compounding pvc with renewable materials

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Compounding PVC with renewable materials D Martinz 1 J Quadros 2 1 Solvay Indupa do Brasil Ltda Address: Rua Urussui, 300, São Paulo, SP, 04542-903, Brazil Email: [email protected] 2 Nexoleum Bioderivados Ltda. Address: Estrada do Capuava, 1650, #2, Cotia, SP, 06713-630, Brazil Email: Email: [email protected] ABSTRACT In the wake of the recent technological pursuit of renewable and sustainable solutions, PVC (Polyvinyl Chloride) compounds appear as an additional alternative. This paper covers the review of PVC compounding with renewable materials, including raw materials production technology, market dynamics, and the technical aspects of the finished products when compared to current solutions. The objective is to demonstrate the viability of a renewable PVC compound, observing technical and commercial aspects, based on existing literature and recent developments. The paper covers the description and evaluation of PVC resins produced from renewable ethylene and plasticizers obtained from vegetable oils. This paper will cover commercial aspects, with an overview of the market dynamics changes that enabled the competitiveness of bio-based materials as a global phenomenon. It will also outline the agricultural technology breakthroughs and challenges and the existing state of the art of the chemical processes to obtain renewable components for PVC formulating. The market overview will also include indicative costs of current materials. Additionally the paper will cover a technical review of the existing literature on PVC formulating, compiling the existing options to formulate with renewable components. It will also reveal recent evaluations and a comparison of existing commercial materials, tabulating the results of well known test methods, covering S-PVC compounds mechanical properties, plastisols rheology and ageing, and compatibility. It will also present a table comparing one example of a renewable solution to a current traditional compound. The paper concludes that a PVC compound formulated with renewable resin and plasticizer is not only viable, but it arises as a natural evolution in the direction of a more sustainable PVC supply chain. As a sample calculation, 1 ton of a clear flexible vinyl formulation with 100 phr resin and 60 phr plasticizer would remove 4.3 tons of CO 2 from the atmosphere. Keywords: renewable compound, green PVC, sustainable, resin, vegetable plasticizer, bio- ethanol

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Page 1: Compounding PVC with renewable materials

Compounding PVC with renewable materials

D Martinz1

J Quadros2

1

Solvay Indupa do Brasil Ltda

Address: Rua Urussui, 300, São Paulo, SP, 04542-903, Brazil

Email: [email protected]

2 Nexoleum Bioderivados Ltda.

Address: Estrada do Capuava, 1650, #2, Cotia, SP, 06713-630, Brazil

Email: Email: [email protected]

ABSTRACT

In the wake of the recent technological pursuit of renewable and sustainable solutions, PVC

(Polyvinyl Chloride) compounds appear as an additional alternative. This paper covers the

review of PVC compounding with renewable materials, including raw materials production

technology, market dynamics, and the technical aspects of the finished products when

compared to current solutions. The objective is to demonstrate the viability of a renewable

PVC compound, observing technical and commercial aspects, based on existing literature

and recent developments. The paper covers the description and evaluation of PVC resins

produced from renewable ethylene and plasticizers obtained from vegetable oils.

This paper will cover commercial aspects, with an overview of the market dynamics

changes that enabled the competitiveness of bio-based materials as a global phenomenon.

It will also outline the agricultural technology breakthroughs and challenges and the

existing state of the art of the chemical processes to obtain renewable components for PVC

formulating. The market overview will also include indicative costs of current materials.

Additionally the paper will cover a technical review of the existing literature on PVC

formulating, compiling the existing options to formulate with renewable components. It

will also reveal recent evaluations and a comparison of existing commercial materials,

tabulating the results of well known test methods, covering S-PVC compounds mechanical

properties, plastisols rheology and ageing, and compatibility. It will also present a table

comparing one example of a renewable solution to a current traditional compound.

The paper concludes that a PVC compound formulated with renewable resin and plasticizer

is not only viable, but it arises as a natural evolution in the direction of a more sustainable

PVC supply chain. As a sample calculation, 1 ton of a clear flexible vinyl formulation with

100 phr resin and 60 phr plasticizer would remove 4.3 tons of CO2 from the atmosphere.

Keywords: renewable compound, green PVC, sustainable, resin, vegetable plasticizer, bio-

ethanol

Page 2: Compounding PVC with renewable materials

INTRODUCTION

This paper intends to address the question of technical, environmental and commercial

viability of a renewable PVC compound.

