compost production and use · 2018. 8. 10. · compost uses and applications growing medium rain...
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Compost Production and UseJohn Biernbaum, MSU Horticulture Department
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Key Questions/Topics For Webinar
• Purpose? (Why?)– Soil amendment, transplants, container growing media,
liquid extracts or teas• How much? (What?)
– Rate of application or use?– Economics / capital?
• Purchase or Produce? (How)– Purchase: Where? How much? What cost?– Produce: Feedstocks? Methods? Vermicomposting?
• Process? (How?)– Production– Application
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Compost Perspectives and OptionsProduct and Process
Composting as aProcess
Compost as a Product
Waste Management or Resource Management?
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Why Use Composting?
• Stabilize nitrogen in manure to avoid loss• Stabilize organic materials to avoid odors or
detrimental impact to field soils• Reduce volume and or moisture to concentrate
nutrients and ease transport• Make a wide range of organic material more
valuable & marketable off farm• Close the Food Cycle - Back to the Farm• Make a valuable resource for amending soils,
growing transplants, or for container growing root media
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Why Use Compost?
• Microbial diversity– Inoculation and food source
• Soil Organic Matter (SOM) & humus– Water absorption and retention– Drought tolerance, reduced erosion
• Plant nutrients (N,P,K) fast and slow• Increased cation exchange (CEC), pH buffer• Root and Foliar Disease Suppression• Component of potting media for transplants• Container growing medium• For plant health with compost tea
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Compost Uses and Applications
GrowingMedium
Rain Water
Gardens
Amendment Substrate
LowC:N
HighC:N
High Tunnel 20:1
1-10%
10:1
40:1
Field or Raised
Bed
40-60% 100% by volume
1 ton/acre compost is approximately 0.25% by volume AFS or 0.1% by weight.4 ton/acre is approximately 1% by volume and 10 ton/acre is 1% by weight.
ComponentInoculantSupplement
Liquid Tea
0.01%
Transplant Root Medium
Transplant Top
Dressing
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Biological, Physical and Chemical Benefits
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Compost Uses – WHY?
MicrobesMicrobesMicrobes
Minerals
OrganicMatter
Microbes (Biological)• Mineralization • Nutrient Cycling / Storage• Disease Management
Minerals (Chemical)• Exchange Capacity• pH - Availability• N, P, K, Ca, Mg, S • Fe, Mn, Zn, Cu, B, Mo • Si, Al, Ni, etc
Organic Matter (Physical)• Available Carbon• Stable Carbon / Humus• Aggregation and Water Holding
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How many pounds (lbs) of Soil Organic Matter (SOM) per acre?
• Acre furrow slice = 2,000,000 lbs of soil• 1% of weight = 20,000 lbs• 10 ton of compost = 20,000 lbs so 1% OM if
stable and does not decompose quickly
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SOM/Compost Contributions to Physical Properties
• Increased water absorption• Increased water retention• Improved drought tolerance• Reduced soil erosion• Improved root health
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Organic Matter Increases WaterAbsorption and Retention
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From Attra
Publication
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Water Absorption Increases
Figure 3. Effect of straw rate on water infiltration on a silt loam soil.
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Water Retention Increases
Available water content with increasing soil organic matter.12
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SOM/Compost Contributions toSoil Chemical Properties
• Readily available nutrients (N, K, Ca, ?)• Slowly releases nutrients (N,P,K, Ca, Mg, S)
– With 1% SOM, that may contain 1% nitrogen, decomposing at 10% per year, that’s potentially 20 lbs of soil available nitrogen per acre over the growing season
• Micronutrients• Soil pH• Cation Exchange Capacity (CEC)
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Rates of Compost Application
Rate Cu yd/ acre
Ton/ acre
Cu ft/ 100 sqft
Gal/ 100 sqft
Inchesdeep
Lbs N (1%N)
Low 2 1 0.1 0.75 dusting 20
Mod 5 2.5 0.25 2 dusting 50
Mod 10 5 0.50 4 0.075 (1/16) 100
High 20 10 1.0 8 0.12 (1/8) 200
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Only part of the nitrogen is available each year. Assumes moist weight of 1000 lbs/cu ydNot exactly equivalent rates due to rounding.
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Does just estimating the amount of NPK applied explain the benefits of compost?
A common portrayal of organic farming and gardening is that you can’t apply enough nutrients by applying organic
matter or compost.
