contents of riding mower section - toro · contents of riding mower section models 9300, ......
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CONTENTS OF RIDING MOWER SECTION
MODELS 9300, 9301
Models 9300 and 9301 are powered by a 4 cycle 6 H P gasoline engine. For engine servicing o r repair, contact your local Briggs and Stratton dealer or the Briggs and Stratton Corporation, Milwaukee, Wisconsin.
MODEL 9301 ILLUSTRATED
MODEL 9302 Model 9302 is powered by a 4 cycle 7 H P gaso- line engine. For engine servicing or repair, contact your local Briggs and Stratton dealer or the Briggs and Stratton Corporation, Mil- waukee, Wisconsin.
MODEL 9302E Model 93023 is powered by a 4 cycle 7 HP gas- oline engine. For engine servicing or repair, contact your local Tecumseh dealer or the Lauson-Power Products Division, Grafton, Wisconsin.
MODEL 9303E
MODEL 9600
MODEL 9601 Model 9601 is powered by a 4 cycle 5 HP gas- oline engine. For engine servicing or repair, contact your local Briggs and Stratton dealer o r the Briggs and Stratton Corporation, Mil- waukee, Wisconsin.
11-ii SERVICE BULLETIN REFERENCES REVISED 1977
CONTENTS OF RIDING MOWER SECTION
MODELS
Models 9328, 93283, 9328ES, 9368, 9368E and 9368ES compact riders are propelled by a geared transmission with three forward speeds and reverse. Maximum speed in first gear is: 2.6 MPH, second gear 4.0 MPH, third gear 5.9 MPH and reverse gear 2.6 MPH.
The 32 o r 36 inch floating pan may be adjusted to 5 different cutting positions between 1-3/8 inches and 2-7/8 inches. The front wheels a re semi-pneumatic while the rear tires are fully pneumatic and maintain 16-18 pounds air pressure.
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TABLE OF
CHAPTER I MODEL 9300 ONLY
THEORY OF OPERATION ADJUSTMENTS
P a n Tilt Blade Brake Adjustment Speed Selector Lever Brake Adjustment Steering Wheel Alignment
TIRES AND WHEELS TO REMOVE OR CHANGE
B E L T STEERING PROBLEMS
Steer ing Gear Disassembly Reassembly
MOWER PAN REMOVAL DRIVE CHAINS DRIVE BRACKET DRIVE ROLLER
REPLACEMENT INTERMEDIATE DRIVE SHAFT
REPLACEMENT DIFFERENTIAL BLADE ENGINE
CHAPTER II MODELS 9301. 9302. 9302E. 9303E. 9600. 9601 ONLY
SECTION 1
TROUBLESHOOTING STEERING MOWERPANANDBLADE DRIVE PROBLEMS FUEL PROBLEMS IGNITION PROBLEMS LUBRICATION
SPECIFICATIONS BOLT AND NUT TORQUES ENGINE
SPECIFICATIONS TIRE SPECIFICATIONS BATTERY SPECIFICATIONS
SECTION 2
HOW TO REPAIR AND R E P L A C E . .
STEERING STEERING DISASSEMBLY SPINDLE AND/OR KING PIN
REMOVAL
11-1 11-2 11-2 11-3 11-3 11-4 11-4 11-5
11-6 11-8 11-9 11-10 11-11 11-11 11-12
11-12
11-14 11-15 11-16 11-16
11-17 11-17 11-17 11-18 11-19 11-20
11-21 11-21
11-21 11-22 11-22
11-23 11-23 11-25
11-25
CONTENTS
FRONT AXLE REMOVAL STEERING CASTING
REMOVAL STEERING CASTING
DISASSEMBLY STEERING WHEEL
ALIGNMENT
SECTION 3
ADJUSTMENTS POWER FOR DRIVING THE
MOWER BLADE MOWER PAN DISASSEMBLY FRONT BELT REMOVAL REAR BELT REMOVAL IDLER ARM REMOVAL PAN REMOVAL FRONT BELT REMOVAL BLADE BRAKE ADJUSTMENT PAN TILT ADJUSTMENT
26" AND 30" MODELS
SECTION 4
THEORY OF OPERATION INTRODUCTION POWER FOR DRIVING THE
WHEELS PRIMARY DRIVE SERVICING DISC COMPRESSION SPRING
REMOVAL RUBBER DRIVE ROLLER
SERVICE
MENTS DRIVE ASSEMBLY ADJUST-
DRIVE ROLLER TRAVEL HORIZONTAL
VERTICAL
SPRING TENSIONS SECONDARY DRIVE
SERVICING INTERMEDIATE DRIVESHAFT
REPLACEMENT CHAIN ADJUSTMENT ON
PRIMARY AND FINAL DRIVE ONLY
DRIVE ROLLER ADJUSTMENT
DRIVE ROLLER ADJUSTMENT
WHEEL 'BRAKE