In the past years, the scientific community has invested significant amounts of time and

resources to evaluate the impact of human activities on climate change and the

environment. At the same time, crude prices have soared to high levels, similar to those

observed during the great petroleum crisis of the decade of 1970 [1]

. The recent rise of the

petroleum prices can be explained by a series of market forces, such as political instability,

increased demand and changes of the strategic positioning of major producers.

The last 20 years have also seen a continuous evolution of agriculture technology, including

the areas of soil enrichment through fertilizers, reduction of losses with improved

agrochemicals and storage, yields with irrigation, and species through genetic selection and

modification[2] [3]

.

After the first petroleum crisis, many companies and governments concerned with raw

material availability invested in the development of renewable, sustainable alternatives.

The result of this movement was the creation of new markets, such as the ethanol fuel in

Brazil. In this second wave of the search for renewable alternatives, motivated by high

petroleum prices and environmental concerns, many other fronts have been opened to

explore vegetables as energy and raw material alternatives. The number of bio-based

products related patents issued has increased significantly in the past years[4]

.

Figure 1: Historical evolution of bio-based product patents

The technology to obtain petroleum substitutes from vegetable and animal sources is not

new. It is, in many cases, older than the processes that use petroleum as raw material.

What is new is that vegetable originated materials are becoming more and more

competitive and relevant to the needs of our global society. As a consequence, the

technology to extract useful materials from vegetables is improving significantly, resulting

in improved final quality and productivity.

To produce a renewable PVC compound, this paper will focus the analysis on two major

formulation elements (resins and plasticizers), demonstrating the technology of production,

commercial and environmental sustainability and the quality in the final applications. The

Number of Industrial Biotech Patents IssuedSelected Industrial Bio-Products/Processes

22300

18900

1600011800

6200

103000

19800

0

25000

50000

75000

100000

1900 1999 2000 2001 2002 2003 2004 2005 Total

Page 3: Compounding PVC with renewable materials

detailed evaluation of fillers and other additives, due to time and space limitations, should

be the object of a later study.

GREEN PVC

PVC Polymerization – Generals

Two of the most important raw materials to obtain PVC intermediates are salt, which

provides the chlorine source, and ethylene, the hydrocarbon source. Salt comes from the

seas or mines and ethylene is obtained from oil. Chlorine coming from salt electrolysis is

reacted with ethylene in order to produce 1,2-dichloroethane (DCE). DCE is then pyrolyzed

to split into vinyl chloride (VCM) and hydrogen chloride (HCl), which are separated

afterwards via distillation columns. VCM is fed into reactors to be converted into PVC and

HCl is sent to the oxychlorination unit, where it is combined with oxygen and ethylene to

obtain extra dichloroethane, which is fed into the pyrolysis unit. The whole process is

illustrated on figure 2.

Figure 2. PVC manufacturing process (adapted from Nass and Heiberger, - Encyclopedia of

PVC – 2nd

Edition)

From Sugar and Salt to PVC

PVC is known to be a polymer consisting of 43% hydrocarbons and 57% chlorine. This

characteristic gives a natural advantage when it comes to fossil fuels supply, mainly

ethylene. With the increasing prices of oil, alternative routes to produce ethylene became

more and more attractive. One of them is the so called bio-ethylene route or ―green route‖,

i.e., the generation of ethylene from ethanol coming from sugar cane.

The process itself consists in dehydrating ethanol obtained from fermented, distillened

sugarcane juice (see fig 3). Ethanol is evaporated and fed into a multi-stage adiabatic

reactor, composed of a series of four catalytic beds. Ethylene and water are then separated

through distillation in a column. Ethylene is compressed and dried via molecular sieve. A

further purification is necessary in order to comply with the specifications for 1,2-

dichloroethane production. This last stage involves one extra distillation. Overall reaction is

described below and 1.9 ton ethanol produces 1 ton of ethylene.

Chlorination

Oxychlorination

DichloethanePyrolysisPurification

Chlorine

Ethylene

Oxygen

DistillationHCl Stream

Vinyl Chloride

PolymerizationPVC

Page 4: Compounding PVC with renewable materials

This bio-ethylene is then pumped into the reactor to combine with chlorine, and the process

follows as in figure 3.

