riding mower

60
Owner's Manual JCRRFTSMRN°J 25.0 HP ELECTRIC START 48" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.272262 • Safety Assembly • Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equip- ment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am- 5 pm, Mort- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman

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Page 1: Riding Mower

Owner's Manual

JCRRFTSMRN°J25.0 HPELECTRIC START48" MOWERAUTOMATICLAWN TRACTOR

Model No.917.272262

• Safety

• Assembly

• Operation• Maintenance

• Repair Parts

CAUTION:Read and follow all

Safety Rules and Instructionsbefore operating this equip-ment.

For answers to your questionsabout this product, Call:

1-800-659-5917Sears Craftsman Help Line5 am- 5 pm, Mort- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179Visit our Craftsman website: www.sears.com/craftsman

Page 2: Riding Mower

Warranty ............................................... 2Safety Rules ......................................... 3Product Specifications .......................... 6Assembly .............................................. 8Operation ............................................ 12Maintenance Schedule ...................... 18

Maintenance ....................................... 18Service and Adjustments .................... 23Storage ............................................... 29Troubleshooting ................................. 30Repair Parts ........................................ 34Parts Ordaring ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment ismaintained, lubricated and tuned up according to the instructions in the owner'smanual, Sears will repair or replace, free of charge, any parts found to be defective inmatedal or workmanship. Warranty service is available free of charge by returningyour Craftsman dding equipment to your nearest Sears Service Center. In-homewarranty service is available but a tdp charge will apply. This warranty applies onlywhile this product is in the United States.

This Warranty does not cover:.• Expendable items which become worn dudng normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the ddlng equipment, impactingob ects that bend the frame or crankshaft, or over speeding the engine.

• Repa rs necessary because of operator negligence, including but not limited to,electdcal and mechanical damage caused by improper storage, failure to use theproper grade and amount of engine oil, failure to keep the deck clear of flammabledebds, or the failure to maintain the equipment according to the instructionscontained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within thirty (30) days of itspurchase date.

• Riding equipment used for commercial or rental purposes. A product is =used forcommercial purpose" it is used for any purpose other than single family householddwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BA'R'ERY

For ninety (90) days from date of purchase, if any battery included with this ddingequipment proves defective in matedal or workmanship end our testing determinesthe battery willnot hold a charge, Sears will replace the battery at no charge. War-ranty service is available free of charge by retuming your Craftsman dding equipmentto your nearest Sears Service Center. In-home warranty service Is available but a tdpcharge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal dghts, and you may also have other dghtswhich may vary from state to state.

Sears, Roebuck and Co., D/617 WA, Hoffman Estates, IL 60179

Page 3: Riding Mower

IMPORTANT: This cutting machine is capable of amputating hands and feet andthrowing objects. Failure to observe the following safety instructions could result inserious injury or death.I. GENERAL OPERATION

• Read, understand, and follow allinstructions in the manual and on themachine before starting.

• Only allow responsible adults, who arefamiliar with the instructions,to operatethe machine.

• Clear the area of objectssuch as rooks,toys, wire, etc., which couldbe pickedup and thrown by the blade.

• Be sure the area is clear of other peoplebefore mowing. Stop machine if anyoneentersthe area.

• Never carry passengers.• Do not mow in reverse unless absolutely

necessary. Always look down andbehind before and while backing.

• Be aware of the mower dischargedirection and do not point it at anyone.Do not operate the mower withouteitherthe entire grass catcher or the guard inplace.

• Slow down before tuming.• Never leave a running machine

unattended. Always fum off blades, setparking brake, stop engine, and removekeys before dismounting.

• Turn off blades when net mowing.• Stop engine before removing grass

catcher or uncloggingchute.• Mow only in daylight or good artificial

light.• Do not operate the machine while under

the influenceof alcohol or drugs.• Watch for traffic when operating near or

crossing roadways.• Use extra care when loading or unload-

ingthe machine into a trailer or truck.• Data indicatesthat operators, age 60

years and above, are involvedin a largepementage of ridingmower-relatedinjudas. These operators shouldevaluate their abilityto operate the ridingmower safely enough to protectthem-selves and othersfrom serious injury.

• Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts end bum. Donot allow the mower deck to plow leavesor other debriswhich can cause build-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool beforestorage. 3

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents,which can re-suit in severe injury or death. All slopesrequireextra caution. If you cannotbeck upthe slope or if you feel uneasy on it, do notmow it.DO:

• Mow up end down slopes, not across.• Remove obstaclessuch as rocks, tree

limbs,etc.Watch for holes, ruts,or bumps. Uneventerrain could overturnthe machine. Tallgrass can hide obstacles.Use slow speed. Choose a low gear sothat youwillnot have to stop orshiftwhile on the slope.Followthe manufacturer's rscommenda.tions for wheel weights or counter-weights to improve stability.Use extra care with grasscatchersorother attachments. These can changethe stabirdyof the machine.Keep all movement on the slopes slowand gradual. Do not make suddenchanges in speed or direction.Avoidstarting or stopping on a slope. Iftires lose traction, disengage the bladesand pmcaed slowly straightdown theslope.

DO NOT:

• Do not fum on slopes unlessnecessary,and then, turn slowlyand graduallydownhill, if possible.

• Do notmow near drop-offs,ditches,orembankments. The mower couldsuddenlyturn over if a wheal is over theedge of a cliffor ditch,or If an edgecaves in.

• Do notmow on wet grass. Reduosdtraction could cause sliding.

• Do not try to stabilizethe machine byputting your foot on the ground.

• Do netuse grass catcher on steepslopes.

Page 4: Riding Mower

IlL CHILDREN

Tragic accidentscan occur if the operatoris not alert to the presenca of children.Children are often attracted to themachine and the mowing activity. Neverassume that children wiif remain whereyou last saw them.• Keep children out of the mowing area

and under the watchful care of anotherresponsible adult.

• Be alert and turn machine off if childrenenter the area.

• Before and when backing, look behindand down for small children.

• Never carry children. They may fall offand be seriously injured or interferewith safe machine operation.

• Never allow children to operate themachine.

• Use extra care when approaching blindcomers, shrubs, trees, or other objectsthat may obscure vision.

IV. SERVICE

• Use extra care in handling gasolineand other fuels. They are flammableand vapors are explosive.- Usa only an approved container.- Never remove gas cap or add fuelwith the engine running. Allowengine to cool before refueling. Donot smoke.

- Never refuel the machine indoors.- Never store the machine or fuelcontainer inside where there is anopen flame, such as a water heater.

• Never run a machine inside a closedarea.

• Keep nuts and bolts, especially bladeattachment bolts, tight and keepequipment in good condition.

• Never tamper with safety devices.Check their proper operation regularly.

• Keep machine free of grass, leaves, orother debds build-up. Clean oil or fuelspillage. Allow machine to cool beforestoring.

• Stop and inspect the equipment it youstdke an object. Repair, if necessary,before restarting.

• Never make adjustments or repairswith the engine running.

• Grass catcher components are subjectto wear, damage, and deterioration,which could expose moving parts orallow objects to be thrown. Frequentlycheck components and replace withmanufacturer's recommended parts,when necessary.

• Mower blades are sharp and can cut.Wrap the blade(s) or wear gloves, anduse extra caution when servicingthem.

• Check brake operation frequently.Adjust and service as required.

• Be sure the area is clear of otherpeople before mowing. Stop machine ifanyone enters the area.

• Never carry passengers or childreneven with the blades off.

• Do not mow in reverse unless abso-lutely necessary. Always look downand behind before and while backing.

• Never carry children. They may fall offand be seriously injured or interferewith safe machine operation.

• Keep children out of the mowing areaand under the watchful care of anotherresponsible adult.

• Be alert and turn machine off if childrenenter the area.

• Before and when backing, look behindand down for small children.

• Mow up and down slopes (15° Max),not across.

• Remove obstacles such as rocks, treelimbs, etc.

• Watch for holes, ruts, or bumps.Uneven terrain could overturn themachine. Tall grass can hide obstacles.

Page 5: Riding Mower

• Use slow speed. Choose a low gear sothat you willnot have to stopor shiftwhile on the slope.

• Avoid startingor stopping on a slope. Iftires lose traction, disengage theblades and proceed slowly straightdown the slope.

• If machine stops while going uphill,disengage blades, shift into reverseand back down slowly.

• Do not turn on slopes unless neces-sary, and then, turn slowly and gradu-ally downhill, if possible.

_!l=Look for this symbol to point outimportantsafety precautions. It meansCAUTIONI!! BECOMEALERTlil YOURSAFETY IS INVOLVED.

_,CAUTION: In order to preventaccidental starting when setting up,transporting, adjusting or making repairs,always disconnect spark plug wire andplace wire where it cannot contact sparkplug.

_CAUTION: Do not coast down a hill inneutral, you may lose control of thetractor.

_CAUTION: Tow only the attachmentsthat are recommended by and complywith specifications of the manufacturer ofyour tractor. Use common sense whentowing. Operate only at the lowestpossible speed when on a slope. Tooheavy of a load, while on a slope, isdangerous. Tires can lose traction withthe ground and cause you to lose controlof your tractor.

_WARNING: Engine exhaust, soma ofits constituents, and certain vehiclecomponents contain or emit chemicalsknown to the State of California to causecancer and birth defects or other repro-ductive harm.

_IbWARNING: Battery posts, terminalsand related accessories contain lead andlead compounds, chemicals known to theState of California to cause cancer andbirth defects or other reproductive harm.Wash hands after handitng.

Page 6: Riding Mower

PRODUCTSPECIFICATIONS;ASOLINE 3.5GALLONS;APACITY UNLEADED_NDTYPE: REGULAR

:_ILTYPE SAE 30(ABOVE 32°F)

I_API-SF-SJ): SAE 5W-30(BELOW 32°F)

OILCAPACITY: W/FILTER: 4.0 PINTSW/ORLTER: 3.75 PINTS

SPARKPLUG: CHAMPION RC12YCSAP: .040")

GROUND SPEED FORWARD: 0-5.5(MPH): REVERSE: 0-2.4TIRE PRESSURE: FRONT: 14PSI

REAR: 10 PSI

CHARGINGSYSTEM: 16 AMPS @3600 RPM

BATTERY: AMP/HR: 30MIN. CCA: 240CASE SIZE: Ul R

BLADE BOLT 45-55 FT. LBS.TORQUE:

CONGRATULATIONS on your purchaseof a new tractor. It has been designed,engineered and manufactured to give youthe best possible dependability andperformance.Should you experience any problem youcannot easily remedy/,please contact aSears or other qualifrsd service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. Theinstructionswill enable you to assembleand maintain your tractor properly. .Always observe the SAFETY RULES.

REPAIR AGREEMENT

A Repair Agreement is available on thisproduct. Contact your nearest Searsstore for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.• Follow a regular schedule in maintain-

ing, caring for and using your tractor.• Follow the instructions under =Mainte-

nance" and =Storage" sections of thisowner's manual.

A, WARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near anyunimproved forest-covered, brush.covered or grass-covered land unless theengine's exhaust system is equipped witha spark arrester meeting applicable localor state laws (if any). If e spark arrester isused, it should be maintained in effectiveworking order by the operator.In the state of California the above isrequired by law (Section 4442 of theCalifomia Public Resources Code).Other states may have similar laws.Federal laws apply on federal lands. Aspark arrester for the muffler is availablethrough your nearest Sears servicecenter (See REPAIR PARTS sectionofthis manual).

Page 7: Riding Mower

Steering Wheel

SteeringWheel Insert Steering Sleeve

Seat

(1) w_

17/32x 1-3/16x 12Gauge

_(1) Knob

MowerRetainer Springs

)

(2) Retainer Springs (single loop)

(2)Flanged j_O

(1)FrontPlate _"

(4) Adjusting Bar Gauge Wheels

_ (4)Retainer Springs _,---_ I

_ _ ); __(double loop) (4) Clevis Pins w

(4)gc ;ut'_/(4)Wheels (4)Washers _."_"/_/ _-J'(4) ShoulderBo'_"

3/8 x 3/4 x 14 Ga:'_=, _

I m Nose Roller '_1I _0) Nose Rotler

Nose Rolle_ _(2(2) Hex Bolts(2) Locknuts =;/tR tRv 1 ) Washer

.... "..... 17/32 x 7/8 x 16 GaY5/16-18

Video Cassette Keys

_ (2) Keys

(;JrOFlluDrlai_j:ube

Slope Sheet

Page 8: Riding Mower

Yournewtractorhas been assembled at the factory with exception of those parts leftunassembled for shipping purposes. To ensure Safe and proper operation of yourtractor all parts and hardware you assemble must be tightened securely. Use thecorrect tools as necessary to insure proper tightness. Review the video cassette beforeyou begin.

TOOLS REQUIRED FOR ASSEMBLYA socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.(1) 9/16" wrench (1) 3/4" Socket w/(1) 1/2= wrench ddve ratchet(1) Utility knife (1) Pliers(1) "[]re pressure gauge

When right or left hand is mentioned inthis manual, it means, from your point ofview, when you are in the operatingposition (seated behind the steedngwheel).TO REMOVE TRACTOR FROMCARTON

UNPACK CARTON

1, Remove all accessible loose partsand parts cartons from carton.

2. Cut, from top to bottom, along lines onell four comers of carton, and laypanels flat.

3. Remove mower and packing materi-als.

4, Check for any additional loose partsor cartons and remove.

