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Control of Wheat Flour Quality by Control of Wheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h i G bH & C KG Mühlenchemie GmbH & Co. KG Ahrensburg, Germany LP04012001

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Page 1: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Control of Wheat Flour Quality byControl of Wheat Flour Quality by Improvers

Lutz Popper, Ph.D., Head R & DMühl h i G bH & C KGMühlenchemie GmbH & Co. KGAhrensburg, Germany

LP04012001

Page 2: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Diversity of Baking ProceduresTime [min]

Germany RMT (rolls)

China Steam bread

BrazilBaguette

Ghana Sugar bread

IndiaParothas

FranceBaguette, direct

U.S./CanadaPan bread

MexicoBolillos

ArabiaFlat bread

5 Mixing 1 min Mixing 9 min Mixing 10 min Mixing 9 min Mixing 5 min Mixing 10 min Mixing 10 min Mixing 4 min Mixing 9 min10 Dough rest Dough rest Moulding15 Dough rest Dough rest 2 min Dough rest 2 min 20 min Dough rest Moulding Final proof Dough rest20 80% r h 60 min Fi t f M ldi 20 min F t 30 min 20 min20 80% r.h. 60 min First proof Moulding 20 min Frozen storage 30 min 20 min25 10 min First proof Ambient conditions30 First proof First proof Moulding Moulding 10 h35 10 min Moulding Final proof First proof Moulding Moulding40 Moulding Final proof 30 min First proof First proof45 82% r.h. 30 min Moulding 10 min50 Final proof 82% r.h. 180 min Baking Moulding55 Final proofshortened60 80% r.h.65 "Drying", 2 min Moulding 82% r.h.70 Baking First proof Moulding 30 min75 Laminieren Final proof Final proof Temperature80 25min Moulding 20 min ca. °C85 Final proof ambient conditions 82% r.h. Baking ‐1590 120 min 695 82% r.h. Baking 15 min 18

shortened

g 18100 45 min 20105 20 min T hawing 25110 Baking 32‐35115 8 h 40‐45120 18 min 100125 200‐220130 Steaming 230‐250135 Shortened135140 25 min Wt Wheat145150155 2 nd Fermentation160 (final proof)165 90 min170 1st Fermentation175

Shortened

175180 4 h185190195 Baking200205 25 min210 Baking

Shortened

Shortened

3LP06102014

215 Baking220 20 min225 60 min230235240

Page 3: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

lFlour Improvers

Standardization and optimization of flour quality with micro‐ingredientswith micro ingredients

4

Page 4: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Reasons for Application of Flour Improvers

Equilibrate fluctuations of flour properties due toq p pgrain from new harvest ordifferent varieties ordifferent lotsgrain damage

Improve baking performanceDiversify applicabilitySuit customers specifications

LP03052001 5

Page 5: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Additives Used in Flour Improvers

1 – 100 ppm on flour 500 – 3,000 ppm on flour

Enzymes

Oxidizing agents

Emulsifiers

Acidity regulatorsOxidizing agents

Ascorbic acid

y g

Malt flour

Vit l h t l tReducing agents Vital wheat gluten

Hydrocolloids

Soy flour

PreservativesPreservatives

LP24082015 6

Page 6: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

idi iOxidizing Agents

Page 7: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Reasons for the Use of Oxidation

Modern milling technology (roller mills instead of stones) reduces g gythermal and oxidative stressShort storage of flour / just‐in‐time production reduces maturation 

i dperiodAir‐tight packaging material or silo storage reduce access of oxygenIndustrial bakers requiring very constant flour properties, andHigher dough toleranceBleaching effects on flour and/or bread crumbWheat varieties and high protein levels requiring / allowing for g p q g / gmore oxidative maturation (?)

LP24082015 8

Page 8: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Oxidizing Agents as Flour Improvers

Potassium bromate Chlorine & chlorine dioxidePotassium bromatePotassium iodateCalcium bromate

Chlorine & chlorine dioxideHypochloriteBenzoyl peroxideCalcium bromate

Calcium iodateAzodicarbonamide

Benzoyl peroxideAscorbic acid, resp.

h d bi idAzodicarbonamideCalcium peroxideAmmonium persulfate

Dehydro‐ascorbic acidSodium hypophosphite

Ammonium persulfatePotassium persulfateSodium perborate

CystineHydrogen peroxideSodium perborate

Sodium percarbonateAcetone peroxide

OxygenOzoneAcetone peroxide Ozone

9LP14032013

Page 9: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Ascorbic acid min

.htm

l

Ascorbic acid

ery/

vita

min

/vita

m.e

du/m

icro

/gal

lem

icro

scop

y.fs

uS

ourc

e: w

ww

.