Figure 3. Ethylene manufacturing process from Ethanol (Solvay Indupa technology)

Brazilian Ethanol

Brazil has a total arable surface of approximately 360 million hectares (52% of its territory,

and 22% of the total arable area of the world[5] [6] [7]

), 5.0 million[8]

of them indented for

sugar cane crops. In other words, only a small portion of the arable Brazilian surface

(~1.2%) is used for sugar cane plantations. Besides being renewable, ethanol is known to

remove and fix CO2 from the atmosphere.

Bioethanol-based Vinyl Brazilian Project

In South America, Solvay Indupa is one of the leading PVC manufacturers, with one plant

in Brazil (Santo Andre) and one in Argentina (Bahia Blanca), presenting a total capacity of

500 kt (thousand metric tons) of PVC/ year. The Brazilian affiliate has just announced an

investment program to expand vinyls production from current 300 to 360 kt/year of PVC,

including the creation of an integrated plant to produce bio-ethylene with ethanol coming

from sugar cane.

The project will be finished in the first half of 2010 and forecasts a production of 60 kt/year

of bio-ethylene and 55 kt/year of green PVC, i.e., PVC produced from an entirely

sustainable source. It is expected a consumption of 100 kt of ethanol/ year. This will be

then the first industrial facility in Americas using renewable resources for PVC production.

This innovation is cost-effective and will prevent the emission of 300 kt/year of CO2 into

the atmosphere, generating carbon credits.

The final resins, produced from ethanol shall present no difference when compared to the

oil based resins, since the specifications of the raw materials (ethylene, chlorine) are

exactly the same in both cases. This quality similarity has been widely verified in the past,

from previous productions of ethanol based PVC by Solvay from 1962 to 1982.

RENEWABLE PLASTICIZERS

Some well known renewable plasticizers, such as epoxidized soybean oil and epoxidized

linseed oil have been present for more than 50 years in flexible PVC formulations.

Although not considered to be primary plasticizers, these two materials are well known for

improving the weathering and thermal stability of the final compound, since the synergy

with metallic salt thermal stabilizers (especially Ba/Ca/Zn) greatly improves the protection

of PVC against degradation in high temperature[9]

and Ultra Violet (UV) exposure[10]

.

The main concern with these materials was their compatibility (exudation) and long term

stability. Wickson and Lutz[10]

also indicated that the compatibility retention of epoxidized

oils is inversely related to the iodine index. A reduction of the iodine index from 13 to 3

resulted in a useful life three times longer for the product formulated with Epoxidized

Multi-stageDehydration

EthanolPurification Ethylene

Ethylene, H2O and Others

Page 5: Compounding PVC with renewable materials

Soybean Oil (ESO). A further reduction of the iodine index to 1 resulted in another two

times compatibility retention. The oxirane content is directly related to compatibility, since

it indicates the concentration of molecules that have effectively been epoxidized. A low

oxirane content may indicate that the reaction was incomplete or that oxirane rings started

to open, forming less compatible hydroxyl groups. The conclusion, verified by weathering

experiments, is that the efficiency of the epoxidation process, maximizing oxirane content

and minimizing iodine index, is vital to obtain a compatible, long lasting vegetable

plasticizer.

Another problem with the traditional epoxidized vegetable oils was the limitation of use,

due to their higher molecular weight. Depending on the application and the components of

the formulation, both ESO and Epoxidized Linseed Oil (ELO) may be limited to a

maximum percentage, to avoid the risk of exudation. Also, both materials are not sufficient

to provide enough flexibility for the formulators to achieve the desired physical and

chemical properties of the compound. Traditional plasticizers, such as phthalates and

adipates would be necessary to provide additional degrees of freedom.