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To understand how compost works, it is important to see why it is not the same as fertilizer. The biology provided and supported gradually provide nutrients.
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To improve soil quality, a mixture oforganic matter types (ages) is key!
Dead(Active)
Really Dead(Active) Really, Really,
Dead(Stable)
Living Roots and Microbes
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10
6
3
Months after soil incorporation
0 126
Compost
Cover Crop
Compost vs. Cover Crop
Effects on SOM
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Rye-Vetch
No Compost
Big Beef
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Rye-Vetch
Compost
Big Beef
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Compost Top Dressing to Transplants
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High Tunnels
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5 gal bucket / 20 sq ft to 1 cubic foot/ 20 sq ft (7.5 gal)
5 cubic foot / 100 sq ft3 to 4 cu yd/ 30x96 hoophouse
80 yd/acre or 40 ton/acre
No leaching from rainNo freezing of the ground
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Purchase or Produce?
• If you can buy good compost when starting out farming, most would say do it.– Can you find good compost to purchase?– What might compost cost? Transportation?
• Depends in part on how much you need?– What is a reasonable rate of application? – Depends on the situation / crop / soil
• Range from 1 (field crops) to 10 (vegetables) to 40 (high tunnels) ton/acre
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Michigan Sources of Compost
• Search for Bulk Compost in Michigan • Search for Registered Compost Sites• Some Examples:
– Morgan’s Dairy Doo (Evert)– Tuthill Farms and Composting (South Lyons)– Indian Summer Recycling (North Detroit)– McKay’s Compost (Flint area)– Herres Compost (Novi area)– Hammond Farms (Lansing)– Renewed Earth (Kalamazoo)– SOCCRA– Marquette County Landfill
• Bioassay and Test Before Using!
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Compost Analysis and Testing
MoistCompost
DryCompost
Moisture Content
Bulk Density
Add Water
Solvita – maturity or activity & NH3
Microscope – Microbiologybacteria, fungi, nematodesprotozoa, etc (pathogens)
Slurry or PasteFurnace
400oF
AshCO2, H20
pH
Remove Liquid
Soluble salts, nitrate, ammonium,phosphate, potassium, calcium, magnesium, sodium, chloridemicronutrients
“quality” test
Organic MatterCarbon
Total Nitrogen
Total phosphorus, potassium, calcium, magnesium, sulfur (?), sodium,micronutrients
Drying Oven (120oF)
Solution
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Herbicides in Compost
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Farm Bioassay of Compost
• Purity and Maturity– Place in flat, moisten and check for seed
contamination / germination– Place in flat, sow seeds and check for
inhibition (tomato, cucumber, bean, kale)• Weight or Bulk Density
– Weight of 5 gallon bucket x 40 = lbs cubic yard (if moist, 800 light, 1000 avg, 1200 high)
– Estimate of how much carbon – lighter more
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What is the simplified compost process?
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WhatGoesIn?
HotCompost
Pile
WhatComesOut?
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The Composting Process
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Raw Materials Finished compost
Oxygen
WaterHeat
Carbon
Dioxide
Hot
Compost
Pile
Organic
Matter
Minerals
Water
Microbes
Humus
Minerals
Water
Microbes
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Seven Manageable Factors
• Food: Substrate or Feedstock– Particle size has important influence
• Air: Oxygen (Porosity)• Water: Moisture• Temperature• pH• Microbes present• Time – fast or slow, when to stop
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Feedstock C:N RatiosBrown / High in Carbon C:N Ratio
Fall leaves 30-80Straw 40-100
Wood chips or sawdust 100-500Bark 100-130
Mixed paper 150-200Newspaper or cardboard 560
Green / High in Nitrogen C:N RatioHay or Grass clippings 15-25
Vegetable wastes 15-20Coffee grounds 20
Manure 5-25 32
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Ratio of Brown to Green
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Squeeze Test for Moisture Content
• If it releases a “stream” of water, moisture is >65%
• Ideal moisture content is 50-60%; “A squeezed handful of compost should leave the skin wet but not release more than a drop or two of water” (Brodie et al., 1994)
• If squeezed handful of compost falls apart, moisture is below 45%;
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Compost Moisture Squeeze Test
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http://agriculture.vic.gov.au/__data/assets/image/0005/197096/compost-2.jpg
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Convective aeration
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Ambient air Ambient air
warm air
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Air Flow and Pile Size
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No O2 Adequate O2
>10 ft.