BEFORE REMOVING TRACTORFROM SKID

ATrACH STEERING WHEEL

1. Remove hax nut and large flat washerfrom steedng shaft.

2. Positionfront wheels of the tractor sothey are pointing straight forward.

3. Slide the steering sleeve over thesteering shaft.

4. Position steering wheel so cross barsare horizontal (left to right) and slideonto steering wheel adapter.

5, Secure steedng wheel to steeringshaft with hex nut and large flatwasher previously removed. Tightensecurely.

6. Snap steering wheel insert into centerof steering wheel.

7. Remove protective materials fromtractor hood and grill.

IMPORTANT: Check for end remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.

_ _...__.._SteedngwheelIr ort

II i.l<.

Stesdng (tJ _J )Wheel_

StsedngWheel _._Adapter/ _1_

Steering Shaft _ #" ~'_'-_-'_._'.",,

• /!__ (_'1[_ji: i ill

Sleeve---------'7_,,,._='_:_,v J ,'J 1.../ I IH

HOW TO SET UP YOUR TRACTORCHECK BA'I'rERY

1. Lift hood to raised position.NOTE: If this battery is put into serviceafter month and year indicated on label(label located between terminals) chargebattery for minimum of one hour at 6-10amps. (See "BA'I-I'ERY" in Maintenancesection of this manual for charginginstructions),

--._;.-]....- ----:,

INSTALL SEAT

Adjust seat before tightening adjustmentknob.1, Remove adjustment knob and flat

washer securing seat to cardboardpacking and set aside for assembly ofseat to tractor.

2. Pivot seat upward and remove fromthe cardboard packing. Remove thecardboard packing and discard.

3. Place seat on seat pan so head ofshoulder bolt is positioned over large

8 slotted hole in pan.

Page 9: Riding Mower

4. Pushdownonseattoengageshoulderboltinslotandpullseattowardsrearoftractor.

5. Pivotseatandpanforwardandassembleadjustmentknobandflatwasherloosely.Donottighten.

6. Lowerseatinto operating position andsit in seat.

7. Slide seat until a comfortable positionis reached which allows you to pressclutcWorake pedal all the way down.

8. Get off seat withoutmoving itsadjusted position.

8. Raise seat and tighten adjustmentknob securely.

ShoulderBolt

Flat

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.

TO ROLLTRACTOR OFF SKID (SeeOperation section for location andfunction of controls)1. Press lift lever plunger and raise

attachment lift lever to its highestposition.

2. Release parking brake by depressingbrake pedal.

3. Place freewheel control in freewheel-ing positionto disengage transmis-sion (See '1"O TRANSPORT' in theOperation section of this manual).

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)

WARNING: Before starting, read,understand and follow all instructions inthe Operation section of this manual. Besure tractor is in a well-ventilated area. Besure the area in front of tractor is clear ofother people and objects.

1. Be sure all the above assembly stepshave been completed.

2. Check engine oil level and fill fueltank with gasoline.

3. Place freewheel control in 'lransmis-sion engaged" position.

4. Sit on seat in operating position,depress brake pedal and set theparking brake.

5. Press lift lever plunger and raiseattachment lift lever to its highestposition.

6. Start the engine. After engine hasstarted, move throttle control to idleposition.

7. Release parking brake.8. Slowly depress forward drive pedal

and ddve tractor offskid.9. Apply brake to stop tractor and set

parking brake.10.Turn ignitionkey to "OFF" position.Continue with the instructionsthat follow.

ASSEMBLE GAUGE WHEELS TOMOWER DECK

The gauge wheels are designed to keepthe mower deck in proper position whenoperating mower. Be sure they arepropedy adjusted to ensure optimummower performance.1. Slide gauge wheel bar down into

bracket channel, Be sure that gaugewheel bar aligning holes are on top.Assemble gauge wheels as shownusing shoulder bolts. 3/8 washers and3/8-16 center Iocknutsand tightensecurely.

2. For ease of mower to tractor assem-bly, raise gauge wheels to highestposition and retain with clevis pinsand spdng retainers.

NOTE: Adjust gauge wheels beforeoperating mower. See "TO ADJUSTGAUGE WHEELS" inthe Operationsection of this manual.

RetainerSpring__ / F/._C

ou,°orGauge _' I<T_ I'1Wheel_ I /3/8-16 Center

3/8 Washer-/" v _ Locknut

Page 10: Riding Mower

TOATTACHNOSEROLLER1. Positionbrackets,17/32x7/8x 16

gaugewashers,and nose rollerbetween deck mounting brackets asshown. Be sure to position bracketson correct side, as shown.

2. Install hax bolls and lock nuts asshown. Tighten hardware securely.

NOTE: Be sure bracket tabs are posi-tioned in tab holes in deck brackets.

Nose Roller

_\ Lock

Nut • "B"Bracket

INSTALL MOWER AND DRIVE BELTBesure tractorison level surface andmowersuspensionarms are raised withattachmentliftcontrol.Engageparkingbrake.1. Cut and remove ties securing anti-

sway bar and bells. Swing anti-swaybar to [eft side of mower deck.

2. Slide mower under tractor withdeflector shield to right side of tractor.

IMPORTANT: Check bell for properrouting in all mower pulley grooves.3. If equipped, turn height adjustment

knob counterclockwise until it stops.4. Lower mower linkage with attachment

lift control.5. Be sure bell tension rod is in disen-

gaged position.

Be_tTension Rod

Chassis Bracket

GaugeWheet

Double LoopRetainer Spring,

Anti-Swa_

USEPLIERSFOR I

RETAINERSPR[NGS Suspension Arms

I/_L_p Double Loop RetainerSpring (Outward

Up pointing deck pins)

6. Install bell into electric clutch pulleygroove.

7. Place the suspension arms onoutward pointing deck pins. Retainwith double loop retainer spring withloops up as shown.

8. Install front plate assembly to tractorsuspension brackets and retain withsingle loop retainer springs as shown.

9. Position front plate assembly betweenfront mower brackets. Raise deck andplate assembly to align holes andinsert flanged pins. Secure pins withdouble loop retainer springs betweenthe plate assembly and mowerbrackets.

NOTE: To assist in locating hole inflanged pin, the hole in pin is inlina withnotch on head of pin. If necessary, moveside-to-side to give space between plateand mower brackets.IMPORTANT: Check belt for properrouting in all mower pulley grooves.10.Engage bell tension rod by pushing

rod into lockingbracket._kCAUTION: Bell tension rod is springloaded. Have a tight grip on rodandengage slowly.11 .Connect anti-sway bar to chassis

bracket under left footrest and retainwith double loop retainer spring.

12.If equipped, turn height adjustmentknob clockwise to remove slack frommower suspension.

13.Raise deck to highest position.14.Adjust gauge wheels before operating

mower as shown in the Operationsection of this manual.

Electdc Clutch

Pulley\ Front Suspention BracketsFront Front Plate AssemblyMower \ _Double LoopBracket Retainer Springs

SingleLoopRetainerSprings

10Sheild

Page 11: Riding Mower

CHECKTIRE PRESSURE

The tires on your tractor were ovednflatedat the factory for shipping purposes.Correct tire pressure is important for hastcutting performance.• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" sectionof this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housingshould be propedy leveled. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

CHECK FOR PROPER POSITION OFALL BELTS

See the figures that are shown forreplacing motion and mower blade ddvebelts in the Service and Adjustmentssectionof this manual. Verifythat thebelts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate yourtractor, check to see that the brake ispropedy adjusted. See TO ADJUSTBRAKE" in the Service and Adjustmentssection of this manual.

_CHECKLIST

BEFORE YOU OPERATE AND ENJOYYOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BESTPERFORMANCE AND SATISFACTIONFROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWINGCHECKLIST:

4' All assembly instructionshave beencompleted.

•/ No remaining loose parts in carton.4' Battery is propody prepared and

charged. (Minimum 1 hour at 6 amps)./ Seat is adjusted comfortably and

tightened securely./ All tires are propodyinflated. (For

shipping purposes, the tires wereovednflated at the factory).

,/Be sure mower deck is propedy leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be propady inflatedfor leveling).

•/ Check mower and drive belts. Be surethey are routed propedy around pulleysand inside all belt keepers.

J Check widng. See that all connectionsare still secure and wires are propodyclamped.

,/"Before driving tractor, be sure free-wheel control is in drive position.

WHILE LEARNING HOW TO USE YOURTRACTOR, PAY EXTRA A'l-rENTION TOTHE FOLLOWING IMPORTANT ITEMS:,/Engine oil is at proper level.,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.4" Become familiar wRh all controls - their

location and function. Operate thembefore you start the engine.

/ Be sure brake system is in safeoperating condRion.

4" It is important to purge the transmissionbefore operating your tractor for the firsttime. Follow proper starting andtransmission purging instructions (See"TO START ENGINE" and "PURGETRANSMISSION" in the Operationsection of this manual).

11

Page 12: Riding Mower

Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththeproduct.Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOWWARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMPLIGHT

FUEL CHOKE MOWERHEIGHT PARKING BRAKE UNLOCKEDLACKED

!

MOWERLI_

r_'l R N H LATfACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

IGNITION

KEEP AREA CLEAR SLOPE HAZARDSATTACHMENT

CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAYFREE WHEEL

(AUtomatlcModelsonly)

12

Page 13: Riding Mower

KNOWYOURTRACTORREADTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOURTRACTORComparetheillustrationswithyourtractortofamiliadzeyourselfwiththelocationsofvariouscontrolsandadjustments.Savethismanualforfuturereference.

Throttle

Ammeter

Hourmeter Light Switch position

Ignition Attachment Clutch SwitchSwitch

DrivePedal

Lever PlungerAttachment Lift Lever

.Reverse Drive Pedal

Choke . . Adjustment

Freewheel Brake

3ontrol Lever

Our tractors conform to the safety standards of the AmericanNational Standards Institute.

ATTACHMENT CLUTCH SWITCH: Usedto engage the mower blades, or otherattachments mounted to your tractor.LIGHT SWITCH: Turnsthe headlights onand off.THROTTLE CONTROL - Used to controlengine speed.CHOKE CONTROL - Used when startinga cold engine.BRAKE PEDAL: Used for braking thetractor and starting the engine.FREEWHEEL CONTROL: Disengagestransmission for pushing or slowly towingthe tractor withthe engine off.ATTACHMENT LIFT LEVER: Used toraise, lower and adjust the mower deckor other attachments mounted to yourtractor.

LIFT LEVER PLUNGER: Used to releaseattachment lift lever when changing itsposition.IGNITION SWITCH: Used for startingandstopping the engine.AMMETER: indicates battery charging (+)or discharging (-).PARKING BRAKE: Locksclutch/brakeinto the brake position.FORWARD DRIVE PEDAL - Used forforward movement of tractor.REVERSE DRIVE PEDAL- Used forreverse movement of tractor.CRUISE CONTROL LEVER - Used to setforward movement of tractor at desiredspeed without holding the forward drivepedal.HOURMETER - indicates hours ofoperation.

13

Page 14: Riding Mower

Theoperationofany tractor can result in foreign objects thrown into theeyes which con result in severe eye damage• Always wear safety glassesor eye shields while operating your tractor or performng any adjustmentsor repairs. We recommend a wide vision safety mask over spectacles, orstandard safety glasses.

HOWTO USEYOURTRACTORTO SET PARKING BRAKEYour tractor is equipped with an operatorpresence sensing switch. When engineis running,any attempt by the operator toleave the seat without firstsetting theparking brake will shut off the engine.1. Depress brake pedal into full=BRAKE"

position and hold.2. Place parking brake lever in =EN-

GAGED positionand releasepressure from brake pedal. Pedalshould remain in =BRAKE"position.Make sure parking brake will holdtractor secure.

AttachmentOutchPush-Into SwitchPullOutTo

"Disengaged_._ngag_Forward _-I _

Choke DrfvePedal (_'_._. )

ThrottIe'_,_<_'_,_,) _Contro,_ (PF,_ L_L_

Positio ReverseDrive

°

• Disengage ..Position Position Position Lever

STOPPINGMOWER BLADES -• To stop mower blades,move attach-

ment clutch switch to =DISENGAGED"position.

GROUND DRIVE -• To stop ground ddve, depress brake

pedal into full =BRAKE" position.IMPORTANT: Forward and reverse ddvepedals return to neutral positionwhen notdepressed.ENGINE -• Move throttle control to slow position.NOTE: Failure to move throttle control toslow position and allowing engine to idlebefore stopping may cause engine to=backfire".• Turn ignitionkey to =OFF" position and

remove key. Always remove key whenleaving tractor to prevent unauthodzeduse.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignitionswitchin any positionother than "OFF" willcause the battery to be discharged,Ndead).

OTE: Under certain conditionswhentractor is standing idle with the enginerunning, hot engine exhaust gases maycouse=browning " of grass. To eliminatethis possibility, always stop engine when_topping tractor on grass areas.

CAUTION: Always stop tractorcompletely, as described above, beforeleawng the operator's position; to emptygrass catcher, etc.THRO'rrLE CONTROLAlways operate engine at full throttle.• Operating engine at less than full

throttle reduces the battery chargingrate.

• Full throttle offers the best bagging andmower performance.

TO USE CHOKE CONTROLUse choke controlwhenever you arestarting a cold engine. Do not use to starta warm engine.• To engage choke control, pull knob out.

Slowly push knob in to disengage.TO MOVE FORWARD ANDBACKWARDThe direction and speed of movement iscontrolled by the forward and reverseddve pedals.1. Start tractor and release parking

brake.2. Slowly depress forward or reverse

drive pedal to begin movement.Ground speed increases the furtherdown the pedal is depressed.