In past and recent years, researchers[11] [12]

found that epoxidized esters obtained from the

transesterification of various alcohols with vegetable oils were fully compatible with PVC

resins, as much as well known phthalates such as DOP or DINP, with the added advantages

of the improved UV resistance and higher thermal stability. Good compatibility has also

been observed for the acetylation of castor oil[13]

. These materials have been extensively

tested in the recent years and have been used commercially for many applications. The

freedom of choosing the alcohols and the vegetable oils offers a huge range of possibilities

Figure 4: Theories of Compatibility

Key:

2: DOA (Dioctyl Adipate)

6: BES (Butyl Epoxy Stearate)

7: OES (Octyl Epoxy Stearate)

18: DOP (Dioctyl Phthalate)

21: DIDP (Diisodecyl Phthalate)

30: ESO* (Epoxidized Soybean Oil)

31: MES* (Methyl Epoxy Soyate)

32: ACO* (Acetylated Castor Oil)

* theoretical only

Page 6: Compounding PVC with renewable materials

to obtain useful renewable products, that can be appropriately tailored to each application

and need of the formulator, giving the necessary degrees of freedom to formulate PVC

compounds that will comply with the demands of the final users.

Considering the Hildebrand Parameters as a theoretical measure of compatibility, the curve

below, extracted from Sears and Darby[14]

, compares some vegetable and traditional

plasticizers. The phr of plasticizer absorbed is an indication of compatibility, and the curve

represents the theoretical value versus the actual results.

The market dynamics for renewable plasticizers follows the recent trend where vegetable

derived materials are becoming increasingly more competitive versus the traditional

petroleum based products. The chart below demonstrates prices of crude oil over the

years[15]

, DEHP (or DOP, di-octyl phthalate)[16]

, and soybean oil[17]

. The cost of soybean

oil have recently seen significant increases, but even in this scenario, vegetable derived

materials are presenting a cost advantage over petroleum derived materials.

Pricing Evolution

0

500

1000

1500

2000

2500

jan

/03

jul/

03

jan

/04

jul/

04

jan

/05

jul/

05

jan

/06

jul/

06

jan

/07

jul/

07

$/t

Brazil Soybean Oil (Export)

DOP WE (domestic)

WTI Crude

DOP and Soybean Oil Price Evolution

0%

50%

100%

150%

200%

250%

300%

350%

jan

/03

jul/

03

jan

/04

jul/

04

jan

/05

jul/

05

jan

/06

jul/

06

jan

/07

jul/

07

0

200

400

600

800

1000

1200

1400

$/t

Ratio DOP WE domestic /SOYBEAN OIL

Gap DOP WE domestic -SOYBEAN OIL

Figure 5: Price evolution charts

The long term competitiveness of vegetable derived plasticizers will depend greatly on the

price differential between petroleum and oilseeds. These two markets are not directly

related, since they depend on significantly different drivers. It is the opinion of many

analysts [18] [19] [20]

, the petroleum price should continue to rise through 2010, stabilize until

2013 and then rise again in the following years. In a recent evaluations regarding oilseeds

markets[21]

, the expected trend is still upwards, but no conclusion was drawn regarding the

maximum forecasted price nor the expected long term effects. It seems that the oilseed

prices, as renewable fuels increase their participation in the overall demand, will be more

and more influenced by the energy demand, moving naturally to a dynamic similar to

petroleum in the long term.

Page 7: Compounding PVC with renewable materials

RENEWABLE PVC COMPOUND

Based on the two main raw materials described previously, a renewable PVC compound

can be produced, both in rigid or flexible PVC. The renewable PVC resins, as explained

earlier, will have exactly the same behavior as traditional resins, since the building blocks –

ethylene and chlorine – have exactly the same specifications in both cases. Figures 6 and 7

and Table 1 show some of the evaluations of currently commercial renewable plasticizers

in comparison with traditional oil based materials.

The tests of foam formation for spread coatings presented a significant improvement of

foam quality and reduction of kicker contents for the plastisol formulated with MES when

compared with one formulated with DOP. Also, UV ageing tests demonstrated significant

improvement of UV protection of MES when compared to DOP – the samples with DOP

became brown and sticky, while the samples with MES presented yellowing and no

stickiness. Printability was also improved with the use of MES, due to the higher surface

tension of the compound, resulting in better ink adhesion[24]

.

Figure 6: Fusion Temperatures [22]

Table 1 is a compilation of various results comparing one commercially available and

competitive vegetable plasticizer with DOP (dioctyl phthalate). The results indicate that

the product presents significant similarity to DOP and would be a valid replacement in

many applications. Field tests have confirmed this perception and, as of February/2008,

MES presented a lower market price than DOP in Brazil, and would also be competitive in

Europe, according to published market prices[16]

.