10

Ascorbic acid under the microscope

Page 10: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Reactions of Ascorbic Acid in Dough

1/2 O2 Ascorbic acid Protein-SH HS-ProteinGlutathione

dimer

H2O Dehydro- Protein-SS-ProteinReduced

Ascorbateoxidase

Glutathioneoxidase

H2O Dehydroascorbic acid

Protein SS ProteinReducedglutathione

11LP04012001

(modified from Grosch and Wieser, 1999)

Page 11: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

General Directions for Use of Ascorbic Acid in Flour ImprovementFlour Improvement

Typical dosage: yp g2 – 6 g per 100 kg flour = 20 – 60 ppm

High and soft protein: 60 – 100 ppm

High and short protein: 20 – 40 ppmHigh and short protein: 20  40 ppm

Low and soft protein: max. 60 ppm

Low and short protein: 20 ppmLow and short protein: 20 ppm 

Low Falling Numbers (below 220 s): Increase dosages by 50 %

12LP08022006

Page 12: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Effects of Ascorbic Acid in Baking

Compensates lack of flour maturationpImproves dough stabilityImproves fermentation tolerancepIncreases dough elasticityReduces dough extensibilityReduces dough extensibilityReduces dough stickinessImproves dough handling properties and machinabilityImproves dough handling properties and machinabilityResults in finer crumb structure (smaller pores)Increases volume yieldIncreases volume yield

13LP08022006

Page 13: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Effect of Ascorbic Acid on Baking Results

Wheat flour T 55Wheat flour T 55

Ash 0.497 %

Protein d.b. 13.3 % withouttreatment

Wet gluten 34.3 %

Falling no. 314 s

Water abs 58 8 %

treatment

Water abs. 58.8 %

Gluten index 89

ELCO C-1003.5 g/100 kg3.5 g/100 kg

14LP26042001

Page 14: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

A di b idAzodicarbonamide(ADA)(ADA)

15

Page 15: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Possible Actions of Azodicarbonamide

O OII II

Prot-SS-Prot 2 GSH H2 NCN=NCNH2 2 Prot-SHProt SS Prot 2 GSH H2 NCN NCNH2Azodicarbonamide

2 Prot SH

O OII II

2 Prot-SH GSSG H2NCN-NCNH2I IH H

Prot-SS-Prot

H H

Biurea

GSH reduced glutathioneGSSG oxidized glutathione

16LP24082015

Prot-SS-Prot gluteline

Page 16: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Properties of Azodicarbonamide

Fast oxidizing effectgResults in bucky doughsImproves dough stabilityImproves dough stabilityImproves crumb structure, butSometimes a few larger holesSometimes a few larger holesBread surfaces rough when insufficient relaxing time

d d l l i b d flRecommended max. level in bread flour 45 ppm

17LP24082015

Page 17: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

EnzymesNature’s all‐purpose tools

Page 18: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

No Baking without Enzymes!

In all baking processes, enzymes are involved, becausefl t i lflour contains cereal enzymesyeast has enzymes to convert flour components into fermentable substances

Flour & bread improvers contribute additional enzymes to the baking process.

for standardization of optimization of the flour’s baking performance and for improvement of the end product quality

If ll ti iti h ll b id d th fl h t b t t dIf all enzyme activities shall be avoided, the flour has to be treated by chemicals (f.i. chlorine) or heat in order to inactivate the enzymes.

An accordingly treated flour could only be used to produce flat bread, chemically leavened bread, soft biscuits or the likeSome extruded snack products can be made from enzymeSome extruded snack products can be made from enzyme‐inactive flour.

19LP17062014

Page 19: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Sources for lndustrial Food Enzymes

Figs FicinFigs FicinPlants Pineapple Bromelain

Papaya PapainPapaya Papain

Pigs calves Pancreatin ChymosinPigs, calves Pancreatin, ChymosinAnimals Hen eggs Lysozyme

Milk Lactoperoxidasep

Yeast Invertase, LipaseYeast Invertase, LipaseMicrobes Moulds Amylase, Xylanase,

Bacteria Protease, Oxidase

LP04012001 20

Page 20: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Energy of Activation & Enzyme Catalysis

21LP04012001

Page 21: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Enzyme Activity Depends on Many Factors

22LP17072002

Page 22: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Typical Compositions of Doughs and Batters

140

120

140

80

100

ker's

%)

40

60

arts

(B

ak

20

40Pa

0Wheat Bread

Cookies Cracker Hard Biscuits

Flat Wafers

23LP21022003

Flour Water Fat Sugar

Page 23: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

l l iAmylolytic Enzymes

24

Page 24: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Amylolytic Enzymes used in Baking