6-8 ft.
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Compost thermometer is one of the most important tools of the trade.
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Simple way to Measure
• Estimate with hand – if too hot to hold a bare hand in the pile, then temperature is likely over 130F.
• If very hot to the touch but can hold hand in pile for up to 10 seconds, probably in the 110-120F range.
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Managing Temperature
• Pile size; if too hot, spread out• Lower temp – greater microbial diversity
and N retention• Higher temp – more pathogen and weed
seed kill, maybe faster composting• Recommendation is 3 days at 130oF or
greater for minimizing seeds and possible human pathogens
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Who are the microbes?
• Bacteria• Actinomycetes• Fungi• Amoeba• Protozoa• Nematodes • Together are the
“Soil Food Web”
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Microbial Populations Change Over Time
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A B C D50
70
90
100
120140
160
Tem
pera
ture
oF
Time
A=mesophilicB=thermophilicC=mesophilic D-maturation
Active Phase Curing Phase
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Effects of Time
• Faster composting, more turning, greater potential for C and N loss
• A range of methods exist– Rapid with much turning– Slow with minimal or no turning– Vermicomposting is lower temperature yet still
seems to progress rapidly
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Compost Feedstocks and Amendments
Food Scraps &
Waste
Cardboard
Biochar
AD LiquidAnimal Manure
MineralsSoil or Clay
HayFood
ProcessingCrop
Residue
Wood Chips
Animal Feed
Low Moisture High Moisture
HighNitrogen“Greens”
HighCarbon“Browns”
Straw
50:1 C:N
40-50%
5:1
500:1
>90%<5%
Paper
Amendments = Biology pH
Mixture C:N?20:130:140:150:1
Animal Bedding
RamialWood Chips Yard
Residue
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Feedstock C:N RatiosMaterials High in Carbon C:N Ratio
Fall leaves 30-80
Straw 40-100
Wood chips or sawdust 100-500
Bark 100-130
Mixed paper 150-200
Newspaper or cardboard 560
Materials High in Nitrogen C:N Ratio
Vegetable wastes 15-20
Coffee grounds 20
Grass clippings 15-25
Manure 5-25
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Material
C:N
Ratio
%
Carbon
%
Nitrogen
%
Moisture
Content
Bulk
Density(lbs/cu yd)
Veggie "wastes" 12-19 40-50 2.5-4 87 1,585
Hay - general 15-32 40-50 0.7-3.6 8-10 225
Grass clippings 9-25 40-50 2.0-6.0 82 300-800
Dairy cat manure 11-30 30-40 1.4-4.2 67-87 1,323-1,674
Lay hen manure 3-10 30-40 4-10 62-75 1,377-1,620
Turkey litter 16 40-45 2.6 26 783
Apple pomace 48 45-55 1.1 88 1,559
Corn stal, mature 60-73 40-55 0.6-0.8 12 32
Straw - general 48-150 45-55 0.3-1.1 4-27 58-378
Sawdust 200-750 45-60 0.06-0.8 19-65 350-450
Leaves 40-80 40-55 0.5-1.3 38
(average)
300-80048
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Fall Leaf Pick –Up with Raking or Mowing
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Collecting Feedstocks on a Larger Scale
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NRCS EQIP Funding for Composting
51Feedstock Storage
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A Variety of Materials Can Improve Final Quality
Leaves
Straw
Wood Shavings
GardenResidue
AlfalfaMeal
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Unfed or Molded Hay
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Straw Roundbales
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Off Farm Materials to Consider
• Coffee Grounds • Food Scraps – Kitchen Preparation• Food Waste – Cooked, likely containing
meat, pasta, rice, dairy, etc• Spent Brewery Grains• Wood Chips• Municipal Leaves
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Truck used to haul produce from grocery stores to a compost facility
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Expired Produce from a Grocery Store
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“Pulping” is a method of handling post consumer materials – large garbage disposal
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Pulped Post Consumer Food Waste
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Mixing feedstocks and pulped food residue
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Food Scraps and Coffee Grounds and filters on Bed of Municipal Leaves
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Municipal Leaves
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Harvesting Hay or Grass
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Flail Mower
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Mixtures: 2L:1G 1L:1G 1L:2GL= leaves G= grass
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Pear Tree Farm (PTF) Transplant & Tea MixGoal: plant based, non-manure, reproducible
Comfrey WoodShavings Straw, Peat, Hay1, Hay2, Soil
These components are readily available to makea reproducible mix with moderate N
Amountof comfreyand soilshownused perbale ofothers.