TO USE CRUISE CONTROLThe cruise control feature con be used forforward travel only.1. With forward ddve pedal depressed to

desired speed, move cruise controllever forward to =SET" positionandholdwhile lifting your foot off thepedal, then release the cruise controllever.

To disengage the cruise control, pull thelever backward to "OFF" position,or fullydepress the brake pedal.TO ADJUST MOWER CU'I'FING HEIGHTThe position of the attachment lift leverdetermines the cutting height,• Grasp lift lever.

Press plunger with thumb and move14' laver to desired position,

Page 15: Riding Mower

The cutting height range is approxi-mately 1-1/2 to 4". The heights aremeasured from the ground to the bladetip withthe engine not running. Theseheights are approximate and may varydepending upon soil conditions, height ofgrass andtypes of grass being mowed.• The average lawn should be cut to

approximately 2-1/2 inches during thecool season and to over 3 inchesduring hot months. For healthier andbetter looking lawns, mow often andafter moderate growth.

• For best cutting performance, grassover 6 inches in height should bemowed twice. Make the firstcutrelatively high; the second to desiredheight.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjustedwhen they are slightlyoff the groundwhen mower is at the desired cuttingheight in operating position. Gaugewheels then keep the deck in properpositionto help prevent scalping in mostterrain ccnditions.NOTE: Be sure tractor is on a flat levelsurface.1. Lower mower and adjust mower to

desired cutting height.2. Remove retainer spdng and clevis pin

which secure each gauge wheel bar.3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes inbracket and gauge wheel bar andinsert clevis pin. Gauge wheelsshould be slightlyoff the ground.

4. Replace retainer spdng into clevis pin.5. Be sure all gauge wheels are in the

same setting.IMPORTANT: Be sure to readjust gaugewheels if you change the cutting heightof the mower deck.

Retainer

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attempt bythe operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine.1. Select desired height of cut.2. Start mower blades by engaging

attachment clutch control.15

TO STOP MOWER BLADES -disenqaqe attachment clutch control._CA[J'I'ION: Do not operate the mowerwithout either the entire grass catcher, onmowers so equipped, or the deflectorshield in place.AttachmentClutch AttachmentLiftSwitchPullOutTo LeverHigh Position

_LowPosition

Deflector

Push In To=Disengage"_--_

TO OPERATE ON HILLS_,CAUTION: Do not drive up or downhillswith slopes greater than 15° and donot drive across any slope.• Choose the slowest speed before

starting up or down hills.• Avoid stopping or changing speed on

hills.

ll stopping is absolutely necessary,

push brakepedal quickly to brakeposition andengage parking brake.To restart movement, slowly releaseparking brake and brake pedal.Slowly depress appropdate drive pedalto slowest setting.

• Make all tums slowly.TO TRANSPORT

When pushing or towing your tractor, besure to disengage transmission byplacing freewheel control in freewheelingposition. Free wheel control is located atthe rear drawbar of tractor.1. Raise attachment lift to highest

positionwith attachment lift control.2. Pull freewheel controlout and into the

slot and release so it is held in thedisengaged position.

• Do not push or tow tractor at more thantwo (2) MPH.

• To re-engage transmission, reverseabove procedure.

NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hoed to tractor (rope, cord,etc.).

Page 16: Riding Mower

TOWINGCARTSANDOTHERA'rrACH-MENTSTowonlytheattachmentsthatarerecommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Too heavy of a load, while on a slope, ISdangerous. Tires can lose traction withthe ground and cause you to lose controlof your tractor.BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVEL

The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on level

ground.2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick end screwcap tight, wait for a few seconds,remove and read oil level. If neces-sary, add oil until "FULL" mark ondipstick is reached. Do not overfill.

• For cold weather operation you shouldchange oil for easier starting (See "OILVISCOSITY CHART" inthe Mainte-nance section of this menual).

• To change engine oil, see the Mainte-nance section in this manual.

ADD GASOLINE• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of87 octane. (Use of leaded gasoline willincrease carbon and lead oxidedeposits end reduce valve life). Do notmix oil with gasoline. Purchase fuel inquantities that can be used within 30days to assure fuel freshness.

IMPORTANT: When operating in tem-peratures below 32°F(0°C), use fresh,clean winter grade gasoline to helpinsure good cold weather starting._,WARNING: Experience indicates thatalcohol blended fuels (called gasohol orusing ethanol or methanol) can attractmoisture which leads to separation andformation of acids during storage. Acidicgas can damage the fuel system of anengine while in storage. To avoid engineproblems, the fuel system should beemptied before storage of 30 days orlonger. Drain the gas tank, start theengine and let it run until the fuel linesand carburetorare empty. Use fresh fuelnext season. See Storage Instructionsforadditional information. Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur.

_,CAUTION: Fill to bottom of gas tankfiller neck. Do not overfill. Wipe off anyspilled oil or fuel. Do not store, spill or usegasoline near an open flame.TO START ENGINEWhen starting the engine for the first timeor it the engine has runout of fuel, it willtake extra crankingtime to move fuel fromthe tank to the engine.1. Be sure freewheel control is in the

transmission engaged position.2. Sit on seat in operating position,

depress brake pedal and set parkingbrake.

3. Move attachment clutch to =DISEN-GAGED" position.

4. Move throttle control to fast position5. Pull choke controlout for a cold

engine start attempt. For a warmengine start attempt the choke controlmay not be needed.

NOTE: Before starting, read the warm andcold starting procedures below.6. Insert key into ignitionand turn key

clockwise to "START" position andrelease key as soon as engine starts.Do not run starter continuouslyformore than fifteen seconds per minute.If the engine does not start afterseveral attempts, push choke controlin wait a few minutes and try again. Ifengine still does not start, pu thechoke controlout and retry, o

WARM WEATHER STARTING (50 Fendabove)7. When engine starts, slowly push

choke control in until the enginebegins to run smoothly. If the enginestarts to run rougNy, pullthe chokecontrolout slightly for a few secondsand then continue to push the controlin slowly.

• The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minuteusing the choke as described ab_=ve.

COLDWEATHER STARTING (50 F andbelow)7. When engine starts, slowly push

choke control in until the enginebegins to run smoothly. Continue topush the choke control in small stepsallowing the engine to accept smallchanges in speed and load, until thechoke control is fully in. If the enginestarts to run roughly, pull the chokecontrol out slightlyfor a few secondsand then continue to push the controlin slowly. This may require an enginewarm-up period from several secondsto several minutes, depending on the

16 temperature.

Page 17: Riding Mower

AUTOMATIC TRANS MISSION WARM UPBefore ddvinq the unit in cold weather,the transmission should be warmed up asfollows:1. Be sure the tractor is on level ground.2. Release the parking brake and let the

brake slowly returnto operatingposition.

3. Allow one minute for transmission towarm up. This can be done during theengine warm up period.

• The attachments can be used duringthe en_linewarm-up period after thetransmission has been warmed up andmay require the choke control bepulled out slightly.

NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine pedormance.See "TO ADJUST CARSURETOR" in theService and Adjustments section of thismanual.PURGE TRANSMISSIONACAUTION: Never engage or disengagefreewheel lever while the engine Isrunning.To ensure proper operation and perfor-manca, it Is recommended that thetransmission be purged before operatJn_tractorfor the first time. This procedurevailremove any trapped air inside the trans-mission which may have developed duringshipping of your tractor.IMPORTAN'E Shouldyour transmissionrequire removal for service or replacement,it shouldbe purged after reinstallationbefore operating the tractor.1. Place tractor safely on level surface

with engine off and parking brake set.2. Disengage transmission by placing

freewheel control in freewheelingposition (See "1"O TRANSPORT" inthis section of manual).

3. Sitting in the tractor seat, start engine.After the engine is running, movethrottle control to slow position.Disengage parking brake.

4. Depress forward drive pedal to fullforward position and hold for five (5)seconds and release pedal. Depressreverse drive pedal to full reverseposition and hold for five (5) secondsand release pedal. Repeat thisprocedure three (3) times.

NOTE: During this procedurethere willbeno movement of drive wheels.The air isbeing removedfrom hydraulicdrivesystem.5. Shut- off engine and set parking

brake.

17

6. Engage transmission by placingfreewheel control in driving position(See "TO TRANSPORT" in this sectionof manual).

7, Sitting in the tractor seat, start engine.After the engine Is running, movethrottle control to half (1/2) speed.Disengage parking brake.

8. Drive tractor forward for approximatelyfive feet then backwards for five feet.Repeat this driving procedure threetimes.

Your tractor is now purged and now readyfor normal operation.MOWING TIPS• Mower should be propedy leveled for

best mowing performance. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

• The left hand side of mower should beused for trimming.

• Drive so that clippings are dischargedonto the area that has been cut. Havethe cutarea to the right of the tractor.This will result in a more even distribu-tion of clippings and more uniformcutting.

• When mowing large areas, start bytuming to the dght so that clippingswilldischarge away from shrubs, fences,driveways, etc. After one or tworounds, mow in the opposite directionmaking left hand turns until finished.

• If grass is extremely tall, it should bemowed twice to reduce load andpossible fire hazard from dried dip-pings. Make first cut relatively high; thesecond to the desired height.

• Do not mow grass when it is wet. Wetgrass will plug mower and leaveundesirable clumps. Allow grass to drybefore mowing.

• Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed byselecting a low enough gear to give themower cutting performance as well asthe quality of cut desired.

• When operatingattachments, select aground speed that will suit the terrainand give best perfom',ance of theattachment being used.

Page 18: Riding Mower

1 . C_ar_ e mc_l ot_m ,*_eh _lrlUllg un#_r i hell_ k:ed or I_ h_h iml:_nt _m+Murls. 5 • H 1_41d WllhW:_SlII_I systll_.

2.5w-.k: j _ oitm _ of_m[_g in _y o_dusk/cand_ns+ 6 * Not re_ired if **_lr, F_ Wl_ ma,_ntJm=n_c-ftee b_aty.

3. ff t:_lpped w_ _1 _l_r, char_l d m4s¢/50 h_r_

4. R*_I_* Mid*4 n'_o o_n wh*,_ rnowl_ in smr_dys,_l.

GENERAL RECOMMENDATIONS

The warrantyon this tractordoes not coveritemsthat have been subjected to operatorabuse or negligence. To receive fullvaluefrom the warranty,operator must maintaintractoras Instructed in this manual.Some adjustments will need to be madeperiodically to properly maintain yourtractor.All adjustme_s in the Service andAdjustments sectionof this manual shouldbe checked at least once each season.• Once a year you should replace the

spark plug, clean or replace air filter, andcheck blades and belts for wear. A newspark plug and clean air filter assureproper air-fuel mixture and help yourengine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.2. Chock brake operation.3. Check tire pressure.4. Check operator presence and

interlock systems for proper operation.5. Check for loose fasteners.

?. 11_ tto_t Rle pied. bolZ to 38 _t..f_s m=imur_.DO _ot e,v_ht_.

LUBRICATION CHART

_)SpindleZerk Zerk

Wheel WheelBearing BearingZerk Zerk

i

...... " l....J

(_ GeneraJ Purpose Grease_) Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease thepivot points which have special nylonbear-ings. Viscous lubricants will attractdust and dirt that will shorten the llfe ofthe selt-lubdcatingbearings. If you feelthey must be lubricated, use only a dry,powdered graphite type lubricantsparingly.

18

Page 19: Riding Mower

TRACTORAlways observe safety rules whenperforming any maintenance.BRAKE OPERATIONIf tractor requires more than six (6) feetstopping distance at high speed inhighest gear, then brake must be ad-justed. (See ='1"OADJUST BRAKE" in theService and Adjustments section of thismanual).TIRES• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"section of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemicals which can harmrubber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures and preventfiat tires due to slow leaks, tire sealantmay be pumhased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.OPERATOR PRESENCE SYSTEMBe sure that operator presence andintedocksystems are working propedy. Ifyour tractor does not function as de-scribed below, repair the problemimmediately.• The engine should not start unless the

brake pedal is fully depressed andattachment clutchcontrol is in thedisengaged position.

• When the engine is running, anyattempt by the operator to leave theseat without first setting the parkingbrake should shut off the engine.

• When the engine is running and theattachment clutch is engaged, anyattempt by the operator to leave theseat should shut off the engine.

• The attachment clutch should neveroperate unless the operator is in theseat.

BLADE CAREFor best resultsmower blades must bekept sharp. Replace bent or damagedblades.

BLADE REMOVAL

1. Raise mower to highest positiontoallow access to blades.

2. Remove hex b_t, lock washer and flatwasher sacudng blade.

3. Install new or reaharpened blade withtrailing edge up towards deck asshown.

IMPORTANT: To ensure proper assembly,center hole in blade must align with staron mandrel assembly.4. Reassemble box bolt, lock washer

and flat washer in exact order asshown.

5. Tighten bolt securely (45-55 Ft. Lbs.torque).

Mandrel

Flat Center

Lock3lade

*A Grade8 heattreatedboltcan beidentifiedbysixlineson thebolthead.

IMPORTANT: Blade bolt is grade 8 heattreated.TO SHARPEN BLADENOTE: We do not recommend sharpen-ing blade - but if you do, be sure theblade is balanced.Care should be taken to keep the bladebalanced. An unbalanced blade willcause excessive vibration and eventualdamage to mower and engine.• The blade can be sharpened with a file

or on a gdnding wheel. Do not attemptto sharpen while on the mower.

• To check blade balance, you will needa 5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone bal-ancer, follow the instructions suppliedwith balancer.)