Maltose

Glucose

25LP17072002

Page 25: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Effect of α‐Amylase on Dough and Baked Good

Break‐down of hydrated starch (only mechanically or thermally damaged y ( y y y gstarch)

Release of waterReduction of dough viscosity/consistencyImproved extensibilityM i ki l k b if d iMay cause stickiness, large pores or weak crumb if used in excess

Produces “limit dextrins” (branched fragments) and short linear dextrinsand finally maltose from linear sections of the starch moleculeand finally maltose from linear sections of the starch molecule

Improved browningImproved shelf lifeImproved shelf lifeBetter fermentation

Enhanced volume yield and bread aspecty p

26LP24082015

Page 26: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Dosage Recommendation for Fungal α‐Amylase

Minimum dosage (ppm) of Alphamalt VC 5000 (5,000 SKB/g) g pp p gestimated from Falling Number and extraction rate

Falling number Type 405 / 550, Type 812 / 1050, Falling number 70-75 % extraction 80-85 % extraction

220 – 240 20 0240 260 25 0240 – 260 25 0260 – 280 40 20280 – 300 45 40300 – 320 55 45320 – 350 65 > 55

l ll f h h

350 – 380 80 ->380 > 100 -

Strong gluten allows for higher dosages

27LP24082015

Page 27: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

i ll lHemicellulases

Pentosanases, Xylanases and Co.

28

Page 28: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Enzymatic Hydrolysis Sites in Wheat Xylan

Arabinose

Coumaric acid

Xylose

Ferulic acid

Coumaric acid

α-L-Arabinofuranosidase

Coumaric acid esterase

Endo-1,4-ß-xylanase

Coumaric acid esterase

Ferulic acid esterase

29LP21032002

Page 29: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Effect of Various Xylanases on Pentosan* ViscosityViscosity

140Break-down of

WUXBreak-down of SWUX and

WEX

130

140

%) A. niger 2

A i 6

110

120

sity

(% A. niger 6T. reesei 1T i 3

90

100

Visc

os T. reesei 3B. subtilis

80

90

0 2 4 6 8 10 12*Pentosan fromwheat starch tailings

0 2 4 6 8 10 12Xylanase concentration (uDNS/mL)

30LP04012001

WUX – water-unextractable xylans WEX – water-extractable xylansSWUX – solubilized water-unextractable xylans

Page 30: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Summary of the Effects of Xylanases

Break down xylan backboneSoften gluten‐xylan networkHydrolyse soluble and insoluble pentosansHydrolyse soluble and insoluble pentosans

initial increase of water absorption dough dryingrelease of water softening of glutenrelease of water softening of gluten

Improve extensibilityDough softeningVolume increase of baked goodsVolume increase of baked goodsCan be used to achieve finer or coarser crumbM i ki if i bl d dMay cause stickiness if not suitable or overdosed

LP17062014 31

Page 31: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

idOxidases

32

Page 32: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Some Oxidizing Enzymes 

Glucose oxidaseGalactose oxidaseHexose oxidaseHexose oxidaseSulfhydryl oxidasePhenoloxidase (laccase)Phenoloxidase (laccase)Peroxidase

lKatalase

33LP04012001

Page 33: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Effects of Glucose Oxidase in Dough

Glucose + O2 + H2OGOD

Gluconic acid + H2O22 2 2 2

H2O2 H2O

H2O2Ascorbic acid Protein-SH HS-Protein

Glutathiondimer

Gl t thi

H2O Dehydro- Protein-SS-ProteinReduced

Glutathioneoxidase

H2O Dehydroascorbic acid

Protein SS ProteinReducedglutathion

H2O2 H2O

Pentosan + H O (Peroxidase) Oxidative gelation

34LP01022012

Pentosan + H2O2( ) Oxidative gelation

Page 34: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Effect of Glucose‐Oxidase on Dough Development

500

BU

)nc

e (B

sist

an

Reference

0

Res Glucose Oxidase

00 5 10 15 20

35LP04012001

Time (min)

Page 35: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Comparison of Glucose Oxidase in Germany Breakfast Rolls (over‐fermented)Breakfast Rolls (over fermented)

AAc, 30 ppm GOX, 12 u/kg GOX, 40 u/kg GOX, 120 u/kg

Wheat flour: German soft wheat; SOX from pilot scale production

LP01022008 36

Page 36: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Summary of the Effects of Oxidases

Create hydrogen peroxidey g pCause cross‐linking of proteins and pentosans“Inactivate” softening (reducing) substances such as cysteine orInactivate  softening (reducing) substances such as cysteine or glutathioneIncrease water absorptionpResult in dryer dough surfaces and hence better handling propertiesImprove the opening of the cut, f.i. of baguetteImprove dough stabilityp g yHelp to preserve the dough shape in long fermentations

37LP23022015

Page 37: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

b lCarboxyl Esterase

Lipase, Phospholipase, Galactolipase & Co.