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6 hay @ $3 = $12
3 straw @ $2 = $6
3 shaving @ $6 = $18
3 peat @ $10 = $30
Total = $66
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Similar Mixture on Larger Scale
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Calculating C:N Ratio
• Weight or Volume basis?– Based on weight– Use bulk density to convert volume to weight
• Weight (lbs) x %N = lbs N• Weight (lbs) x %C = lbs C• lbs C / lbs N = C:N
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Example Calculation1 brown to 1 green
• 100 lbs of dry alfalfa hay at 15:1– %N = 3 so 0.03 x 100 lbs = 3 lbs N– %C = C:N x % N = 15 x 3 = 45%– Lbs C = 100 x 0.45 = 45 lbs C
• 100 lbs of dry straw at 70:1– %N = 0.7 so 0.007 x 100 lbs = 0.7 lbs N– %C = C:N x % N = 70 x 0.7 = 49%– Lbs C = 100 x 0.49 = 49 lbs C
• Combination– Nitrogen: 3 + 0.7 = 3.7 lbs N– Carbon: 45 + 49 = 94 lbs C– 94 lb C / 3.7 lb N = 25:1 C:N and will compost well
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Composting Methods
SheetOr Mulch
Worms
In Vessel
Windrows
Rotting
Anaerobic Aerobic
HighTemp
Low Temp
SlurryAnaerobic
100oF
5-10% Oxygen
150oF
50oF
DryAnaerobic
Other Variables: Feedstocks, Amendments, Moisture, Time
?
Static Pile
Mortality
< 3% Oxygen > 12% Oxygen
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Several Bins in Line
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If same bin is used for starting, later bins can besmaller due to shrinkage of material.
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Minimum Pile Size
• Often stated as 3’x3’x3’• Can be smaller with heat retention and
moisture retention• Is easier to get heat and maintain moisture
with larger piles.
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Piles are Easier to Turn Then Bins if Space is Available
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Piles Constructed May 30, 2009
Picture Taken June 25, 2009
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But “windrows” are easier to turn then piles
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Turning Methods
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Turning Methods
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Turning Methods
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Turning Methods
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Turning Methods
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Turning Methods
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Turning Methods
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Finished Compost Pile After “Rolling” or Turning From the Side With a Loader
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Lift and Roll from the Side
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Bury Top Layer with Inside Material
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Leaves and Grass – Larger Scale
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Building Pile with Spreader
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“Windrow” in the Shade
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Windrows For Large Scale
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Large Bucket Can Reduce Time but Increases Space Required
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PTO Turner –Raised and Lowered with Hydraulics
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Aeration and Physical Breakdown
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Angle of blades creates windrow
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Red Worms – Compost Worms
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Bin Composting – Home Scale
Mary Appelhofpresenting at a workshop at a conference in Michigan I attended in the 1990’s.
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Bin Bedding and Feed SystemSimple and Low Cost; Works well
Bedding: Newspaper, office paper, cardboard, leaves, straw; a “brown” or high carbon material as used in hot composting.
Feed: kitchen vegetable and fruit scraps, flour, corn meal, hay, grass clippings; green materials or higher nitrogen material as used in hot composting.
Start with large quantity of Bedding and gradually add Feed over time.
Bedding absorbs moisture; Feed decomposed by bacteria and fungi and is consumed by worms.
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Flow Through Systemhttps://sonomavalleywormfarm.files.wordpress.com/2013/01/two-long-worm-
beds.jpg?w=710
Website: “40’ composter will produce 25 cubic yards per year.”
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Feedstock mixture added to top.
Finished product collected at bottom using a motorized scraper.
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Worms active near surface of horse manureJanuary 25, 2016
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Red Worms and Low Temperature
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MSU Worm House – Started 2010
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Bury Material in Trenches or Place on Surface?
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Big “Bin” System - $100 of lumber
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“Wedge” System – Surface Feeding
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November 24, 2014 44’ long wedge for larger scale production.