NOTE: Do not usa a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.• Slide blade on to an unthreaded

portion of the steel bolt or pin and holdthe bolt or pin parallel with the ground.If blade is balanced, it should remain ina horizontal position. If either end ofthe blade moves downward, sharpenthe heavy end until the blade isbalanced.

orPin

19

Page 20: Riding Mower

BATTERYYourtractorhasabatterychargingsystemwhichissufficientfornormaluse.How-ever,periodiochargingofthebatterywithanautomotivechargerwillextendits life.• Keep battery and terminals clean.• Keep battery boltstight.• Keep smell vent holes open.• Recharge at 6-10 amperes for 1 hour,NOTE: The original equipment battery onyour tractor is maintenance free. Do notattempt to open or remove caps or covers.Adding or checking level of electrolyte Isnot necessary_

TO CLEAN BA'I-I'ERYAND TERMINALSCorrosion and dirt on the battery andterminals can cause the battery to "leak"power.1. Remove terminal guard.2. Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

3. Rinse the battery with plain water anddry.

4. Clean terminals and battery cableends with wire brush untilbright.

5, Coat terminals with grease or petro-leum Jelly.

6. Reinstall battery (See "REPLACINGBATTERY" inthe SERVICE ANDADJUSTMENTS section of thismanual).

V-BELTSCheck V-baits for deterioration and wearafter 100 hours of operation and replaceif necessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.TRANSAXLE COOLINGThe transmission fan and cooling tinsshould be kept clean to assure propercooling.Do not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot. To prevent possibledamage to seals, do not use highpressure water or steam to cleantransaxle.• Inspect cooling fan to be sure fan

blades are intact and clean.• Inspect cooling fins for dirt, grass

clippingsand other materials. Toprevent damage to seals, do not usacompressed air or high pressuresprayer to clean cooling fins.

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle. Should thetransaxle ever leak or require servicing,contact your nearest authorized servicecanter/department.

ENGINELUBRICATION

Only use high quality detergent oil ratedwith API service classificationSF-SJ.Select the oirs SAE viscos'rtygradeaccording to your expected operatingtemperature.

SAlE VI_ GPJ_DES

2O

NOTE: Althoughmulti-viscosityoils(5W30, 10W30 etc.) improve starting incold weather, these multi-viscosity oilswill result in increased oil consumptionwhen used above 32©1=.Check yourengine oil level more frequently to avoidpossible engine damage from runninglow on oil.Change the oil after every 50 hours ofoperation or at least once a year if thetractor is not used for 50 hours in oneyear.Check the crankcase oil level beforestarting the engine and after each eight(8) hours of operation. Tighten oil fill cap/dipstick securely each time you check theoil level.

TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SF-SJ.• Be sure tractor is on level surface.• Oil will drain more freely when warm.• Catch oil in a suitable container.1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the enginewhen changing oil.

2. Remove cap from end of drain valveand install the drain tube onto thefitting.

3. Unlock drain valve by pushing inwardslightly and turning counterclockwise.

4. To open, pullout on the drain valve.5. After oil has drained completely, close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the looked position as shown.

Page 21: Riding Mower

6. Removethedraintubeand replacethe cap onto to the end of the drainvalve.

7, Refill engine with oil through oil filldipsticktube. Pour slowly. Donotoverfill For approximate capacitysee "PRODUCT SPECIFICATIONS"section of this manual.

8. Use gauge on oil fill cap/dipstick forchecking level. Be sure dipstickcapis tightened securely for accuratereading. Keep oil at "FULL"line ondipstick.

Oil DrainValve

Cap_DrainTube

CLEAN AIR SCREENAir screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt andstubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure thegrass screen, cooling fins, and otherexternal surfaces of the engine are keptclean at all times.Every 100 hours of operation (more oftenunder extremely dusty, dirty conditions),remove the blower housing and othercooling shrouds. Clean the cooling finsand external surfaces as necessary. Makesure the cooling shrouds are reinstalled.NOTE: Operating the engine with ablocked grass screen, dirty or pluggedcooling fins, and/or cooling shroudsremoved will cause engine damage dueto overheating.

AIR FILTER

Your engine will not run properly using adirty air filter. Clean the foam pre-cleanerafter every 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.Service air cleaner more often underdusty conditions.1. Remove knobs and cover.

TO SERVICE PRE-CLEANER

2. Wash it in liquid detergent and water.3. Squeeze it dry in a clean cloth.4. Saturate it in engine oil Wrap it in

clean, absorbent cloth and squeeze toremove excess oil,

NOTE: If very dirty or damaged, replacepre-cleaner.TO SERVICE CARTRIDGE

5. Clean cartridge by tapping gently onflat surface. If very dirty or damaged,replace cartridge.

6. Reinstall precleaner cartridge, coverand secure with knobs.

IMPORTANT: Petroleum solvents, suchas kerosene, are not to be used to cleanthe cartridge. They may cause deteriora-tion of the cartridge. Do not oil cartridge.Do not use pressurized air to clean or drycartridge.

co: Fr°ea-_teaner_Cartddge

ENGINE OIL FILTERReplace the engine oil filter every seasonor eve_/other oil change if the tractor isused more than 100 hours in one year.

21

Page 22: Riding Mower

MUFFLERInspectandreplacecorrodedmufflerandsparkarrester(ifequipped)asitcouldcreatea fire hazard and/or damage.SPARK PLUGSReplace spark plugs at the beginning ofeach mowing season or after every 100hours of operation, whichever occurs first.Spark plug type and gap setting areshown in =PRODUCT SPECIFICATIONS"section of this manual.

IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season. If fuel filter becomesclogged, obstructing fuel flow to carbure-tor, replacement is required.1, With engine cool, remove filter and

plug fuel line sections.2, Place new fuel filter in position in fuel

line with arrow pointing towardscarburetor.

3. Be sure there are no fuel line leaksand clamps are propedy positioned.

4. Immediately wipe up any spilledgasoline,

Clamp

Fuel Filter__ _J

CLEANING

• Clean engine, battery, seat, finish, etc.of all foreign matter.

• Keep finished surfaces and wheels freeof all gasoline, oil, etc.

• Protect painted surfaces with automo-tive type wax.

We do not recommend using a gardenhose to clean your tractor unless theelectrical system, muffler, air filter andcarburetor are covered to keep water out.Water in engine can result in a shortenedengine life.

22

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CAUTION:BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:1.Depressbrakepedalfullyandsetparkingbrake.2.Raceattachmentclutchin"DISENGAGED" position.3. Tum ignitionkey "OFF" and remove key.4. Make sure the blades and all moving parts have completely stopped.5. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug,

TRACTORTO REMOVE MOWER1. Place attachment clutch in "DISEN-

GAGED" position.2. If equipped, turn height adjustment

knob to lowest setting.3. Lower mower to its lowest position.4. Disengage belt tension rod from lock

bracket._CAUTION: Rod is spring loaded. Havea tight grip on rod and release slowly.5. Remove retainer spring holding anti-

swaybar to chassis bracket anddisengage anti-swaybar from bracket.

6. Remove four retainer springs fromfront plate assembly and removeplate.

SuspensionBeltTensionRod

• O

(Disengaged-,_',Position) /_'

Chassis

7. Remove retainer springs fromsuspension arms at deck and disen-gage arms from deck.

8. Raise attachment liftto its highestposition.

9. Slide mower forward and remove beltfrom electric clutch pulley.

10.Slide mower out from under right sideof tractor.

TO INSTALL MOWER

Follow procedure described in =INSTALLMOWER AND DRIVE BELT"in theAssembly section of this manual.

ElectdcClutch Pulley

Front MowerBracket

FrontRate

Retainer

Anti-SwayBar

FRetainerSpdngs

(Both Sides)

MowerBracket

23

Page 24: Riding Mower

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parkedon level ground or driveway. Make suretires are propedy inflated (See =PROD-UCT SPECIFICATIONS" section of thismanual). If tiresare over orundednflated, you will not propedy adjustyour mower.SIDE-TO-SIDE ADJUSTMENT• Raise mower to its highest position.• At the midpoint of both sides of mower,

measure height from bottom edge ofmower to ground. Distance "A" onboth sides of mower should be thesame or within 1/4" of each other.

• If adjustment is necessary, makeadjustment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full turn of adjustment nutwill change mower height about 1/8".• Recheck measurements after adjust-

ing.Bottom Edgeof BottomEdgeofMowerto Ground Mowerto Ground

Suspension

Lift LinkAdjustmentNut

FRONT-TO-BACK ADJUSTM ENTIMPORTANT: Deck must be level side-to-side.If the following front-to-back adjust-ment is necessary, be sure to adjust bothfront links equally so mower will staylevel side-to-side.To obtainthe best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is inits highest position.Check adjustment on dght side of tractor.Measure distance =D" directly in front andbehind the mandrel at bottom edge ofmower housing as shown.

• Before making any necessary adjust-ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower loosen nut "E"on both front links an equal number ofturns.

• When distance =D" is 1/8" to 1/2" lowerat front than rear, tighten nuts=F_against trunnion on both front links.

• To raise front of mower, loosen nut "F"from trunnion an both front links.Tighten nut =E" on beth front linksanequal number of turns.

• When distance "D" is 1/8" to 1/2" lowerat front than rear, tighten nut "F" againsttrunnion on both front links.

• Recheck side-to-side adjustment.

<_==_ / oo/ Mandrelo o o

BOTH FRONT LINKS MUST BE EQUALIN LENGTH

Nut =E"

Front Plate TrunnionAssembly

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELTREMOVAL1. Park tractor an a level surface.

Engage parking brake.2. Lower mower to its lowest position.3. Disengage belt tension rod from look

bracket._LCAUTION: Rod Is spdng leaded. Havea firm grip on rod an release slowly.4. Remove screws from R.H. mandrel

cover and remove Cover.

24

Page 25: Riding Mower

5. Removeanydirtorgrassclippingswhichmayhaveaccumulatedaroundmandrels and entire upper decksurface.

6. Disconnect R.H. suspension arm fromrear deck bracket by removingretainer spring.

7. Carefully roll belt over the top of R.H.mandrel pulley.

8. Remove belt from electric clutchpulley.

9. Remove belt from idler pulleys.10.Check pdrnary idler arm and two

idlers to see that they rotate freely.11.Be sure spdng Is securely hooked to

primary idler arm and spring arm.MOWER DRIVE BELT INSTALLATION12,Install belt in both idlers,13.Install new belt onto electric clutch

pulley.14.Carefully roll belt into upper groove of

R.H. mandrel pulley.15.Carefully check belt routing making

sure belt is in the grooves correctly.16.Reconnect R.H. suspension arm to

rear dock bracket with retainer spring.17.Reassemble R.H. mandrel cover.18. Engage belt tension rod by pushing

rod into locking bracket.

BeltTension R.H.Mandrel ElectricRod(Disengaged Cover_ Clutch

Posit_on,)

4. Carefully roll bolt off L.H. mandrelpulley.

5. Remove belt from center mandrelpulley, idler pulley, and R,H. mandrelpulley.

6. Remove any dirt or grass which mayhave accumulated around mandrelsand entire upper deck surface.

7. Check secondary idler arm and idlerpulleyto see that they rotate freely.

8. Be sure spring is hooked in secondaryidler arm and secondary spring arm.

9, Install now bolt in lower groove of R.H.mandrel pulley, idler pulley, andcenter mandrel pulley as shown.

10.Carafully roll belt over L.H. mandrelpulley. Make sure belt is in allgrooves pmpedy.

t 1. Reinstall L.H. mandrel cover.12. Reinstall mower to tractor (See

=INSTALL MOWER AND DRIVEBELT" in the Assembly section of thismanual).

13.Reassemble mower dave belt (See"TO REPLACE MOWER DRIVE BELT"in this section of this manual).

LH. SecondaryIdlerArm

Spring Arm

Mandret

R.H,

Spnng

R.H,

Mandrel

SuspensionArm Pdmary

Idler Ann

TO REPLACE MOWER BLADE DRIVEBELT

Parkthe tractoron level surface. Engageparking brake.1, Remove mower drive belt (See "TO

REPLACE MOWER DRIVE BELT* inthis sectionof this manual).

2. Remove mower (See "TO REMOVEMOWER' in this section of thismanual).

3. Remove screws from L.H. mandrelcover and remove cover.

TO ADJUST BRAKEYour tractor is equipped with an adjust-able brake system which is mounted onthe side of the transaxlo.If tractor requires more than six (6) feetstoppingdistance at high speed in highestgear on a level dry concrete or pavedsurface, then brake must be adjusted.1. Depress clutcl'v'orakepedal and

engage parking brake.2. Measure distance between brake

operating arm and nut =A" on brakerod.

3. If distance is other than 1-11/16",loosen jam nut and turn nut "A" untildistance becomes 1-11/16". Re-tighten jam nut against nut "A".

25

Page 26: Riding Mower

4. Road test tractor for proper stoppingdistance as stated above. Readjust ifnecessary. If stopping distance is stillgreater than six (6) feet in highestgear, further maintenance Is neces-sary. Contact a Sears or otherqualified service center.

With Parking Brake "Engaged"

AITn

Do h this nut. If fu_her brakeadjustment is necessary, contact a Sears orother qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparkingbrake. For assistance, there is abelt installationguide decal on bottomside of left footrest.1. Remove mower (See "tO REMOVE

MOWER" in this section of thismanual.)

2. Disconnect clutch wire harness.3. Remove clutch iocator.4. Remove belt from stationary idler and

clutching idler.5. Pull belt slack toward rear of tractor.