FINAL DRIVE DISASSEMBLY DIFFERENTIAL REMOVAL
ADJUSTMENT
11-25
11-25
11-25
11-26
11-27
11-27 11-29 11-29 11-29 11-29 11-29 11-29 11-30
11-31
11-32 11-32
11-32 11-38
10-38
11-38
11-39
11-39
11-40
11-43
11-46
11-46
11-46
11-46 11-48 11-48
11-iv SERVICE BULLETIN REFERENCES REVISED 1977
TABLE OF CONTENTS cont
DIFFERENTIAL DISASSEMBLY 11-48
ENGINE REMOVAL 11-49 DRIVE DISC REMOVAL 11-49 DRIVE PULLEY REMOVAL 11-49
SECTION 5
ELECTRICAL SERVICING 11-50 INSTALLING NEW DIODES 11-51 INSTALLING REPLACEMENT
FUSE 11-51
SECT ION 6
PREVENTIVE MAINTE- NANCE
CRANKCASE OIL BLADECARE LUBRICATION TIRES BATTERY DIFFERENTIAL FRICTION DRIVE BLADE BLADE REMOVAL BENTBLADE
11-52 11-52 11-52 11-52 11-52 11-52 11-52 11-53 11-53 11-53 11-54
CHAPTER 111 MODELS 9500. 9501 ONLY
BLADE HOUSING AND BLADE DRIVE PROBLEMS FUELTROUBLE SPARK PLUG TROUBLE
SECTION 6
FRONT END STEERING SPINDLE & STEERING ARM
REMOVAL FRONTAXLE REMOVAL STEERING CASTING &
STEERING SHAFT REMOVAL STEERING WHEEL
ALIGNMENT
SECTION 7
BLADE DRIVE AND BLADE HOUSING ASSEMBLY
BELT REPLACEMENT F R O N T B E L T R E A R B E L T BLADE HOUSING REMOVAL BLADE PULLEY SPINDLE TO
BEARING REMOVAL BLADE HOUSING
HEIGHT (CUTTING) ADJUSTMENT
SECTION 1 SECT ION 8
INTRODUCTION 11-55
SECTION 2
SPECIFICATIONS 11-56 ENGINE 11-56 TIRE 11-56
SECTION 3
LUBRICATION 11-56 SPECIFICATIONS 11-56
SECTION 4
HARDWARE TORQUES 11-57
SECTION 5
TROUBLESHOOTING 11-58 STEERING 11-58
TRANSMISSION TRANSMISSION DRIVE B E L T TRANSMISSION B E L T
IDLER ADJUSTMENT TRANSMISSION PULLEY
REPAIR OR REPLACEMENT INTERMEDIATE SPINDLE &
PULLEY ASSEMBLY REAR BLADE DRIVE
BELT PULLEY IDLER & BRAKE ASSEMBLY
BLADE BRAKE ADJUSTMENT BLADE CLUTCH
IDLER ADJUSTMENT THROTTLE CONTROL
ADJUSTMENT ENGINE REMOVAL TRANSMISSION DISASSEMBLY SHIFT HANDLE REMOVAL TRANSMISSION GEARBOX
SERVICE BULLETIN REFERENCES REVISED 1977
11-58 11-59 11-60 11-60
11-62 11-62
11-62 11-62
11-62
11-64
11-66 11-67 11-67 11-67 11-67
11-67
11-67
11-70 11-70
11-70
11-70
11-70
11-71 11-71
11-71
11-71 11-71 11-74 11-74 11-74
. 11-v
TABLE OF CONTENTS cont.
SECTION 9 SECT ION 6
WHEEL BRAKE 11-75 BRAKE ADJUSTMENT. 11-75
STEERING. STEERING DISASSEMBLY
SECTION 7 SECTION 10
DIFFERENTIAL. 11-76 REMOVING DIFFERENTIAL
DRIVE SPROCKET 11-76 DIFFERENTIAL REPAIR. 11-76 LUBRICATING DIFFERENTIAL 11-76 DRIVE CHAIN TENSION 11-79 REAR WHEEL BEARING &
AXLE LUBRICATION 11-79
CHAPTER IV MODELS 9328, 9328E, 9328ES, 9368, 9368E, 9368ES ONLY
BLADE DRIVE & BLADE HOUSING ASSY.
BELT REPLACEMENT Pr imary Blade Dr ive Belt Final Blade Drive Belt
Replacement Transmission Drive Belt
Replacement CUTTING HEIGHT ADJUSTMENT LUBRICATION O F BLADE
SHAFT' HOUSING ASSY. BLADE SERVICING
SECTION 8 SECTION 1
INTRODUCTION.. 11-80
SECTION 2
SPECIFICATIONS, 11-81
SECTION 3
LUBRICATION
SECT ION 4
HARDWARE TORQUES
SECTION 5
TROUBLESHOOTING.
BLADE HOUSING AND BLADE DRIVE PROBLEMS. FUEL TROUBLE SPARK PLUG TROUBLE
STEERING.
11-81
11-82
11-83 11-83 11-83 11-84 11-85 11-85
TRANSMISSION TRANSMISSION REPAIR OR
REPLACEMENT TRANSMISSION LUBRICATION MOWER ,BRAKE PARKING BRAKE CLUTCH,.
SECTION 9
DIFFERENTIAL. . DIFFERENTIAL REPAIR OR
REPLACEMENT.. DIFFERENTIAL LUBRICATION DRIVE CHAIN ADJUSTMENT DRIVE CHAIN REPLACEMENT. THROTTLE CONTROL
ADJUSTMENT
SECTION 10 WIRING DIAGRAMS.
CHAPTER V
STORAGE PROCEDURE.
11-87 11-87
11-89 11-89 11-89
11-90
11-90 11-90
11-91 11-91
11-93
11-93 11-93 11-93 11-93 11-93
11-95
11-95 11-95 11-95 11-95
11-95
11-96
11-98
l l -v i SERVICE BULLETIN REFERENCES REVISED 1977