Key:

HES: Epoxy Hexyl Stearate

MES: Methyl Epoxy Stearate

Plastisol Fusion Temperature (°C)

60

80

100

120

140

160

14 16 18 20 22 24 26 28 30 32 34

Number of Carbons

Adipates

Epoxidized Esters

Phthalates

DIDADINA

DOA

DTDP

DIDPDINP

DOP

DBP

BES

EHS

OES

BBP

MES

Page 8: Compounding PVC with renewable materials

Figure 7: Thermal Stability, Metrastat @175 °C/min[23]

Table 1: Performance comparison

Compound properties[24]

, adjusted to same hardness DOP MES

Elongation, % 264 357

Tensile Strength, MPa 14.8 16.2

Weight Loss (144 hrs, 40°C), % 0.16 0.51

Weight Loss (72 hrs, 70°C) , % 1.16 3.67

Viscosity of Plastisol (0h, low shear, 1.4 s-1

), Pa.s 3.1 3.5

Viscosity of Plastisol (48h, low shear, 1.4 s-1

), Pa.s 4.8 5.7

Water extraction (75 °C, 1% soapy water, 48h), % 0.13 1.82

Solvent extraction, (Isoparaffin, 48h), w% 14.4 3.36

Butane extraction (48h), w% 18.5 9.7

Fish Eyes, counts/dm2 29 21

Air entrapment measurement, (volume of foam), cm3 53 65

Resin Absorption (max uptake @ 74 °C), minutes 25 8

Low Temperature (Brittleness), °C -20 -23

SUSTAINABILITY

The term renewable in this paper refers to materials obtained from vegetable sources, such

as soybean oil, castor oil, sugar cane, etc. Ethanol based PVC resin and renewable

plasticizers are an obvious improvement in terms of reduction of green house gases in the

atmosphere. Because of their vegetable origin, a certain quantity of CO2 is sequestered

from the air through photosynthesis, resulting in a reduction of total CO2 in the atmosphere.

In the case of petroleum based materials, such photosynthesis happened many millions of

years ago, and the sequestering effect is not relevant to our current needs.

Sustainability, however, refers to a much broader perspective about the life cycle of a

product, including the direct and indirect consequences to the environment and the human

DOP

DIBP

MES

Page 9: Compounding PVC with renewable materials

Figure 8[25]

: Renewable concept: the faster removal of CO2 from the atmosphere of bio-

based materials when compared to the fossil cycle.

health of its means of production, its application, and its disposal. In this sense, this paper

will briefly describe and analyze the sustainability of a renewable PVC compound.

Availability of Raw Materials

The substitution of petroleum fuels by renewable fuels such as ethanol and biodiesel are a

controversial issue. The core of the debate lies around the effect of the increased demand

for sugar cane and oilseeds on both food supply and deforestation. The benefits of reduced

CO2 emissions may be countered by the negative effects of reduced offer of land for food

and increased deforestation.

José Roberto Moreira indicates[26]

that the technology is in place to have renewable sources,

coupled with wind and solar power, replace the use of fossil fuels completely by year 2100,

even considering the highest forecasted energy consumption. Such study does not take into

account the social and economic difficulties to carry on such change. It does not, either,

consider the high probability of significant improvements in the current technology of

extracting valuable energy from renewable sources.

In the past years, a significant improvement in energy yields has been noted, which

reinforces the idea that the volume of biofuels and bio raw materials extracted per hectare is

still not at its optimum.

Figure 9: Soybean Yield per acre[27]

CO2

Polymers,

Chemicals

and Fuels

Fossil Resources

(Petroleum,

Natural Gas)

Biomass/

Bio-organics

Sunlight + H2O

>106 years1 – 10 years

Bio-Refinery

Page 10: Compounding PVC with renewable materials

The yield of ethanol per hectare[28]

have increased from 1.5 m3/ha in the 70’s to more than

7.0 m3/ha in Brazil between 1975 and 2005. Following the same trend, figure 9 shows a

clear improvement of soybean yield. Furthermore, the use of transgenic species, that would

be less controversial for fuel sources, is still not fully developed.

Also, some new technologies that could significantly change the bases for renewable

sources are in early stages of development. Among those it is important to mention the

extraction of ethanol from pulp of any origin and the extraction of useful oils and ethanol

from algae.