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Precomposting Prior to Worms80-100oF in January
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Pile Maintained Some Heat Through Winter
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Precomposting Pros and Cons
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Outdoor Pile – January 8, 2016
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Outdoor Pile – Jan 25, 2016 Horse Manure
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Fresh Manure on Side (Wedge)
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Worm Worked Horse Manure WedgeNovember 2, 2016
Fresh Manure
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Harvesting
FinishedMaterial Worms
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Wedge Reset
Worms
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Finished Material Covered for Winter
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Finished vermicompost ready for screening.
Leading edge of wedge with feeding and active worms.
October 2014
A wedge system can be managed to have many of the benefits of a low cost flow through.
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Composting and worm extraction continue. Will be ready for harvest in future weeks.
Finished compost was removed. Worms moved back to the start by forking partially worm composted materials to begin the process again.
November 24, 2014
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“Wedge” System
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November 24, 2014 44’ long wedge for larger scale production.
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Harvest Summer 2015
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Ready to Start Wedge Over
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Worms Moved for Wedge Restart
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Wedge Reset – July 2015
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Windrow Wedge with Hay MulchDecember 22, 2016 (~ 60oF)
Back wall increased from 2 to 3 blocks high
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Wedge System
Red for highest population of worms in most recent feed.
Floor
Wall
Weekly FeedingOldest Freshest
2” to 6” of precomposted leaves and kitchen preparation residue (2 to 4 wks of composting)
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Wedge System Feeding
Worms
Floor
Wall
Weekly FeedingOldest Freshest
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Wedge System Harvest
Worms
Floor
Wall
Weekly FeedingOldest Freshest
Vermicompost Harvested – very few
worms or eggs remain. Small worms will move out with light or drying
of compost
Harvested material has at least 2 months active vermicomposting
and 4 to 8 months of vermicomposting total.
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Wedge System Reset
Worms
Floor
Wall
Weekly FeedingOldest Freshest
Harvesting
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Wedge System Reset
Worms
Floor
Wall
Weekly FeedingOldest Freshest
Harvesting
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Wedge System Reset
Floor
Wall
Weekly FeedingOldest
Harvesting
Finished Vermicompost
Crate of Feed/Bedding
When removing the last worms it is important not to contaminate the finished vermicompost with contact from fresh compost, although precomposting should minimize the risk.
worms
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Bulk Storage of Finished Product
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Uses and Applications
GrowingMedium
Rain Water
Gardens
Amendment Substrate
LowC:N
HighC:N
High Tunnel 20:1
1-10%
10:1
40:1
Field or Raised
Bed
40-60% 100% by volume
1 ton/acre compost is approximately 0.25% by volume AFS or 0.1% by weight.4 ton/acre is approximately 1% by volume and 10 ton/acre is 1% by weight.
ComponentInoculantSupplement
Liquid Tea
0.01%
Transplant Root Medium
Transplant Top
Dressing
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Biological, Physical and Chemical Benefits
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High Tunnels and Hoophouses
Passive Solar Greenhouses (PSGH), also known as high tunnels or hoophouses are used for year round crop production – extended cropping for warm season vegetables and winter harvest of cool season vegetables.
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High Tunnel Site Preparation
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High Tunnel and Garden Application
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Field Application with Manure Spreader
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For lower rates of application, lime or fertilizer application equipment may be more practical.
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Distribution is influenced by the weight and moisture content of the compost.
Spinningdiscthrowscompost.
Rollingbeltmovescompost.
Gateadjustsrate.
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How to spread this on 10 acres?
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Compost Application
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Compostponics: August 8, 2012
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Excellent tomato and cucumber yield3rd year growing in compost
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Romaine Lettuce in Compost on Roof
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Week 1 – August 8
Week 4 – August 31Week 3 – August 23
Week 2 – August 16
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Week 5 – Sept 6Week 6 – Sept 14
Week 7 – Sept 21 Week 8 – October 2
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Transplants
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Formulating Transplant Media
• Start with pH and EC analysis of compost• Usually have to lower pH and soluble salts• Peat will lower pH• Coconut Coir will have little effect on pH• Perlite and vermiculite will lower salts and
often increase aeration and drainage while reducing bulk density (weight)
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Bioassay
tomato
kale
cucumber
12 media
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Compost Tea
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Large Scale Compost Tea
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Compost Tea Application
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What about compost for heating water?
Recently published recommended book that includes good ideas and pictures with details.
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Compost Production and Usewww.hrt.msu.edu/john-biernbaum/pg4
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