containerized psv workshop psv workshopoption 122. v-tec polir f6 psv lapping /grinding unit....

VENTIL TEST EQUIPMENT BV Polakweg 6 Tel: +31 88 1130900

2288 GE Rijswijk Fax:+31 70 3203737

The Netherlands E-mail: [email protected]

CONTAINERIZED PSV WORKSHOP

PSV WORKSHOP

MODEL: CT20-1

VENTIL - NL

Polakweg 6 - 2288 GE

Rijswijk – The Netherlands

T.: +31 88 1130900

E.: [email protected]

VENTIL USA INC.

906 Gemini Street

Houston TX 77058 - USA

T.: +1 281 2800141


VENTIL MIDDLE EAST FZC

SAIF Zone, Unit Q4-267

Sharjah, United Arab Emirates

T.: +971 506260955


VENTIL RUSSIA

ул. Врубеля 8, офис 2

125080 МОСКВА

T.: +7 499 728 1550


ABN-AMRO Bank Account. No.: 41.20.17.652 - VAT No: NL801688279B01 - Chamber of Commerce Den Haag Reg. No: 27140421

Unless otherwise stated overleaf all quotations, orders and deliveries are subjected to the general delivery and payment conditions of the 'metaalunievoorwaarden', filed with the Registry of the District Court in Rotterdam. A copy of the conditions is available on request

Specification no. : 22A

Containerized Workshop CT20-1

Following the trend for on-site, in-situ repair to reduce down times to a minimum, Ventil supplies a variety of container-based

valve repair and test facilities with different configurations, adapted to the valve types, environmental conditions and specific

needs of our customers worldwide. The CT20-1 is delivered ready for use.

Installed Equipment

Test unit VC25CC. Jib Crane (500 kg) Office Desk Workbench with storage shelving and vice. Safety valve nozzle remover / valve fixture / (dis)assembly block. HVAC Unit. Storage drawers Cupboards Heavy constructed storage shelves Gas compressor and high pressure air storage cylinders

Specifications

Test Station VC25CC.

The robust constructed clamping device operates with three vertical moving clamping claws that apply a sealing force onto

the flange of the safety valve. During clamp procedures the inlet flange is compressed against the fixed clamping table with

O-ring gasket. The clamp device can be set to the correct valve size by operating the central hand operated lever that slides

the (3) claws simultaneously from- or to the center of the test station.

Installed test systems:

Gas Test System 0 – 300 bar / 4,350 PSI.

Liquid Test System 0 – 410 bar / 6,000 PSI

Seat tightness test system (API 527) Full Range

Maximum set pressure

VALVE SIZE MAXIMUM SET PRESSURE

Inch Mm

½ – 2 15 –50 410 Bar / 6,000 PSI

3 80 315 Bar / 4,565 PSI

4 100 190 Bar / 2,770 PSI

5 125 130 Bar / 1,885 PSI

6 150 90 Bar / 1,350 PSI

8 200 60 bar/ 875 PSI Contact us for smaller or larger test units and

custom build solutions. 10 250 40 bar/ 580 PSI




Jib Crane 500 kg

Wall mounted jib crane with hand operated chain block for easy (un)loading valves in/outside the container. The container

wall is strengthened for the 500 kg crane.

Office Desk

The office desk is specially fabricated for the use in containers. The workbench exists of a strong steel structure with 2” thick

wooden plate. The desk can be used for light mechanical work as well. It is completed with chair and the cupboard can be

used for the storage of documentation.

Work Bench

The large workbench is specially fabricated for the use in containers and exists of a strong structure with 50 mm / 2” thick

wooden plate, (lockable) storage cabinets and heavy duty vice.

Nozzle Remover / Valve (dis)assembly block

This robust structure can be used for safely (dis)assembling (safety) valves and unscrewing the nozzle from the safety valve

body. The heavy constructed block is completed with a 4-Jaw chuck to clamp the safety valve on the nozzle or flange. The side

of the block is completed with grooves and T-bolts to clamp a valve to ensure safe working position.

Accessories

Set of additional equipment; fire extinguishers, spiral hose with air gun, documents clipboard, seat leakage

measuring set (acc. To API 527), test pressure gauges, high pressure sealing plates.

High pressure gas compressor and air storage cylinders

The compressor system features a 100 liters storage system and a facility for the supply and storage of low pressure air for

the use inside the container. The high pressure compressor also supplies low pressure (utility) air for running the test unit and

other low volume applications. To prevent a disturbing noise level inside the work shop area, the compressor is placed inside

the utility room at the back of the container.




Impressions

Office desk with chair Nozzle remover / valve (dis) assembly block

Accessories

Compressor with low and high

pressure storage tanks

Test Unit VC25CC Flexible mounting of

test station in container




Optional Systems and Tools.