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades.

6. Pull belt toward front of tractor andremove downwards from aroundelectric clutch.

7. Install new belt by reversing aboveprocedure.

Electdc_ _1 ClutchClutch e Locator

Clutching/ _Idler 't_Stationary/Idler

I'_F_-7_';1 _ ClutchTransmissiOnlnputPulley'- H'_.!i_ l._ I Wire Harness

TRANSMISSION REMOVAL/REPLACE-MENT

Should your transmission requireremoval for service or replacement, itshould be purged after reinstallation andbefore operating the tractor. See "PURGETRANSMISSION" in the Operationsectionof this manual.TO ADJUST STEERING WHEEL ALIGN-MENT

If steering wheel crossbarsare nothorizontal (left to right) when wheels arepositioned straight forward, removesteedng wheel and reassemble perinstructionsin the Assembly section ofthis manual.FRONT WHEEL TOE-IN/CAMBERThe front wheel toe-in and camber arenot adjustable an your tractor. If damagehas occurred to affect the front wheel toe-in or camber, contact your nearest Searsor other qualified service center.TO REMOVE WHEEL FOR REPAIRS1. Block up axle securely.2. Remove axle cover, retaining dng and

washers to allow wheel removal (rearwheel contains a square key - Do notlose).

3. Repair tire and reassemble.NOTE: On rear wheels only: aligngrooves in rear wheel hub and axle.Insert square key.4. Replace washers and snap retaining

dng securely in axle groove.5. Replace axle cover.NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.

Washers_

, 12i°'\

i

SquareKey(Rear Wheel Only)

26

Page 27: Riding Mower

TO START ENGINE WITH A WEAKBA'n'ERY

_,CAUTION: Lead-acid batteriesgenerate explosive gases. Keep sparks,flame and smoking materials away frombatteries. Always wear eye protectionwhen around batteries.If your battery is too weak to start theengine, it should be recharged. (See"BA'I-rERY" inthe MAINTENANCEsection of this manual).If =jumper cables" are used for emergencystarting, follow this procedure:IMPORTANT: Your tractor is equippedwith a 12 volt negative grounded system.The other vehical must also be a 12 voltnegative grounded system. Do not useyour tractor battery to start othervehicles.

TO ATTACHJUMPER CABLES -1. Connect each end of the RED cable to

the POSITIVE (+) terminal of eachbattery, taking care not to shortagainst chassis.

2. Connect one end of the BLACK cableto the NEGATIVE (-) terminal of fullycharged battery.

3. Connect the other end of the BLACKcable to good CHASSIS GROUND,away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER-1. BLACK cable first from chassis and

then from the fully charged battery.2. RED cable last from beth batteries.

"Positiv_ =Negative"

REPLACING BATTERY

ACAUTION: Do not short batteryterminals by allowing a wrench or anyother object to contact both terminals atthe same time. Before connecting battery,remove metal bracelets, wristwatchbands, dngs, etc.Positive terminal must be connected firstto prevent sparking from accidentalgrounding.1. L_ hood to raised position.2. Remove terminal guard.

3. Disconnect BLACK battery cable thenRED battery cable and carefullyremove battery from tractor.

4. Install new battery with terminals insame positionas old battery.

5. Reinstall terminal guard.6. First connect RED battery cable to

positive (+) battery terminal with hexbolt and keps nut as shown. Tightensecurely.

7. Connect BLACK gmundiog cable tonegative (-) battery terminal withremaining hex bolt and keps nut.Tighten securely

8. Close terminal access doom.9. Close hood.

keps NutTeminal " tAccess

Guard

_e x Bolt

(Red)

(Black) Cable

TO REPLACE HEADLIGHT LAMP_,CAUTION: When lit,the halogen lampsget extremely hot. Hold lamp assembly bythe holder and do not touch the bulb.1. Raise hood.2. Disconnect hamess from lamp

assembly.3. Rotate counterclockwise and pull

lamp assembly out of the hole in thebackside of the grill.

4. Insert new lamp assembly and rotateclockwise to lock.

5. Reconnect harness to lamp assembly.6. Close hood.INTERLOCKS AND RELAYS

Loose or damaged wiring may cause yourtractorto run poorly,stop running,orprevent it from starting.• Check widng. See electrical wiring

diagram in the Repair Parts section.TO REPLACE FUSE

Replace with 20 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.TO REMOVE HOOD AND GRILL AS-SEMBLY1. Raise hood.2. Unsnap headlight wire connector.3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

4. To replace, reverse above procedure.27

Page 28: Riding Mower

ctor

ENGINEMaintenance,repair,orreplacement of the

oea_o_devicesand sy_ema, whichare beingdoneat the customersexpense,may be perfon'nedby any non-roedenginerepairestablishment or indMdual. W_L_mtyrepairsrnustbe performedby an authorizedengine manufacturer'sservice outletTO ADJUSTTHROTTLE CONTROLCABLEThe throttle control has been preset at thefactory and adjustment should not benecessary. Check adjustment as de-scribed below before loosening cable. Ifadjustment is necessary, proceed asfollows:1. With engine not running, move throttle

control lever to fast position.2. Check that swivel is against stop. If it is

not, loosen cable clamp screw andpull cable back until swivel is againststop. Tighten cable clamp screwsecurely.

TO ADJUST CHOKE CONTROLThe choke control has been preset at thefactory and adjustment should not benecessary. Check adjustment as de-scribed below before loosening cable. Ifadjustment is necessary, proceed asfollows:1. With engine not running, move choke

control (located on dash panel) to fullchoke position.

2. Loosen knob and remove coverassembly from air cleaner.

3. Choke should be closed. If it is not,loosen casing clamp screw and movechoke cable until choke is completelyclosed. Tighten casing clamp screwsecurely.

4. Replace air cleaner cover assemblyand tighten knob.

TO ADJUST CARBURETORYour carburetor is not adjustable. If yourengine does not operate properly due tosuspected carburetor problems, take yourtractor to an authorized service center forrepair and/or adjustment.High speed stop is factory adjusted. Donot adjust - damage may result.IMPORTANT: Never tamper withtheengine governor, which is factory set forproper engine speed. Overspeeding theengine above the factory high speedsetting can be dangerous. If you think theengine-govemed high speed needsadjusting, contacta Sears orothercpJalifiedservicecenter,,which has proper equip-ment and experience to make anynecessary adjustments.

Sto

Swivel ClampScrew

28

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Immediatelyprepareyourtractorforstorageattheendoftheseasonorifthetractorwillnotbeusedfor 30 days ormore._CAUTION: Never store the trector withgasoline in the tank inside a buildingwhere fumes may reach an open flame orspark. Allow the engine to cool beforestodng in any enclosure.

TRACTORRemove mower from tractor for winterstorage. When mower is to be stored fora period of time, clean it thoroughly,remove all dirt, grease, leaves, etc. Storein a clean, dry area.1. Clean entire tractor (See =CLEANING"

in the Maintenance section of thismanual).

2. Inspect and replace belts, if necessary(See belt replacement Instructions inthe Service and Adjustments sectionof this manual).

3. Lubricate as shown in the Mainte-nance section of this manual.

4. Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

5. Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

BATI'ERY

• Fully charge the battery for storage.• After a period of time in storage, battery

may require recharging.• To help prevent corrosion and power

leakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see=TO CLEAN BATTERY AND TERMI-NALSwin the Maintenance section ofthis manual).

• After cleaning, leave cables discon-nected and place cables where theycannot come in contact with batteryterminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to preventgum deposites from forming in essentialfuel system parts such as carburetor, fuelhose, or tank during storage. Also,

expedanca indicates that alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formationof acids during storage. Acidic gas candamage the fuel system of and enginewhile in storage.1. Drain the fuel tank.2. Start the engine and let it run until the

fuel lines and carburetor are empty.• Never use engine or carburetor cleaner

products In the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage, Addstabilizer to gasoline in fuel tank orstorage container. Always follow the mixratio found on stabilizer container. Runengine at least 10 minutes after addingstabilizer to allow the stabilizer to reachthe carburetor. Do not drain the gas tankand carburetor if using fuel stabilizer.ENOINEOILDrain oil (with engine warm) and replacewith clean engine oil. (See =ENGINE" inthe Maintenance section of this manual).CYLINDER(S)1. Remove spark plug(s).2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).3. Turn ignitionkey to =START' position

for a few seconds to distribute oil.4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.

• If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitableprotective cover that does nut retainmoisture. Do not use plastic. Plasticcannot breathe which allows conden-sation to form and will cause yourtractor to rust.

IMPORTANT: Never cover tractor whileengine and exhaust areas are still warm.

29

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TROUBLESHOOTING CHART

_ROBLEM CAUSEWill not start 1. Out of fuel,

Hard to start

Englne wlllnotturn over

2. Engine not "CHOKED"properly.

3. Engine flooded.

4, Bad spark plug.5. Dirty air filter.6. Dirty fuel filter.7. Water in fuel.

8. Loose or damaged widng.9. Carburetor out of adjustment.

10.Engine valves out ofadjustment.

1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.4. Dirty fuel filter.5. Stale or dirty fuel.

6. Loose or damaged wiring.7. Carburetor out of adjustment.

8. Engine valves out ofadjustment.

1. Brake pedal not depressed.2. Attachment clutch is

engaged.3. Weak or dead battery.4. Blown fuse.5. Corroded battery terminals.6. Loose or damaged wiring.7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presenceswltch(es).

1. Weak or dead battery.2. Corroded battery terminals.3. Loose or damaged wiring,4. Faulty solenoid or starter.

1. Cutting too much grass/toofast.

2. Throttle in "CHOKE"position.

CORRECTION

I. Fill fuel tank,2. See "TOSTART ENGINE"

in Operation section.3. Wait several minutes before

attempting to start.4. Replace spark plug.5. Clean/replace air filter.6. Replace fuel filter.7. Drain fuel tank and carbure-

tor, refill tank withfreshgasoline and replace fuelfilter.

8. Check all wiring.9. See "To Adjust Carburetor"

in Service Adjustmentssection.

10.Contact a Sears or otherqualified service center.

1. Clean/replace air filter.2. Replace spark plug.3. Recharge or replace battery.4. Replace fuel filter.5. Drain fuel tank and refillwith

fresh gasoline.6. Check all widng.7. See "To AdjustCarburetor"in

Service Adjustmentssection.

8. Contact a Sears or otherqualified service center.

1. Depress brake pedal.2. Disengage attachment

clutch.3. Recharge or replace battery,4. Replace fuse.5. Clean battery terminals.6. Check all wiring.7. Check/replace ignition

switch.8. Check/replace solenoid or

starter.9. Contact a Sears or other

qualified service center,

Engine clicks but 1. Recharge or replace battery,wlllnotstart 2. Clean battery terminals,

3. Check all wiring.4. Check/replace solenoid or

starter.

Loss of power 1. Set in "Higher Cut" position/reduce speed.

2. Adjust throttle control.

3O

Page 31: Riding Mower

ROUBLESHOOTING CHART

PROBLEM

Loss of power(continued)

Excessivevibration

Engine congnueato run whenoperator leavesseat withattachmentclutch engaged

Poor cut - unsvel

Mower blades willr_otrotate

CAUSE

3. Build-up of grass, leavesand trash under mower.

4. Dirtyair filter.5. Low oil level/dirty oil.6. Faulty spark plug.

7. Dirtyfuel filter.8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11 .Dirty engine air screen/fins.

12. Dirty/clogged muffler.13.Lcose or damaged wiring.14.Carburetor out of

adjustment.

15.Engine valves out ofadjustment.

1. Wom, bent or loose blade,

I 2. Bent blade mandrel.3. Loose/damaged part(s).

1. Faulty operator-safetypresence control system.

1. Wom, bent or loose blade.

2. Mower deck not level.3. Buildup of grass, leaves,

and trash under mower.4. Bent blade mandrel.5. Clogged mower deck vent

from build-up of gross,leaves, and trash aroundmandrels.

1. Obstruction in clutchmechanism.

2. Worn/damaged mowerdrive belt.

3. Frozen idler pulley.4. Frozen blade mandrel.

CORRECTION

3. Clean underside of mowerhousing.

4. Clean/replace air filter.5. Check oil level/change oil.6. Clean and regap or change

spark plug.7. Replace fuel filter.8. Drain fuel tank and refill

with fresh gasoline.9. Drain fuel tank and

carburetor, refill tank withfresh gasoline and replacefuel filter.

10.Connect and tighten sparkplug wire.

i 11. Clean engine air screen/fins.

12.Clean/replace muffler.13.Check all widng.14.See "To Adjust Carburetor"

in Service Adjustmentssection.

15.Contact a Sears or otherqualified service center.

1. Replace blade.Tighten blade bolt.

2. Replace blade mandrel.3. Tighten loose part(s).

Replace damaged parts.

1. Check widng, switches andconnections. If not correctedcontact a Sears or otherqualified service center.

1. Replace blade. "Tightenblade bolt.

2. Level mower deck.3. Clean underside of mower

housing.4. Replace blade mandrel.5. Clean around mandrels to

open vent holes.

1. Remove obstruction.

2. Replace mower ddve belt.

3. Replace idler pulley.4. Replace blade mandrel.

31

Page 32: Riding Mower

TROUBLESHOOTING CHART

CAUSEPROBLEM

Poor grassdischarge

-leadllght(s) notworking'_lfso equipped)

Battery will not:harge

Loss of drive

1. Engine speed too slow.

2. Travel speed too fast.3. Wet grass.

4. Mower deck not level.5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves andtrash under mower.

8. Mower drive belt wom.9. Blades improperly installed.

; 10.Improper blades used.