Page 38: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Simplified Classification and Distribution of the Main Lipids in Wheat Flour (averages; % d s )Main Lipids in Wheat Flour (averages; % d.s.)

Wheat flour lipids 2.7

Free lipids Bound lipids0 9 1 80.9 1.8

Nonpolar Polar Nonpolar Polar0 7 0 2 0 6 1 20.7 0.2 0.6 1.2

Glycolipids Phospholipids Glycolipids Phospholipids0 14 0 05 0 25 0 950.14 0.05 0.25 0.95

39LP27042011

Modif. from Pomeranz & Chung, 1978, using data from Chung & Ohm, 2009

Page 39: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Effect of Wheat Lipids on Volume Yield of Defatted Wheat FlourDefatted Wheat Flour

polar lipids660ur)

polar lipids660

0 g

flou

s, 1

973

total lipids600

(ml/1

00

itchi

e &

Gra

s

non-polar lipids530

olum

e(

f. fro

m M

acR

non-polar lipids

460read

vo

Mod

if

volume prior to baking460B

r

0 0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.70.3 3.0

LP04072002

Re-added wheat lipid (g/100 g flour)

40

Page 40: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Effect of Dosage and Proof Time on Baguette Rolls with Alphamalt EFX Super (Carboxyl Esterase)Rolls with Alphamalt EFX Super (Carboxyl Esterase)

0 ppm 10 ppm 25 ppm 50 ppm

Basic treatment:FAA 1 SKB/g

1.5 h, normal proof

FAA, 1 SKB/g ADA, 40 ppmAsc., 160 ppm

SSL, 0.3 %

743 748 787 856

2 h, over-proof 1

Volume yield,mL/100 g flour p

803 852 882 935

2.5 h, over-proof 2

41

863 937 965 1015

LP01062007

Page 41: Control of wheat flour quality by improvers - IAOM · PDF fileControl of WheatFlourWheat Flour Quality by Improvers Lutz Popper, Ph.D., Head R & D Mühl h iMühlenchemie GbHGmbH &C&

Bleaching  Mechanism of Triacyl Lipase

Triglyceride  FFA + Lyso‐LipidTriacyl Lipase(1)

FFA + O2 R‐OOH (hydro peroxide)Lipoxygenase(2)

2 y p

R‐OOH bleaches the flour pigment and oxidizes the thiolR OOH bleaches the flour pigment and oxidizes the thiolgroups of proteins

(1) I t i i dd d t i l li(1) Intrinsic or added triacyl lipase(2) Flour lipoxygenase type 1FFA – free fatty acid (R‐H)

42TKP17082011

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Summary of the Properties of Carboxyl EsterasesEsterases

Produce emulsifier‐like substances from lipidspEnhance dough stabilityIncrease volume yieldIncrease volume yieldResult in fine porer structureEnhance crumb whiteness be physical (shallower shadows) andEnhance crumb whiteness be physical (shallower shadows) and chemical (indirect bleaching) effectsImprovement of initial crumb structure & bread volumeImprovement of initial crumb structure & bread volume Improved crumb softness after storageMay cause off flavour if not compatible with involved lipidsMay cause off‐flavour if not compatible with involved lipids

LP17062014 43

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Enzymes Summary

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Typical Effects of Enzymes on Bread Quality used at common dosagesused at common dosages

Enzyme WA(1) Volume(2) Stability(3) Cut(4) Colour(5) Crumb(6) Shelf-life(7)

-Amylase, fungal o ++ - + + - + Amylase cereal + ++ +-Amylase, cereal - + -- - ++ -- +-Amylase, bacterial - (+) (-) o o - +-Amylase, maltogenic o o o o o o ++X l ( )XylanaseWUX + ++ + + o + (+)XylanaseWEX - + - - o - oProtease o (+) (+)/- + o (-) oOxidase ++ + ++ ++ o + (+)Carboxylesterases + ++ + + o ++ +Transglutaminase o o + + o o o

(1) Water absorption (2) Baking volume yield (3) Shape stabilty (4) Opening of the cut, shred (5) Crust colour (6) Crumb fineness (7) Non-microbial shelf-lifeWUX – water-unextractable xylans WEX – water-extractable xylans