Considering the short term, the scientific community is pursuing an equilibrium between

the exploration of renewable sources to replace petroleum with other energy sources, to

properly address the global warming challenge. The issue of preventing renewables from

affecting food supplies and deforestation must be continually controlled, through proper

international policies, regulatory and non-governmental bodies, and the society.

For the purpose of this paper, the volume of renewable raw materials for PVC would

represent a fairly small portion of the total ethanol and oilseeds production of the world.

The total demand for PVC resins in the world is approximately 33,000 kt/yr [29]

, which

would require an ethylene demand of approximately 15000 kt/yr. This volume of ethylene

would require a total of 28000 kt/yr of ethanol, what would represent 2.5% of the Brazilian

arable territory. The total demand for phthalates in the world is approximately 5000 kt/yr.

Assuming, just for the exercise, that all this volume should be replaced by materials

produced from soybeans, the whole plasticizer market would represent a share of 16% of

the total soybean oil global production[8]

. Such volume would be covered by yield

improvements alone, considering estimates from the Brazilian Agriculture Ministry that

production per hectare can be enhanced 25% with improved agricultural technology.

Production Processes

Several different processes have been developed to obtain ethanol from sugar cane and

building block molecules from vegetable oils.

The most prevalent process for ethanol is the extraction of the juice of sugar cane,

fermentation and further distillation. Recent improvements eliminated the need for

petroleum solvents in this process, and all the waste is reused: bagasse is burned to generate

electricity and the vinasse is used as fertilizer for the sugar cane crops. To produce 1 liter

of ethanol, 0.2 liters are consumed in planting, harvesting and processing. As mentioned

before, the technology is evolving continually to more efficient systems.

For the production of oilseed derivatives, the production of oils is currently based on

solvent extraction, with reduced solvent losses. Non-solvent or ethanol based extraction is

already available and in the early stages of feasibility studies. The subsequent processes,

which can include hydrolysis, esterification, transesterification, epoxidation, hydrogenation,

are all well known reactions commonly used in the food industry, to obtain various food

additives or derivatives. These processes are also evolving rapidly as they become more

relevant to the production of Biofuels and raw materials for the chemical industry. The

greatest concern for these processes is the generation of glycerin as a by-product. Once

Page 11: Compounding PVC with renewable materials

again, there are several researchers [30] [31]

investigating alternative uses for glycerin, such as

composting for fertilizers or biogas generation, as its offer is increasing with the increasing

demand for biodiesel.

Environmental Impact and Toxicology

The immediate benefit of vegetable derived materials is the reduction of the CO2 in the

atmosphere. Considering the current state of the art and the commercially available

products, 1 ton of a fully renewable PVC compound for a clear vinyl calendered sheet, with

100 phr PVC resin, 60 phr vegetable plasticizer, 4 phr ESO, 1 phr Ca/Zn stabilizer, would

represent a net reduction of 4.30 tons of CO2 from the atmosphere. The calculation is

summarized below:

100 kg Green PVC+ 60 kg EMS+4 kg ESO+1 kg Ca/Zn Stabilizer = 165 kg compound

545 kg CO2[32]

141 kg CO2[33]

+ 0 + 0 = 686 kg CO2

4.3 ton CO2 / ton compound

For the resins production from ethanol, the environmental impact of the final product is

exactly the same as with regular oil based resin, as they are exactly the same, chemically.

Naturally, due to the recent nature of the renewable technology, toxicology and

environmental evaluations are still considerably less extensive than the studies conducted

for the major oil based plasticizers. However, some immediate benefits have been noted,

such as biodegradability and toxicology reduced impacts[34]

. Some products have been

thoroughly evaluated, such as ESO or ELO, and some more recent materials are still being

analyzed. The initial results point to very encouraging perspectives, which are in line with

the theoretical expectations, based on the chemical species of such materials.

REACH

All bio-based materials must go through a series of analyses to comply with REACH, the

European Community effort to ensure that all chemicals sold in Europe will be registered

and have their physicochemical, toxicological and eco-toxicological properties well

documented and evaluated. This will require that all these new chemicals have proper

assessment of the associated risks and safety measures derived from the end-uses and the

supply chain.