11 .Clogged mower deck ventholes from buildup ofgrass, leaves, and trasharound mandrels.

1. Switch is "OFF_.2. Bulb(s) or lamp(s) burned

out.3. Faulty lightswitch.4. Loose or damaged widng.

5. Blown fuse.

1. Bad battery cell(s).2, Poor cable connections.

3, Faulty regulator(ff so equipped).

4, Faulty alternator.

1. Freewheel control in=disengaged" position.

2. Motion ddve belt wom,damaged, or broken.

3. Air trapped in transmissiondudng shipment orservicing.

CORRECTION

1. Place throttle control in=FAST" position.

2. Shift to slower speed.3. Allow grass to dry before

mowing.4. Level mower deck.5. Check tires for proper air

pressure.6. Replace/sharpen blade.

Tighten blade bolt.7. Clean underside of mower

housing.i 8. Replace mower ddve belt.9. Reinstall blades sharp edge

down.10.Replace with blades listed

in this manual.11.Clean around mandrels to

open vent holes.

1. Turn switch "ON".2. Replace bulb(s) or Lamp(s).

3. Check/replace light switch.4. Check widng and connec-

tions.5. Replace fuse.

1. Replace battery.2. Check/claan all connec-

tions.3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in=engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

Engine "backfires" 1. Engine throttle control not 1. Move throttle control towhenturnlng set at "SLOW" "SLOW _ position and allowengine position for 30 seconds to idle for 30 seconds before"OFF" before stopping engine, stopping engine.

32

Page 33: Riding Mower

SCHEMATICTRACTOR -- MODEL NUMBER 917.272262

BATTERY

HEAD-UGHTS

PTO _;WITCH

P°smc_ I aRcwr , IOFt" _ ÷ G_B-;l-I

0 _ _ cN z c÷_,.+_,,,...o G FC

REMOVABLE NON-REMOVABLECONNECTIONS CONNECTION8 H gWIRING INSULATEO CLIPS

NOTI_I IF WIRING INSUL&TED CLIP8 WERE REMOVED FORSERVICING OF UNIT, THEY _HOULD BE F_EPLAOEG TO O APROPERLY _ECU RE YOUR WIRING.

33

Page 34: Riding Mower

ELECTRICALTRACTOR -- MODEL NUMBER 917.272262

25

!

J

t

34

Page 35: Riding Mower

ELECTRICALTRACTOR - - MODEL NUMBER 917.272262

KEY pARTNO. NO. DESCRIPTION

12810111216212425262728293O334O414243454650557981

163465 Be,ttery74760412 Boit, Hex I/4-20 x 3/47603J Tray, Battery145211 Boh, Btr Fmr_ 1/4-20 x 7-1/2150109 Holddown Battery Front Mount145769 Nut, Pu6h Nylon Battery FrOnt 1/4153664 Switch Intedc_l<Push-in175449 Harness, Light4799J Cable, Battery146148 Cable, Battery175158 Fuse73510400 Nut Keps Hex 1/4-20 UNC1454Ol Cable, Ground160784 Switch, Seat175442 Switch, Ignliton175447 Key178452 Harness, Ignition71110408 Boit Fin Hex 1/4-20 Unc x 1/2131563 Cover, Terrnmal178861 Solenoid175500 Ammeter177501 Ho_meter178461 Switch Pro174905(38 Screw Thdrol 5/16-18 x 1/2

175448 Larnp and Holder Asm10974OX RelayAsrn

NO'I_: All component dimensions given In U.S. inches1 Inch= 25.4 mm

35

Page 36: Riding Mower

TRACTOR-- MODEL NUMBER 917.272262CHASSISAND ENCLOSURES

36

Page 37: Riding Mower

TRACTOR -- MODEL NUMBER 917.272262CHASSISAND ENCLOSURES

KEY PARTNO. NO. DESCRIPTION

1 174619 Chassis2 176554 Dmwhar3 17060612 Screw, 318-16 x 3/49 172542X418 Dash11 t 74996 Panel, Dash, LH10 72140608 Bolt 3/8-16 x 113 179174X010 Panel, Dash, RH14 174906(_ Screw Thdrol 3/8-16 x 1/217 172540X615 Hood Assembly18 12693_X BumperHood20 156437 Plate BatteW23 124028X Bushing Snap25 19131312 Washer 13/32 x 13/16 x 12 Gange26 STD541437 Locknut, Hex, with Insed 3/8-16 UNC28 174945X418 Grille29 174_44X418 L]ghtboxDual30 175692X615 Fender/Footrest

31 139976 Bracket, FendedSuppod37 17490508 Screw, ThdroL 5/16-18 x 1/2 TYT38 175710 Bracket Asm Pivot Mower Rear3_ 174988 Bracket Pivot Hood42 172549X599 Lens Lh43 172544X599 Lens Rh58 174993 Duct Hood60 S]O533707 BoltRdhd Sqnk3/8-16UNCx3/464 174997 DashLower74 STD541437 Nut Crownleck 3/8-16 UNC142 17570_ Plate Releforcement143 154,966 Bracket Swaybar Chassis144 175582 Bracket Footrest145 156524 Rcd pivnt Chassis/Hood154 174679 Bracket Dash Rh155 174680 Brad<et Dash Lh156 163805 S_lker Ptate157 163806 Magnnt YTGT158 1_037 Parking _ake Bkrt159 155123X418 Cuphc_derStl BIk166 164863 HWHDH:-Lo. #13-16 x3/4206 170165 Bo_tShoulder 5/16-18207 17670508 Screw Thdml 5/16-18 x 1/22(_ 17000612 Screw Hexwsh T_dr 3/8-16 x 3/4215 172543X615 Bumper

NOTE: All component dimensions given In U.S. inches1 inch = 25.4 mm

37

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TRACTOR-- MODEL NUMBER 917.272262GROUNDDRIVE

26 26

1 ,._._32

241 745 3O

Page 39: Riding Mower

TRACTOR -- MODEL NUMBER 917.272262GROUNDDRIVE

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

9151817

192O212224252627282g3O32333435363738

4O41424748495O5152535556575O61

6365667475

...... Trar-,_axle(See Breakdown) 76 12000001 E-PJngHydro gear Model 323-0510 77 12O583X Key, Square

174367 Clutch Elec 78 121748X Washer 25/32 x 1-5/8 x 16 Ga.744_0544 Bo;t Hex Flghd 5/16-18 Gr. 5 89 174901X418 Console, Shllt

Nut Lock Hex W/Ins. 5/16-18 Unc 90 124346X Nut Salf-Tnd Wsh-hd 1/4 Zinc126197X Wacher 1-1/20D x 15/32 ID x 95 175899 Rod Bydas_

.25O 96 4497H Retainer Spdng 1• Zinc/Cod73800600 NutLockHexW/Wch 5/8-18Unc 118 7214O6_ BOltRDHDSQNK3i6-18UnCx11_7 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 120 73900600 Nut Lock Fig 3/6-16 Unc175(_6X5O5 KnobCustomControlCrulse 150 175458 SpacerRetalner1_ Rod, Brake 151 19133210 Washer 13i32 x 2 x 10 Ga.73350600 Nut, Hex Jam 3/8-16 Unc 2_2 72110612 B_t Cart Sh 3/8-16 x 1-1/2 Gr. 5106888X Spring, Brake Rod 212 145212 Nut HexFlange Lock19131318 Washer 214 174735 LinkTransaxle76CQ0412 Pin Cutter 1/8 x 3/4 CAD. 215 175846 CoverPedalForward175798 ROd, parldng Broke 216 175647 Cover Pedal Reverse175799XSa5 KnobBrakeParking 217 174737 PedalReverse15O592 Bracket, Transaxle 218 174713 Arm Control Pedal Reverse74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 219 174839 Bracket Frest Pdl Ctd. Hyd7214O506 BORRdhd Sqnk 5/16-18 Uric x 3/4 220 174711 Bracket Mtg. Pedal Control175578 Sdaft, Foot Pedal 221 72140606 Bolt Rdhd Sqr_ 3/8-18 Unc x 3/4120183X Beadng, Nylon 222 735O0700 Nut Crownlock 7/16-14 Unc19211616 Washer 223 174840 Washer Nylon 11/16 ID x .0601572H Pin, Roll 224 174736 podalForward165936 Pulley, Composite, Flat 225 174712 Arm CoutrolPedal Fc_ward74760648 Bc41Fin Hex 5/8-16 Unc x 3 226 174902 Bolt Pivot Spacer175461 Spacer, Split 227 174710 Cam Reverse PedalLT175556 Keeper, Be9 Idler Flat 228 171873 Bait Shoutder 5/16-1819131312 Washer 13/32 x 13/18 x 12 Ca. 229 176451 Washer Serrated 5/16 x .75

127783 Pulley, laler, V-Groove 230 17060512 Screw5/16-18154407 Bellcrank Clutch Grnd Drw $9 231 174573 StrapTorque123205X Retainer, Salt 232 175570 Actuator Cralse Disengage74760624 Bolt 233 174856 Paw1Conb'ulCruise73680600 NUt Crowalock 3/6-16 UNC 234 174858 Lever Control Cruise73680500 Nut, Crownlock 5/16-18 Unc 235 174857 Sector Contral Cruise105710X Link, Clutch 236 128903 BUltShoulder 3/6-16 Unc 1/441(_'709X Spdng, Return, Clutch 237 170165 Bait Sheulder 5/16-1817(;60616 Screw 3/8-16 x 1.0 238 175807 Arm Mtg. Cruise Sector140294 V-Selt, Grouhe Ddve 239 17490508 Screw Thdrol 5/16 x 1/2169691 Keeper, Conter Span 240 175610 Spring Return Cruise Control171_60612 Screw 3/8-16 x 5/4 241 73930400 Nut Centerlock I/4-20 Unc123533)( Cover, Pedal 242 74780412 Bolt Fin Hex 1/4-20 Unc x 3/4175417 Pulley, Engine 243 178289 Bracket Anti*Rotation CVX10040700 Washer 244 I_ Screw 5/18-18 x 1/2154778 Keeper Belt Engine137057 Spacer, Axle NOTE: All component dimensions given in U.S. inches121749X Washer 25/_2 x 1-t/4 x 16 Ga. 1 inch = 25.4 mm

39

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TRACTOR-. MODEL NUMBER 917.272262STEERINGASSEMBLY

4O

Page 41: Riding Mower

TRACTOR-- MODEL NUMBER 917.272262STEERINGASSEMBLY

KEY PARTNO. NO. DESCRIPTION

1 175139X418 Steedng Wheel2 17239G Axle Assembly3 169840 Spindle Assembly, LH.4 169839 Spindle Assembly, R.H.5 6266H Beadng, Rime, T_rust, Hardened6 121748X Washer 25/3_ x 1+5/8 x 16 Gauge8 12000829 RIng, Klip10 175121 Dra_ink11 S'1_551137 Washer, Lock12 7394_800 Nut Hex Jam Toplock 1/2-20 Unt13 136518 Spacer Brg Axle Front15 145212 Nut Hexflange Lock17 177883 Shaft Assembly, Steering29 17060612 Screw, 3/8-16 x 3/432 170182 Red,'Re33 19111216 Washer 11/32 x 3/4 x 16 Ga.34 S'i1_551131 Washer Lock Hvy Spr. 5/1635 73540500 Crownlock NUt5/16-24 Unf36 155105 Bushing, Steering37 152927 Screw38 175140X418 Inse_t, Steering Wheel40 BTD541537 NUt Lock Center 3/8-24 Unf41 159945 Adaptor, $teedng Wheel42 174530X418 Boot, Steedng Shaft43 121749X Washer 25/32 x 1-1/4 x 16 Gauge46 121232X Cap, Spindle65 160_67 Spacer Brace Axle67 72140618 Bolt Rdnd Sq 3/8-16 UNC x 2-1/468 169827 Axle, Brace71 175146 Steedng Asm72 19182411 Washer 9/16 Idx 1-1/20d 11 G Zin82 169835 Bracket 8usp Chassis Front87 173S_6 Washer Flat .781 x 1-1/2 x .1488 175118 Bo_tShoulder 7/16-20 Unc91 175553 Clip $teedng

NOTE: All component dimensions given in U.S. Inches1 inch = 25.4 rnm

41

Page 42: Riding Mower

ENGINETRACTOR -- MODEL NUMBER 917.272262

OPTIONAL EQUIPMENT

Spark Armster

42

Page 43: Riding Mower

ENGINETRACTOR -- MODEL NUMBER 917.272262

KEY PARTNO. NO. DESCRIPTION

1 175437X505 Control, Tilroffie2 164863 Screw Hwhd H.-Lo #13015 x 3/43 ....... Engine, (See Breakdown) B&S Model Number

445777-0154-E145681013

149723159955160589171877162797X431165.391

Muffler

Pipe Exhaust LhPipe Exhaust RhBolt 5/16-18 Uric x 3/4Shield HeatGasket(See Englne Breakdown)

14 148456 Tube Drain O11Easy16 11(_0600 Washer, Lock, External Too_ 3/817 17490624 ScrewThdrol 3/8-16 x 1-1/2

23 169837 ShJstd,Browning /Debds Guard25 17544OX505 Choke Corltrol26 73_0600 Nut, Kepa 3/8-24 Unf29 137180 Kit, Spark Arrestor31 157103 Tank FUSt32 161696 CapAsm Fuel33 123487X Clamp, Hose34 106082X Pad, Spacer37 8543R Line, Fuai38 148315 Plug Drain Oil Easy39 109227X Pad, Idler45 17000612 Screw Hexwsh Thdr 3/8-15 x 3/4

10040500 Washer Lock 5/1672 7107(_12 Screw Hex Cap 5/16-18 x 3/481 73510400 Nut Kepa Hex 1/4-20 UNC

NOTE: All component d_menslons given in U.S. inches1 Inch = 25.4 mm

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TRACTOR-- MODELNUMBER917,272262SEATASSEMBLY

KEY PART KEY PARTNO. NO, DESCRIPTION NO. NO. DESCRIPTION

1 175134 Seat 14 72_412 Botl, Cardage 11420 x 1.1/22 140551 Bracket, Pivo(, Seat 15 121249X Spacer, Split3 71110616 Bolt 16 123740X Spring4 19131610 Washer 13/32 x I x 10 Gauge 17 123978X Locknut, Flange 114 Grade 55 145006 Clip, Push-In Hinged 18 124238X Cap Spdng Seat6 ST[To41437 NUt 21 171852 Bon,Shoulder 5/16-18 U NC7 124181X Spring, Seat 22 $113541431 Nut8 170(X)616 Screw 3/8-16 x 1-1/2 24 19171912 Washer 17/32 x I-3/16 x 129 19131614 Washer 13/:32x 1 x 14Gauge Gauge10 174894 Pan, Seat 25 127019X Bolt. Shoulder 5/16-18 x .6211 177957 Knob Seat12 121246X Bracket. Switch Mounting13 121248X Bushing, Snap NOTE: All componetll dlmansic_s given In U,S. Inches

1 inch = 25.4 mm

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DECALSTRACTOR -- MODEL NUMBER 917.272262

KEY PART

NO. NO.

