxx Xxx Xxx
Operation 4.24Xxx Xxx Xxx Xxx Xxx XxxXxx Xxx
Oracle Complex MRO
Integrated configuration and component lifecycle tracking
Comprehensive fleet and unit-based maintenance planning and scheduling
Total route management with reusable templates and an integrated document index
Maintain Complex Configurations
Maintain Complex Configurations
Effectively Plan Enterprise-Wide
Operations
Effectively Plan Enterprise-Wide
Operations
Optimize Maintenance Execution
Optimize Maintenance Execution
Centrally Manage All Engineering Data
Centrally Manage All Engineering Data
Complete execution management for all scheduled, unscheduled, and overhaul activities
Oracle Complex MRO
Total Control of Complex Configurations
Effective Enterprise-Wide Planning
Optimized Maintenance Execution
Centralized Engineering Data Management
Summary
You should now be able to do the following:Discuss key functionality in Oracle cMRO