concept turn 250 en - emco...and the interchangeable emco winnc control unit to top it all off....

6
Not just training: Real Action! CONCEPT TURN 250 Training reality with industrial performance That’s E[M]CONOMY: [ ]

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Page 1: Concept Turn 250 en - EMCO...And the interchangeable EMCO WinNC control unit to top it all off. [Guideways] - In the X and Z axes - Free of play - Non-wearing - High speed. Fitting

Not just training: Real Action!CONCEPT TURN 250Training reality withindustrial performance

That’sE[M]CONOMY:[ ]

Page 2: Concept Turn 250 en - EMCO...And the interchangeable EMCO WinNC control unit to top it all off. [Guideways] - In the X and Z axes - Free of play - Non-wearing - High speed. Fitting

[Tool turret]- 12 positions VDI16 axial- With 6 driven tools for milling

operations- Internal coolant supply- Synchronized thread cutting

[Main spindle]- High performance- Thermostable construction- Large speed range- Bar clearance dia. 25 mm (1“)- Through-hole clamping cylinder [Control unit]

- Modern digital AC control technology

- Color LCD flat screen- MOC: integrated PC- WinNC concept: all established

NC control units on one machine

[Work area]- Unobstructed chip fall- Best ergonomics- Human protection from

chips and coolant- Large safety-glass door

Concept TURN 250

[Machine base]- Small footprint- Easy to transport- Large coolant reservoir- Easy to clean

Uncompromising quality right down to the last bolt, at an unbeatable price. With an extremely solid machine base, a thermo-

symmetric headstock, high-precision spindle bearing, prestressed guideways in all axes and a fast tool turret.

And the interchangeable EMCO WinNC control unit to top it all off.

[Guideways]- In the X and Z axes- Free of play- Non-wearing- High speed

Page 3: Concept Turn 250 en - EMCO...And the interchangeable EMCO WinNC control unit to top it all off. [Guideways] - In the X and Z axes - Free of play - Non-wearing - High speed. Fitting

Fitting(Stainless steel)

Tensile test (Brass)

Valve cap (Stainless steel)

Plug (Stainless steel)

Ring (Gold)

Engraving using cylinder interpolation

Contour milled usingcylinder interpolation

Polygon - milled bydriven tool(axial)

Tapped or turnedinside thread

[Workpieces]

Page 4: Concept Turn 250 en - EMCO...And the interchangeable EMCO WinNC control unit to top it all off. [Guideways] - In the X and Z axes - Free of play - Non-wearing - High speed. Fitting

[Engineering]

■ Extremely solid machine base, top thermostability

■ Highest precision■ Compact construction■ USB and ethernet interface integrated■ Servo-motor technology in all axes■ Made in the Heart of Europe

0

5

10

15

20

25

30

35

40

500 1000 2000 3000 4000 5000 6000

6300

1500

0

1

2

3

4

5

6

7

8

M [Nm] P [kW]

n [rpm]

M (S6-40%ED)

P (S6-40%ED)

Working spindle performance and torque diagram

Highlights

Performance

■ Bar loader■ Chip conveyor■ 3-jaw chuck dia. 95 mm (3.7“)■ Collet chuck 385 E■ Automatic door■ Integration into FMS and CIM systems using DNC and

robotic interface■ Attractive tool packages for the TC and TCM versions

Options

Simple to program using the EMCOWinNC control units

Simulation suitable for trainingusing Win3D-View

The conversion to another control system is carried outwithin a minute by calling up the respective software andby simply replacing the controller specific keyboard module

The unique concept of the interchangeable control can be fitted to all Concept machines. In doing so, the user istrained on all CNC industry controls that are common on the market. The result: All CNC technicians can be applied more flexibly. And this is a decisive plus: for qualified employees aswell as for the business.

[The interchangeable control]

Page 5: Concept Turn 250 en - EMCO...And the interchangeable EMCO WinNC control unit to top it all off. [Guideways] - In the X and Z axes - Free of play - Non-wearing - High speed. Fitting

44 (1.7”)

24 (0.94”)

2 (0

.1”)

211,5 (8.34”)

256 (10.1”)

12(0

.47”

)

85 (

3.35

”)

12

66 (

2.6”

)

25,5

(1”

)

200 (7.87”) 120 (4.7”)

41 (1.6”)29,5LA7

max

. M8

max.105 (4.1”)8 (0.3”)

300 (11.8”)

100

(3.9

4”)

256 (10.1”)

max.61(2.4”)

max

. 16

(0.6

3”)

51 (2”)20 (0.8”)

22,5

(0.