Option 48. Computer Registration System The Ventil Computer Registration System (CRS) exist of a laptop computer, set of accurate pressure transducers, A/D

conversion unit and in house developed PSV test software. The main purposes are:

Digital reading of test pressure, test time etc.

Verifying found test results against test standards (ASME. API) or other (client) programmed tolerance.

Storing and printing customized test report or test certificate.

Working in Native Language

The CRS can be set in a variety of languages. If a language is not standard installed, a translation function can be used to

adapt the program text.

Support and Trouble shooting

Need help, an upgrade or additional function, the Ventil IT service department is available for answering questions. The

remote access over internet allows efficient and quick service anytime, anywhere.

Customized Test Report / Certificate

The Ventil CRS is completed with report generator function to design a customized test certificate lay-out. This includes add

texts, adapting the language, placing company logo and other details at the report.

System Configuration

State of the art Computer system (windows 7 pro.)

CRS test software, ready for use.

Laptop Computer

Laser controlled bubble counter.

Pressure transmitters, full range.

A/D converter.




Option 122. V-Tec Polir F6 PSV Lapping /Grinding unit.

Portable, battery driven machine for grinding and lapping flat sealing faces of globe- and safety

valves. The Polir F6 machine is designed for on-site or in-shop valve reconditioning. The light weight

machine is equipped for a full, universal range up to 6” / DN150 mm. The Polir F6 is standard

equipped with a range of grinding and center plates for grinding and lapping any type and size of ‘flat’

seats. The center plate keeps the grinding plate in position, but also gives an eccentric, orbital

rotation ensuring complete coverage and absolute flatness.

Abrasives

The Polir F6 is completed with a large consumer quantity of polyester based, 3M self-adhesive

aluminum oxide round foil tips in grains rough, middle and fine. The foil tips can be used dry and

on all common seat materials.

Drive machine

The Polir F6 is standard equipped with a battery driven machine and is delivered with two

batteries. The low weight and good balance of the machine increases the grinding performance

and makes it easier to attain high quality flat ‘results’. The complete set is packed in a robust, but

light weight carrying case. Contact us or look at www.valve-lapping.com for other valve lapping

solutions.

Option 90. High Pressure Air / Gas Test Circuit Upgrade 410 bar / 6,000 PSI

Additional test circuit with pressure gauge and pressure transmitter (only with CRS option selected). The test circuit is

completed with a single stage booster system that will increase pressure to maximum pressure of 410 bar / 6000 PSI.

VALVE SIZE MAXIMUM SET PRESSURE

Inch Mm

½ – 2 15 –50 410 Bar / 6,090 PSI

3 80 315 Bar / 4,565 PSI

4 100 190 Bar / 2,770 PSI

5 125 130 Bar / 1,885 PSI

6 150 90 Bar / 1,350 PSI

8 200 60 bar/ 875 PSI Contact us for smaller or larger test units and

custom build solutions. 10 250 40 bar/ 580 PSI

http://www.valve-lapping.com/




Option 49. Spare Parts and Consumables set.

Set of spare parts and consumable items for 2 years normal use.

The package includes:

2 Shop air inlet filters.

2 Block / release needle valves.

4 Sets of high pressure seals for valves up to 10”.

1 Pressure switch..

Option 93. Vacuum Breather Valve Test Facility.

Complete clamping and test facility for pressure – vacuum (breather)

valves, vacuum breakers and other large (tank) safety valves in the

range 2”- 24”/ DN 50 - 600 mm. This combination of systems is designed

for low pressure gas and vacuum test procedures – 500 mmWc (20

InchWC) to +7 bar / 100 PSI. The clamping table comes with six manual

operated T-bolt type clamps. The clamping table is mounted over the

nozzle remover and can turned down from its locked storage position

against the wall, using the jib crane. The delivery includes dedicated

sealing plates (vulcolan) and a separate control panel to operate the test

systems.

Option 94. Optic 15 Flat Lapping machine.

The V-Tec OPTIC is a Flat lapping and Polishing machine for high precision

and fine finishing of the sealing faces of (safety) valve and components up

to a diameter of 240 mm. / 9,5”. The frame mounted ‘open face’ OPTIC is

built on rigid metal construction with a height adjustment and

waste tank. The machine incorporates a fully automatic Liquid Diamond

Dispensing System and process timer and adjustable speed knob.

The OPTIC flat lapping machines are used in valve repair shops for fine

finishing of all common PSV discs, seats or complete nozzles. Only optical flat lapping can be used for reaching the so

important required seat tightness of metal seated Safety valves, used in the oil- & gas industry. The V-Tec OPTIC lapping plate

and standard supplied consumables are specially selected for this purpose. The OPTIC can be used to reach a flatness

accuracy within 3 light bands. The OPTIC is specially designed and equipped for the use in valve repair, but for a long and

reliable working effect, it needs to be placed in a dedicated lapping room.