CONCLUSION

A completely renewable PVC compound, with the term renewable as defined previously in

this paper, can be obtained for almost all applications with the materials that are currently

commercially available and it is economically competitive when compared to petroleum

alternatives. Naturally, with every new chemical, the evaluation and investigation of the

recently introduced raw materials are still underway, but the initial results and the rapidly

evolving agricultural and industrial technologies indicate that renewable PVC compounds

are not only viable, but they arise as a natural evolution in the direction of a more

sustainable PVC supply chain.

Page 12: Compounding PVC with renewable materials

REFERENCES:

[1] http://en.wikipedia.org/wiki/1973_oil_crisis, accessed Feb/12/2008

[2] J. Duffield, H. Shapouri, M. Graboski, R. McCormick, R. Wilson, ―U.S. Biodiesel

Development: New Markets for Conventional and Genetically Modified

Agricultural Products‖, USDA Agricultural Economic Report No. 770

[3] E. B. Cahoon, ―Genetic Enhancement of Soybean Oil for Industrial Uses: Prospects

and Challenges‖, AgBioForum, 6(1&2): 11-13, 2003

[4] Data generated by McKinsey Consultants

[5] World Agricultural Supply and Demand Estimates, United States Department of

Agriculture - WASDE-455 - February 8, 2008

[6] A Profile of the World, The World Factbook (2007), http://www.infoplease.com/

ipa/A0004373.html, accessed Jan/21/2008

[7] R. G. Dornelles, ―THE BIOFUELS IN BRAZIL: GOVERNMENT POLICY AND

REGULATION‖, http://www.iea.org/Textbase/work/2007/neet_brasilia/

Dornelles.pdf, accessed Jan/21/2008

[8] UNICA, ―Energia limpa, da cana ao álcool‖ (2007), http://www.portalunica.

com.br/portalunica/index.php?Secao=memória&SubSecao=sociedade&SubSubSeca

o= desenvolvimento sustentável&id= and id=3, accessed Jan/28/2008

[9] E. E. Cowell, J. R. Darby, "Method of Stabilizing Halogen Containing Resins with

Cadmium Salts and Epoxy Esters", U.S. Pat. 2,671,064 (1954)

[10] J. T. Lutz, Jr., Edward J. Wickson, ―Handbook of PVC Formulating‖, Epoxy

Plasticizers, 253-262.

[11] H. P. Benecke, B. R. Vijayendran, J. D. Elhard, US PATENT 6,797,753

[12] F. P. Greenspan, R. J. Gall, ―Epoxy fatty acid ester plasticizers. Preparation and

properties‖, Journal of the American Oil Chemists' Society (1954)

[13] B. Nielsen, F. V. Sparso, J. K. Kristiansen, US PATENTS 6,734,241 and 6,949,597

[14] J. K. Sears, J. R. Darby, ―The Technology of Plasticizers‖ SPE Monograph Series,

Wiley, New. York,. (1982), 105

[15] Crude Oil Prices Evolution, Energy Information Administration,

http://tonto.eia.doe.gov/dnav/pet/hist/wtotworldw.htm, accessed Feb/05/2008

[16] Platts data, http://www.platts.com

[17] Aliceweb, Ministry of Development, Brazil, Export Soybean Oil Historical data,

http://aliceweb.desenvolvimento.gov.br, accessed Feb/15/2008

Page 13: Compounding PVC with renewable materials

[18] USDA Agricultural Projections to 2017, pg 2, http://www.ers.usda.gov/

Publications/OCE081/ OCE20081.pdf

[19] A. McKillop, ―Oil price trends through 2004-2010‖, http://www.energybulletin

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[20] IEA REPORT REFERENCE, http://energiasrenovaveis.wordpress.com/2007/07/11/

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[23] Data obtained from Nexoleum Bioderivados Ltda.

[24] Data obtained from Nexoleum Biod. Ltda. and Solvay Indupa do Brasil Ltda.

[25] R. Narayan, ―Plastics From Renewable Resources‖ - Michigan State University

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[27] CBOT ANALYSIS, http://www.cbot.com/cbot/pub/static/files/s_usyield.gif,

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[28] J. G. Silva, ―A insustentável bioenergia do milho‖, Valor Econômico, Aug /22/2007

[29] CMAI, 2007 Word Vinyls Analysis

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[31] ―Fueling America—Without Petroleum" (2007), Agricultural Research magazine,

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[32] Data obtained from Solvay Indupa do Brasil

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