9”)

61,5

(2.4

”)

max

.29,

5 (1

.16”

)7 (0.3

”) M6

68,5 (2.7”)

42 (1.65”)

max

. M6

max.36,5 (1.4”)

LA7

25,5

(1”

)

95 (3.7”)

30 (1.2”)

43 (1.7”)

93,5 (3.7”)

329 (13”)

29

(1.1”)

36 (1.4”)

176

(6.9

3”)

30 (1.2”)

87,5 (3.4”)

(0.5”)

(1.2”)

Specifications in millimeters (inches)

Work area

TURN 250 Concept

LM 800

1200 (47.2”)1200 (47.2”)

1583 (62.3”)1583 (62.3”)

163 (6.4”)163 (6.4”) 1420 (55.9”)1420 (55.9”)

1103 (43.4”)1103 (43.4”)

1684 (66.3”)1684 (66.3”)

2950 (116.1”)2950 (116.1”)

1522 (59.9”)1522 (59.9”)

1025

(40.

35”)

1025

(40.

35”)

45,3

45,3

715

(28.

15”)

715

(28.

15”)

1266

(49.

8”)

1266

(49.

8”)

250 (9.8”)250 (9.8”)

1812

(71

.34”

)18

12 (

71.3

4”)

1123

(44.

2”)

1123

(44.

2”)

1130

(44.

5”)

1130

(44.

5”)

1812

(71.

34”)

1812

(71.

34”)

1323

(52.

1”)

1323

(52.

1”)

Specifications in millimeters (inches)

Machine layout

Page 6: Concept Turn 250 en - EMCO...And the interchangeable EMCO WinNC control unit to top it all off. [Guideways] - In the X and Z axes - Free of play - Non-wearing - High speed. Fitting

CONCEPT TURN 250

EMCO MAIER Ges.m.b.H.

Salzburger Str. 80 . 5400 Hallein-Taxach . Austria

Phone +43 6245 891-0 . Fax +43 6245 86965 . [email protected]

EN

4552

. 02

/14.

Sub

ject

to c

hang

e du

e to

tech

nica

l pro

gres

s. E

rror

s an

d om

issi

ons

exce

pted

.

[Technical data]

Bar length 100 – 600 mm (3.9 – 23.6“)Bar diameter 6 – 25 mm (2.6 – 1“)Material storage 23 bars of Ø 25 mm (1“)Length 1200 mm (47.4“)Width 1150 mm (43.3“)Weight approx. 190 kg (418.9 lb)

Work areaSwing over bed Ø 250 mm (9.8“)Swing over cross slide Ø 85 mm (3.35“)Maximum distance between centers 405 mm (15.9“)Maximum turning diameter Ø 85 mm (3.35“)Maximum turning length TC / TCM 270 / 256 mm (10.6 / 10.1“)Maximum bar-stock diameter Ø 25.5 mm (1“)TravelTravel in X 100 mm (3.94“)Travel in Z 300 mm (11.8“)Main spindle Speed range 60 – 6300 rpmSpindle torque 35 Nm (25.8 ft/lbs)Spindle nose Ø 70 h5Spindle bearing (inner diameter at front) Ø 50 mm (2“)Spindle bore Ø 30 mm (1.2“)C axisResolution 0.01°Rapid motion speed 1000 rpmMain motorDrive performance 5.5 kW (7.4 hp)Tool turretNumber of tool positions 12Tool holding shaft in accordance with VDI (DIN 69880) 16Tool cross-section for square tools 12 x 12 mm (0.47 x 0.47“) Shank diameter for boring bars 16 mm (0.63“) Turret indexing time 1.0 sec Driven toolsNumber of stations 0 resp. 6 Drive performance 1.2 kW (1.6 hp)Maximum torque 4 Nm (2.95 ft/lbs) Speed range 200 – 6000 rpmFeed drivesRapid motion speed X/Z 15/15 m/min (590.6/590.6 ipm)Feed force in the X/Z axis 3000/3000 N (674.4/786.8 lbs)

Feed drivesTime from 0 to rapid motion 0.1 secPosition variation Ps 0.004/0.004 mm (in accordance with VDI 3441) in X/Z (0.0002/0.0002“)TailstockQuill stroke 120 mm (4.7“)Quill diameter (live center integrated) Ø 35 mm (1.4“) Quill thrust 800 – 2500 N

(179.8 – 562 lbs)Coolant system Tank volume 140 Liter (37.03 gal)Pump performance 0.57 kW (0.76 hp)DimensionsHeight of spindle center 1131 mm (44.5“)Machine height 1820 mm (71.65“)Required space for machine L x D 1700 x 1270 mm (66.9 x 50“)Total weight 1100 kg (2425.06 lb)

EMCO LM800

www.emco-world.com

ZERTIFIZIERT

TÜV AUSTRIA CERT GMBH

EN ISO 9001

ZERTIFIKAT NR. 20 100 20419

Sinumerik 810D/840D FAGOR 8055Sinumerik 820 Sinumerik 810Sinumerik Operate GE FANUC Series 0GE FANUC Series 21 EMCOTRONIC TM02

EMCO WinNC control units