composite materials with a coating having photocatalytic properties
TRANSCRIPT
02Report on "Composite materials with coatingshaving photocatalytic properties"
Composite materials with a coating having photocatalytic properties
Author: postgraduate of the 1st year of Glass and ceramics Technology department
Osipenko Natalia
Belgorod State Technological University named after V. G. Shukhov
Aim of the project The development and industrial introduction of technologies for synthesis of composite materials with photocatalytic coatings by
vacuum and plasma spraying
- High-speed coating- Ability of synthesis of nanocomposite structures at relatively low temperatures (200-300 ° C)-Relative simplicity of the scaling from laboratory conditions to industrial applications
- Methods for determination of the photocatalytic activity have been elaborated
- The conditions for the formation of coatings with optimal set of photocatalytic properties have been determined
- Laboratory samples with the highest photocatalytic active coatings were synthesized
The advantages of vacuum and plasma technology:
Scientific basis:
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Antibacterial Superhydrophilic Decomposition of organic matter
Premises requiring high sterility: hospitals, maternity hospitals, operating rooms
Cooking areas and handling of food: canteens in kindergartens, catering outlets
Swimming pools, aqua parks, fitness centers
bathroom equipment
Self-cleaning surfaces: buildings facades , exhibition halls and other representative areas
fog-free glass in motor and aircraft industry (mirrors, lights, windows, etc.)
The use of photocatalytic technologies to prevent or eliminate the consequences of local environmental accidents in household and industry (floating photocatalytic spheres for water purification from oil film), in wastewater treatment systems
The application of composite materials
00Technology
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•Daikin (Japan)
•Аэролайф (Russia)
Photocatalytic air purification system
•AURO, Keimfarber, StoAG Climasan (Germany)
Photocatalytic paints and varnishes
•Pilkington(GB)
Self-cleaning glass
Antibacterial tile• Panariagroup IndustrieCeramiche S.p.A (Italy)• Agrob Buchtal (Germany)
Market Analysis of photocatalytic materials
Antibacterial tile Technology of obtaining
Self-cleaning glass Technology of obtaining
Panariagroup IndustrieCeramiche S.p.A (Italy)
Addition of Microban® silver antibacterial technology
Pilkington(GB)
A special formula with nanoparticles is applied on the surface of not yet cooled down float glass (the cost of the glass coated with PilkingtonActive is by 2-2.5 times higher)
Agrob Buchtal (Germany)
Addition of the TiO2 powder to coating
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Benefits of the proposed technology
-low cost of coatings-short production cycle time-flexibility-receiving of broad class of composites with a maximum photocatalytic effect
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15%
15%
70%
Sources of income
Consultancy, trainingRoyaltiesLicensed contracts
Business Model
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2013 2014 2016 2017 2018
Income (mln RUR)
R&D andtesting of the technology
1410 1420 1432
Total, administration and commercial costs(mln RUR)
1000 1000 1000 1000 1000
Taxes 300 300 723 726 730
Finance
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There may be a number of technological problems at the stage of testing, the solution of which will require additional research, which in turn will increase the project deadlines
Risk Factors
It’s not easy to find companies that:-are ready to use this technology and become «innovators» -have the necessary resources to purchase expensive vacuum and plasma systems-are able to bring to market a fundamentally new product
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Research team
E. Yevtushenko
Doctor of Engineering, Prof.Vice-chancellor for research work
in BSTU n. a. V.G. Shukhov
Innovative activity of the University has successfully been carried out under his leadership. In recent years, a group of scientists under his leadership has won a number of competitions held by the Ministry of Education and Science of the Russian Federation. Such as Analytical departmental target program "Development of Scientific Potential of Higher Education" (2009-2010), the Federal Target Program "Research and scientific-pedagogical personnel of innovative Russia "(2009-2013), strategic Development Program BSTU n. a. V.G. Shukhov in 2012-2016.
V. Nartsev
PhD in Engineering, Assoc. Prof.Leading Researcher of High
Technology Centre of BSTU n. a. V.G. Shukhov
A specialist in material science of silicate materials and new technologies. The author of a huge number of articles in leading scientific journals, including articles on thin coatings.modifying . In March, 2013 spoke on "Development of technology for film coating of special composite materials and microelectronics" in Dusseldorf in the framework of the EU program "Horizon 2020", where the prospects of possible cooperation with scientific organizations of Germany, Spain and Poland on the synthesis of nanostructured coatings and industrial photocatalysis were discussed.
The team also includes specialists of Innovation and Technology Center, who are experts in economic and legal issues of innovation, conservation and protection of intellectual property. A talented and initiative postgraduate, who is the laureate of U.F. Pivinskiy Fund and the winner of UMNIK Competition, also works in the Team.
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