1 1778882 1749693 1779O94 1779105 1789896 1_6449 17797510 15643911 17848212 14604613 17789014 17529115 177258

13 18

14

11

KEY PART

DESCRIPTION NO. NO.

Decal, Hoo_scat 16 138047Reflector LH. 18 177913Decal, Hood, R.H. 20 149516Decal, Hood, LH+ 21 177889Decal, Seat Craftsman LTX 22 174970Decal, Customer Maintenance 23 177955DeCal, Dash Lwr 24 178455Decal, Fender Danger -- 138311Decal, Desk Hea W Duty - - 174998X418Decal, V-Belt Drive Schematic - - 175542X418Decal Strg Wheel -- 169210Decal, V-Belt Schematic - - 179423OecalReplc 179424

1518 4 1 10

\

129

DESCRIPTION

Decal, Bagel/DiehardDecal, Panel SideDecal, Battely DngdPsn EngDecal, GdlleRelector RHDecal, Fender Oper CruiseDecal, Deck CautionDecal, LiftHandlePad Footrest LHPad Footrest RHDecaJ, By Pass Lt HydroOwner's Manual, EnglishOwner's Manual, Spanish

WH EELS & TIRES

5,8

4,10

11

//

KEY PART

NO. NO. DESCRIPTION

1 591_ Valve Cap, Tire2 65139 Stem, Valve3 177750 Tire, Front4 59°_4 Tube, FrontTire

(Not Provided, Service item Only)5 10673_X417 Rim, Front6 278H Fitting, Gma_e (Front Wheel Deiy)7 9040t"1 Beadng, Flange (FrontWheel

C_8 1061(_X417 Rim, Rear9 177751 Tire, Rear10 7152J Tube, RearTire

(Not Provided, Sen/ice Item Only)11 104757X417 Cap, Axle- - 144334 Sealant, Tire 10 oz.

NOTE: All component dirnenslons given in U.S. inches1 inch = 25.4 rnm

45

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TRACTOR-- MODEL NUMBER 917.272262LIFTASSEMBLY

27

23

41

4O

3O

7

$5

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TRACTOR -- MODEL NUMBER 917.272262LIFTASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 176263 Plunger As_mmbly2 159476 She# Assembly, Lift3 178981 Pin, Groove4 1L:_0000_ E-PJUg5 192111_1 Washer 21/32 x 1 x 21 Gauge6 t 20183x Beadng, Nylon7 175830 Gdp, Handle, Fluted11 175370 Link, Lift, LH.12 175371 Link, Lift, R.H.13 4939M Reteiner Spring15 175562 Plate Asm Suspension Front16 73350800 Nut Jam Hex 1/2-13 Unc17 1_ Trunnion Front Susp.18 _ Nut Lock w/Wsh 1/2-13 Unc20 163552 Retainer Spdng31 176205 Trunion Sups. Arm.

175994 Nut Lift Unk 7/16-20

36 155097 Peinter Height Indlcato(37 123935X PlugHole38 17060516 Screw5/16-18 x 140 19112410 Washm 11/32 x 1-1/2 x 10 Ga41 155098 Indicator Height SUt49 145212 NUt Hex_l_arge Lock51 19171416 Washer 17/32 x 7/8 x 16 Ga.52 175378 Arm Suspeneion Rear LH53 1758(_ Arm Suspanslon Rear RH54 175560 Pin Flange

NOTE: A_Icomponent _menslons given inU.S. inches1 inch= 25.4 mm

47

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TRACTOR-- MODEL NUMBER 917.272262MOWERDECK

46

45_ 49

ii

94

116

48

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TRACTOR -- MODEL NUMBER 917.272262MOWERDECK

KEY PARTNO. NO. DESCRIPTION

1 174348 Deck Weldment Mower 48 54 74780616

3 138017 Bracket Asm., Sway Bar 55 721406085 493gM RetaJnmSpdng 56 1559866 130832 Arm, Su_pendlon, Rear (Swey Bar) 57 1569416 174365 Bdlt 7/16 Asm. Blade 72 1913131211 173920 Blade 91 17538413 174360 Shaft Mandr ul Asm. Gte_seable 92 73800600

14 174358 Housing Mandrdl 94 1760_615 110485X Beadng, Ball, Mandrel 95 17599616 174493 Stdpper Mandrel Deck 97 13_94317 72110610 Bolt RDHD Sq Neck 9/8-16 x 1.25 96 17437018 7214&5_5 Bolt, Cardage 5/16-16 x 5/8 99 17508019 13_827 Bdlt_Hex Hd, Shoulder 5/16-18 100 7211061620 174378 Baffle, Vortex Mower 107 17529421 73680500 Nut, Crownlock 5/16-18 UNC 1(_ 7211040424 105304X Cap, Sleeve 109 7368040025 178122 Spring,Torsion 110 17501626 110452X Nut, Push 112 17438727 174346X428 DeltectorShield 113 7211050828 19111016 Washer 11i32xS/6x16Ga_ 114 174384

29 131491 Rod, Hinge 115 17460930 173984 Screw, Thdroll Washer Head 116 13764431 129963 W_sher, Spacer Mower Vented 117 174873

177865 Pdlley, Mandrel 118 739_)60033 178342 Nut, Fig, ToOpLLockCntr. 9/16 119 1912141436 19131316 Washer 13/32 x13/16 x16 Ca. 121 17437137 177968 Pulley, Idler, Flat 122 17460639 174375 Pulley, Idler, Ddven 126 17437242 165723 Spacer, Retainer 130 1706061643 174373 Arm, Idler Secondly 122 1706061245 174343 Cover, Mandret Deck -- 17531246 137729 Screw, Thdrull. 1/4-20 x 5}8 -- 17435647 174369 V-Bdlt, Mower, Secondery48 174368 V-Belt, Mower, Pdmary49 73680600 Nut, Crownlock 3/8-16 UNC50 72110612 Bolt, Can. 3/8-16 x 1-1/2 Gr. 552 175820 Pulley Idler Flat

KEY PARTNO, NO. DESCRIPTION

Bolt Fin Hex 3/8-16 x 1

Bdlt Rdhd Sqnk 3/6-16 x 1Bar Pnt Adj.Pin Head RivetWasher 13/32 x 13/16 x 12 Ga.Bracket Asm Noseroder LHNut _ Hex w/Ins. 3/8-16NoeerdllerBracket Asm Noseroller RHWasher HardenedSpring Pdma_ DrivePulley Idler'V"Bolt RDHD Sqnk 9/8-16 UNC x 2Baffle Vac Edge MowerBolt Carr.Nut Crownlock 1/4-20Arm Spring SecondaryLink Tension Relief LeverBolt Cart. 5/16-18 x tTension Asm Rellet LeverAnn Spring Tension ReliefBolt, ShoulderGaugeWheelNUt,Centedock 3/8-16 UNCWasher 3/8 x 7/6 x 14 Ga.

Spdng Second,u,/DriveBushing Pivot Tension RelbetArm, Idler, Pdmaty DeckScrew 3/6-16 x 1.0Screw Tndrol 3/6-16 x 3/4

Replacement Mower, CompleteMandrel Asm. Service (IncludesKey Nos. 13-15)

NOTE: All component dimensions given In U.S, Inches1 Inch = 25.4 mm

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.124

f_

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TRACTOR -- MODEL NUMBER 917.272262HYDROGEARTRANSAXLE - - MODELNUMBER 323-0510

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 67 17{)413 Sq. Hd. Bolt 5/15-24-Ribbed2 170_52 Slad Housing, Assembly 68 178782 Arm, Brake3 170353 Cente_ Sectior_,Assembly 69 170415 Slottad Hex Nut 5/16-244 170354 Swash plate, Tr unionM8chJnad 70 170416 Cofter Pin 5/32 X 3/45 169898 Block. Assembly 71 170417 Compression Spdng Broke Anlt-6 170355 Sealant 10.50z Drag7 17G_55 Hex Range Screw 1/4-20 X 1.25 72 170418 Washer, Ht ,5 I,D, X 10,D. X8 17OG57 Stud, 5/16-24 Hex Double End .0329 170358 Shaft, Input 73 142884 Flat - Washer 11/32 I.D. X 7/80d10 170_5g Ring. Ret,_lnlng 74 170419 Oil Seet .325 X 1.0 X .2511 170360 Spacer 75 170420 Check plug Assembly, .027,12 169870 Ring - Retaining Washer13 170361 Seal, Up .67 X t .58 X .276 76 170421 Stud, 5/16-24 Fdctlon Pack14 169869 Bail Brg 17ram Id X 4Omm Od X 77 170422 Punk, .330 X 1.50 X .0975

1_1m 78 142969 Spring, HellcalComp16 170332 Hex Flange Head Screw 5/1 6- 79 142980 Spacer

24XO.75 80 150778 Hex Lock NUt 5/16-24Unjf(Nylon17 170363 UpSea118 X 32 X 7 Insert)18 178781 Arm, Cootret 81 170423 Wedge, FdcSon Pack19 150771 Beadng, 30x52x13 Thruet 32 170424 Clip, Washer .316x1.50x. 104623 170365 Check Plug Assembly, Washer (Plated}24 170G66 Shaft, Motor 83 161168 Pin, St_ndan_ Headless27 170_67 Gear. Pinion, 13t 84 170425 Fitting, 5/16 Sae 5/32 Tube28 170_68 101/481Gear 85 170426 Hose, Expanslo_ Tank29 170_6g Gear, 101Jackshaft 87 142917 Cap-PoppatValve30 170370 601 Bull Gear 88 170429 Bolt, Self Tapping 16-32 X 1/231 170_71 Sleeve Beadng .75 X 1.575 X 90 170430 Puck, Inner Wedge

.625 9_ 170431 Spring Clip - Housing Thrust3_ 170389 SleeveBeadng(Ou_board) 94 178783 Beating, BaJI

.75xl .750x.325 95 178784 Screw, Socket Head Cap 5/16-33 142991 Washer, 5/4 Id X 1-1/20d X .13 24X1-1/2

Thk 96 178786 Spacer, Locatlog34 170390 Lip Seat Aaie Seal 97 178787 Screw,SFHCS 5/16-18 X135 171_91 Shaft, Axle ,75 X 1t.39(Key, R.H.) 98 178759 Arm Return36 170392 Shaft, Axle .75 X 16.99 (Key, LH.) 99 178792 Puck, Adjusting37 150792 MiterGear(Sp[Ined) 100 178793 Washer, ,24 ID X 1.60 _ X .23938 150793 Miter Gear 15t (0.5 Id) 101 178794 Spdng, Extension39 150809 Shaft 102 178795 Spacer .260 ID X .560 OD X .87040 170393 Ring. Sgiml Retaining 103 178796 Bracket, Torque41 170394 Pin, Jackshaft 107 170432 Detloctcr42 170395 Magnet, Ring 108 170433 Washer.Metor Shett43 170396 Spring, Bypass .711dx1.15odx.030thk44 150797 Hydro Mtg Screw 3/8-24 X 2.5 Lg 109 170434 Plug, Sae #645 170397 FIRst 111 170435 O-Rlng.07X,301 I.D.46 1"/O398 Base, Filter 113 170437 Bracket, Support Expanslor_Tank47 170399 ActLmtor, Bypass 114 178797 Spdng48 170400 Rod, Bypass Actuator 115 170438 SIIIconSponge49 170401 Arm, Bypass 117 178799 Plrk Spring50 170402 Retaining Ring .250 External 119 1704.39 Fan, 7 In.51 170403 Sea], Lip .741 X .250 X ,250 TC 120 170440 Pulley52 170404 Flat Washer, 5/81d x 1.0 Cd x .O5 121 170441 Hex Lock Nut 1/2-20 (Nylon Ins.)