Option 95. Optical Flats and Monochromatic Light.

Optical flats are optical-grade, lapped and polished glass pieces which are extremely flat (about 25 nanometres). They are

used in combination with a monochromatic light to determine the flatness of the lapped valve seat or disc.

When the valve seat or disc and optical flat are placed under the

monochromatic light, the surface is illuminated and the light waves reflect

off both the bottom surface of the flat and the surface of the seat. The

reflected waves interfere, creating a pattern of interference fringes

(Newton's rings), visible as light and dark bands.

The spacing between the fringes is smaller where the gap is changing more

rapidly, indicating a departure from flatness in one of the two surfaces, in a

similar way to the contour lines on a map. A flat surface is indicated by a

pattern of straight, parallel fringes with equal spacing, while other patterns

indicate uneven surfaces. Two adjacent fringes indicate a difference in

elevation of one-half wavelength of the light used, so by counting the fringes differences in elevation of the surface can be

measured to millionths of an inch. The delivery includes a laminated poster with operating instructions and indicative

guidelines of levels of flatness.




Datasheet Test Unit VC25CC

Range ½ – 10” / DN15 – 250 mm.

Test Station Operation. Hydraulic operated, from Control Panel.

Gas / Air Test System. 300 bar / 4350 PSI.

Liquid Test System 390 bar / 5650 PSI

Clamping Interlock Pneumatic – without electrical instruments

System Accurate Regulator with two SS Needle Valves

Pressure Reading Pressure Gauge. 0 – 25 bar / 360 PSI cl 0.6

Pressure Gauge. 0 – 60 bar / 870 PSI cl 0.6



Pressure Gauge 0 – 600 bar / 8700 PSI cl 0.6

Bubble counter 0-50 bubbles per minute

Digital Pressure Measurement

(Option 48)

Pressure Transmitter. 0 – 100 bar / 1450 PSI 0.3% F.S.

Pressure Transmitter. 0 – 400 bar / 5800 PSI 0.3% F.S.

Pressure Transmitter. 0 – 600 bar / 8700 PSI 0.3% F.S

PSV Test software (Option 48) CRS

Hardware (Option 48) Laptop Computer, Windows 7 PRO

Test Procedures according to common test

standards.

Set Pressure Testing with Gas and Liquid

Seat tightness testing according to API 527

O’ring sealing plates RF connection (DIN/ANSI) up to maximum pressure level.

Universal sealing plate Vulcolan up to max 25 bar / 360 PSI

Clamping Force (maximum). 25 Metric tons.

Height under the Claws. 0- 130 mm / 0 – 5” .

Flange outline Diameter. Ø 80 mm – 460 mm. / 3 – 18”.

Clamping Table Diameter. Ø 330 mm. / 13”.

Clamping Table Material. Stainless Steel.

Cable length Test Station – Control Panel 3 m / 2.4 ft (NPT Connection at both ends)

Safety features (standard) Safety screen

Safety interlock embedded in the operating system

‘Kill’ switch (2-hand operation)

Flash light, connected to the high pressure test system(s)

Dimensions / weight 1.90 x 1.4 x 0.75 meter – 600 kg / 75 x 55 x 29.5 Inch – 1300 lbs.




GA Drawings Test Unit VC25CC




Datasheet Container CT20-1

Container 20 ft.

Type High cube, standard container.

Weight (equipped) (estimated) 6500 kg.

Dimensions external (l x w x h) 6058 x 2438 x 2996 mm.

Dimensions internal (l x w x h) 5898 x 2287 x 2698 mm.

Color Inside RAL 7035 (advise for different requirements)

Color Outside RAL 1023 (advise for different requirements)

Floor Diamond plated.

Doors At both sides – entrance workshop.

HVAC Unit 5.0 kW cooling / 5.8 kW heating. Max air flow 11.3 m3 / minute.

Jib Crane 500 kg (manual operation)

Compressor Station 270 l /min, 300 bar / 4350 PSI.

Required connections Electricity : 3 Phase 400 V, 50 Hz + ground + Neutral

Other available on request

Pneumatic installation 3 x workshop quick connect air connections at strategic positions in

container.

Electrical installation 4 x 230 V Electric sockets at strategic positions in container.

Lightning 5x fluorescent tube, IP 65.

Connection box (electricity) Left side of container.

Delivery Ready for use.

containerized psv workshop psv workshopoption 122. v-tec polir f6 psv lapping /grinding unit....

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