Tnk 122 170442 Washar, Bellevllle53 170405 Retaining Ring 123 178800 Belt Keeper54 170406 Beadng, Center Block 124 170444 Center Se ct[on-FIIter-Bypa=ssASm.55 142977 Spring - Hetical Compression 125 170445 Filter Assembly56 142978 W_er 126 170446 Fan - Putley Service Assembly57 150798 20w-50Ofl 127 170447 Seal - O-Ring 1<1158 170407 Broke Yoke 128 173165 Kit, Expansion Tank59 170408 Rotor, Brake 130 17880_ Stud Ball60 142883 Brake Puck 131 178803 Bracket, Cruise Damper61 142882 Puck Plate 132 178804 HexNut 5/16-18 NC32 142887 Brake Actuating Pin 133 178806 Dampest63 170410 Hfhcs 1/4-20)<2 W/ 134 178808 Washer, Helical Spring Lock 5/16

Patch,SpeclaiFlange 900 1_ Transaxle Complete64 142892 Bott, 1/4-20 X 1 W/Patch65 170411 Spacer NOTE: All component dlm_:ls]otts given InU,S, inchss66 170412 Spdng, Broke Arm Bias 1 Inch = 25.4 mm

51

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TRACTOR-- MODELNUMBER917.272262BRIGGS&STRATrONENGINE-MODELNUMBER445777TYPENUMBER0154-E1

51A_

54_ 654 m

1027_ 531

52

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TRACTOR- - MODEL NUMBER 917.272262BRIGGS& STRA'I'I'ONENGINE-MODELNUMBER 445777TYPE NUMBER 0154-E1

211_

41_J_ I 383_ 337_ 22_50 _62 l

91 240J_r _ 635_ _5 -- 914_

389.. _788 _.% 1251 11691

1"--6011 387_1_'- 628" 163_ 419 _ _ l_S¢ln_'g I

9180

,21 CARBURETOR OVERHAUL KFF:1__ 552G91 117- 552A@742--816LJ'_ _---i0 i_ _ 151@ _ '

1123_, 276_ 184 _ 552A81124_ 105Q 6330 987@ 691 e 112.3o

977 CARBURETOR GASKET SET

51A_ 137__ 276_

672_,.J'_,_ 15ol_J 987_)1123_:_ 1124_ 6330

160_ 1127t'_3117.' 276 @

g471

5,3

Page 54: Riding Mower

TRACTOR -- MODEL NUMBER 917.272262BRIGGS & STRATI"ONENGINE-MODELNUMBER445777TYPE NUMBER 0154-E1

74|

_! 729 _

363 _ 1095 VALVE GASKET SET

851

358 ENGINE GASKET SET

so 20_ 8._--

276_I_

9_ slA_-'_ eBe_

2_ 691 6 22_1 9_1_

8420 10

5240

78351_

eg_

54

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TRACTOR- oMODEL NUMBER 917.272262BRIGGS & STRATI'ONENGINE-MODELNUMBER445777 TYPE NUMBER 0154-E1

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO, DESCRIPTION

1 694001 Cylinder Assembly 130 690993 Valve-Throttle2 499585 Bushino,/SealKit 131 499805 Kit-Throffie Shaft3 391086 • SeaJ-Ol_l(Magneto Side) 133 499806 Float-Carburetor4 690069 Sum_p-tEngine 138 499803 TublvFuet Transfer5 693998 Head-Cylinder (Cylinder1) 137 690994 O1 Gashet-Roat Bowl

5A 893999 • Head-Cylinder (C_linder2) 141 499807 K'rt-ChokeShaft7 693997 + Gasket-Cylinder Head 142 499808 O Nozzle-Carburetor8 499601 Breather Assembly 146 690979 Key-Timing9 690937 • Gasket-Breather 150 690995 _._ Gasket-Nozzle10 690960 Screw (Breather Assembly) 160 690996 Retalner-Solenoid11 690942 Tube-Breather 163 691001 ,+ Gasket-AirCleaner12 690945 ° Gasket-Crankcase 187 693180 Line-Fuel13 690360 Screw (CylinderHead) 188 690960 Screw (Control Bracket)15 690946 Plug-Oil Drain 192 690083 Ad ustar-RockerArm15A 691680 Plug-Oil Drain 197 690960 Screw (Back Pate

Crankshaft16 691046 209 691018 Spring-Governor20 690947 , Seal-Oil (PrO Side) 211 691019 Spring-Governed Idle22 694966 Screw (Crankcase Cover) 213 691021 Bracket-Choke Control23 691053 Flywheel 216 691022 Link-Choke24 222698 Key-Flywheel 219 696376 Gear-Governor25 694003 Piston Assembly (Standard) 220 690412 Washar (=GovernorGear)

694005 PistonAssembly (.010 222 691023 Bracket-ControlOversized) 227 691048 Lever-Governor Control

694007 PistonAssembly (.020 231 690718 Screw Choke Valve)Oversized) 246 691035 F ker-Fue

694009 Piston Assembly (.030 256 690957 Retainer-BreatherOversized) 252 690956 Callactor-Oil

26 694004 Ring Set(Standard) 265 691024 Clamp-Casing694006 Ring Set (.010 Oversized) 267 695134 Screw (Casing Clamp)

694008 I: IRing Bet .020 Oversized 276 690997,_1:1: Washer-Sealing

694010 RingSet 030 Oversized 287 690960 Screw (Dipstick/Tube27 690975 Lock-Pistan Pin Assembly)28 690229 Pin-Piston (Standard) 304 695277 Housing-Blower29 499583 Rod-Connecting (Standard) 305 691005 Screw (BlowerHousing)32 690976 Screw (ConneotJngRed) 309 691262 Motor-Starter33 499596 Valve-Exhaust 310 691263 Screw (Starter Motor)34 499597 Valve-Intake 311 497608 Brush Bet39 690963 Spdng-Valve (Intake) 332 691059 Nut (Flywheel)36 690963 Spdng-Valve (Exhaust) 333 691060 Armature-Magneto40 690964 Retainer-Valve 334 691061 Screw (Magneto Armature)42 499596 Keepor-Valve 337 691043 Sparkplug45 690977 Tappet-Valve 358 694012 Gasket Set-Engine46 690978 Camshaft 363 691062 Puller-Flywheel48 693893 Short Block (Replacement 383 690966 Wrench-Sparkplug

Engine 445777-0027-E2 385 690960 Screw (Fuel Pump)50 690948 Manifold-Intake 387 808656 PumP-Fuel51 690949,_+ Gasket-Intake 404 590442 Washer Governor Crank)

418 690999 Pate-Carburetor445 499486 Filter*AirCleaner Ca_ridge

447 691003 Screw lair Guide Cover/447A 690960 Screw Air Guide Cover

51A 690950"_: Gasket-Intake53 690951 Stud-Carburetor64 690953 Screw (Intake Manifold)73 691055 Screen-Rotating74 691057 Screw Rotaitng Bcreen)75 691056 Washer Flywheel)89 690283 Plug-Oil95 690718 Screw ('lllrottlo Valve)98 499802 Kit-Idle Speed104 690984 _l Pin-Float Hinn(]_e105 690985 _l Valve-Float Needle108 690986 Valve-Choke117 690232 _ Jet-Main (Standard)

690989 Jet-Main (High AYdtude)121 499811 Kit-Carburetor Overhaul122 690952 Spacer-Carburetor125 499804 Carburetor

Included in Engine Gasket Bet, Key, No,358

O Included in Carburetor Overhaul Kit, KeyNo, 121

:_ Included in Carburetor Gasket Set, Key,No. 977

+ Included in Valve Overhaul Kit, Key, No.1095

NOTE: All componentdimenalonsgiven in US.inches 1 inch = 25.4 mm

56

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TRACTOR-- MODELNUMBER917.272262BRIGGS&STRATFONENGINE-MODELNUMBER445777TYPENUMBER0154-E1

KEY PART KEY pARTNO. NO, DESCRIPTION NO. NO. DESCRIPTION

467 691008 Knob-Air Cleaner 868 690968 .+ Seal-Vaive474 691064 Altemator 877 399916 Wire/Connector-Attemator501 691185 Regulator 863 690970 .+ Gasket-Exhaust505 691029 Nut (Govemor Control Lever) 914 690960 Screw(Rocker Ann Cover)510 497606 Drive-Steer 918 694000 Hose-Vacuum513 692024 Clutch-Drive 929 691003 Sorew (Choke COUtTOI523 691036 Dipstick Bracket)524 691032 • SeaJ-O Ril_ (DipstickTube) 943 690589 • Seal-O Ring (Oil Pump525 691037 Tube-Dipstick Cover)526 690960 Screw (Regulator)544 947 499809 Solenoid-Fuel

AtmaIum-Starter (SerServiced 965 499613 Cover-Oil Pumpby 691262 Starter Metor 967 273638 Filter-Pre CieanerOnly) 968 499786 Cover-Air Cleaner

552 690552 Bushing*GovernorCrank 975 499810 BowI-FIoet552A 690553 Bushing-Governor Crank 977 499812 GaSket Set-Carburetor562 690311 Bolt (Governor Control Lever) 987 691000 _: Seal-'rllrottle Shaft573 691009 Plate-Back 1005 691243 Fan.Flywheel679 691029 Nut (Starter Cal_le) 1013 690954 Nipple-OilFilter601 95162 Cramp-Hose 1017 690770 Screen=Oil Pump615 690317 Retainer-Governor Shaft 1019 693996 Kit-Label616 691045 Crank-Governor 1022 690971 .+ Ga.sket-RockerCover628 690960 Screw (Fuel Pump Bracket) 1023 499599 Cover-Rocker Ann (Cylinder633 690998 2_: SeaI-Choke/rh;,ot6e Shaft 1)835 66538 Boot-Sparkplug 1023A499600 Cover-Rocker Arm (Cylinder654 690958 Nut (Carburetor) 2)668 691215 Spacer 1024 499054 Pump-Oil672 690234 _: Gasket-Carburetor Plate 1026 690981 Rod-Push (Steel)691 690657 • Seal-Governor Shaft 1026A690982 Rod-Push (Alemlnum)697 690372 Screw (Drive Cap) 1027 492932 Filter-Oil703 691010 Clip 1029 690972 Arm-Rocker718 690959 Pin-Locating 1035 691042 Shaft-Pump

Label-Emission729 694123 Clip-Wire 1036 695704741 690980 Gear-'Rming 1051 691265 Ring-Retaining742 690328 Retainer-ERing 1058 274794 Owner's Manual750 691033 Screw _Oil PumpCover) 1090 691293 Retainer-Brush783 693058 Gear-Pinion 1095 694013 Set-Valve Gasket788 691039 Bracket-Fuel pump 1100 690973 Pivot-RockerArm769 695050 Wiring-Harness 1119 691183 Screw Altemator)797 693167 NUt (Brush Retainer) 1123 690987 _:_ SeabO Rng (So enoid798 690967 Screw (RockerArm) Retainer)801 691283 Cap-Drive 1124 690988_.t Seal-O Ring (FuelTransfer802 691266 Cap-End Tube)803 Housing-Starter (Serviced by 1126 690991 Screw (Fuel TransferTube)

691262 Starter Motor Only) 1127 690992 Screw (Float Bowl)842 691031 • SeaI-O Ring (Dipstick) 1126 690990 _i Screw (CorbumtorNozzle)947 499602 Assembly-Dipstick/Tube 1169 693140 Screw (carburetor Cover951 493880 Terminat-Sparkplug Plato)855 691011 Adapter-Air Cleaner865 691012 Cover-Air Guide Cytinder 1) Included in Engine Gasket Set, Key. No.866A 691014 Cover-Air GukJe Cy nder 2) 358865B 691015 Cover-Air Guide a Included in CarburetorOverhaul Kit, Key.

No. 121:_ Included le Carburetor Gasket Set, Key.

No. 977+ tocleded in Valve Overhaul Kit, Key. No.

1095

NOTE: All component dimensionsgiven in U.S.inches 1 inch = 25.4 mm

56

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58

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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

GUIDE

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

_ /_ Operate your Tractor up end down the face of slopes (not IAi, Jk greater than 15 ), never across the face. Make turns gradu- I

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

Page 60: Riding Mower

Forrepairofcan'y-inproductslikevacuums,lawn equipment,andelectronics,callfor the nearestSears Parts and RepairCenter.

1-800-488-1222 ,_'ne, dayorrighqU.SAor_

tM_w._ears.com

Forthereplacementparts,accassodesandowner'smanualsthatyouneedto do-it-yourself,callSears PartsDirectS'!

1-800-366-PART 6 &m.- 11 p.m., 7 days aweek(1.8oe-366-7278) (u.s_ _ly)

__tect

To purchaseor inquireabout a Sears Service AgreementorSearsMaintenanceAgreement:

1-800-827-6655 (u.s.A.) 1-800-361-6665 (Canada)

7 a.m.- 5 p.m.,CST, Mort.- Sat. 9 a.m.- 8 p.m.EST, M - F,4 p.m.S_

Parapedrserviciode re_ a Au Canadapourserviceenfran_s:dornk:_o,y para ordenarpiezas: 1.800.L_.FOYERMC

1-sea-su-PIOG__ ('1_0o_3_(1-888-784-6427) ,,_w.seam.ca

©Sea_ _andCo.

® Registered Trademark / TM Trademark / su Service Mark of Sears, Roebuck and Co.

® Marca Reglstrada / _MMarca de Fdbdca / se Marca de Servtclo de Sears, Roebuck and Co.

McMarque de commerce / MoMarque d_posde de Seam, Roebuck and Co.

179423 04.23.01 RH Printed in U.S.A.