LP04112014

y y

45

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S i f ISynergies of Improvers

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Combined Effect of Ascorbic Acid Enzymes

German wheat flour Type 550, harvest 2003

Untreated Asc. 4 g

Asc.+Amyl.8 g + 30 g

Asc.+(Amyl.+Xyl.)8 g + 10 g

yp

g g g g g

490 mL* 820 mL 950 mL 970 mL

* Volume yield in mL per 100 g flour Volume yield in mL per 100 g flour

47LP22022010

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Carboxyl Esterase Boosts the Baking Results

ELCO C 100K: Ascorbic acid 100 %ELCO C 100K: Ascorbic acid, 100 %Alphamalt A 15140: Amylase, 140,000 SKB/gAlphamalt HC 13045: HemicellulaseAlphamalt Gloxy 14080: Glucose oxidaseAlphamalt Gloxy 14080: Glucose oxidaseAlphamalt EFX Mega: Carboxyl esterase

Reference ELCO, 50 ppm ELCO, 50 ppm ELCO, 40 ppmA 15140, 10 ppm A 15140, 10 ppm A 15140, 10 ppm

HC 13045 30 ppm HC 13045 30 ppmHC 13045, 30 ppm HC 13045, 30 ppmGloxy 14080, 20 ppm

EFX Mega, 10 ppm48LP05112014

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ff f lEffects of Flour Improvers on RheologyRheology

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F lli N bFalling Number

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Effect of Amylases on Falling Number

600 North American

500

550[s

]tFAAMBEXMWF

North American hard wheat

400

450

umbe

r

300

350

400

allin

g N

250

300Fa

German soft wheat

2000 50 100 150 200 250

D [ /100 k fl ]Dosage [g/100 kg flour]

LP09062004 51

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A New Amylase for Falling Number Control

5Dough consistency

3

4

5

DoughPore

1

2

3 Doughstabilitystructure

Al h lt A0

Alphamalt A

Alphamalt FN

Volume yield

Crust color

Dough consistency: 0 = soft; 5 = firmP t t 0 fi 5

BloomPore structure: 0 = fine; 5 = coarse

LP24082015 52

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Effect of Rowelit on Falling Number and Baking

280700

260

280

650

700

(s)

00 g

)

240

260

600

650

umbe

r (

d (m

L/10

V l

220

240

550

600

allin

g N

u

me

yiel

d VolumeFalling No.

200

220

500

550 Fa

Volu

m

Wheat flour T55012.6 % protein

2005000 25 50 75 100 125 150

Dosage Rowelit (g/100 kg flour)

LP18112010

g (g g )

53

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The Farinogram [Mixolab Curve]The Farinogram [Mixolab Curve]

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Farinograph Examples for Weak & Strong Flour

Mi i ti ( i )Mixing time (min)

LP28062006 55

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Effect of Glucose Oxidase on the Farinogram

500

U)

German wheat flournce

(B

German wheat flour10 ppm Alphamalt Gloxy 5080

Res

ista

ReferenceR ReferenceGlucose Oxidase

00 5 10 15 20

Time (min)

LP09062004

Time (min)

56

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Effect of Alphamalt BX on the Farinogram

500

BU

)nc

e (B

esis

tan

no treatment

German wheat flour

0

Re no treatment

400 ppm BX

00 5 10 15 20

Time (min)Time (min)

LP09062004 57

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Effect of Flour Treatment on Farinogram

, undOxidation,

ppmEnzyme,

ppmWA%

Developm.min

Stabilitymin

SofteningB.U.

brom

ate,

poun

d,

s co

mpo

upp ppuntreated 59.8 3.0 4.5 30

AA, 10 59.8 3.5 10.0 10AA, 20 59.8 3.0 12.0 0

tass

ium

bas

eco

mp

ng a

gent

s

AA, 40 59.8 2.5 12.0 10AA, 80 59.5 3.0 12.0 20PBr, 10 60.0 3.5 5.0 30

PB

r=po

tse

/xyl

ana

s/m

atur

inPBr, 20 60.1 3.0 7.0 25PBr, 40 60.0 3.0 7.0 20PBr, 80 60.1 3.5 7.5 20

A 10033 50 59 8 3 0 4 5 30

rbic

aci

d,3=

amyl

asen

zym

esA 10033, 50 59.8 3.0 4.5 30A 10033, 100 59.8 3.0 3.5 50A 10033, 150 59.8 3.5 2.0 60

AA 20 A 10033 100 59 5 2 5 3 0 30

AA

=asc

orA

1003

3=m

ultip

le AA, 20 A 10033, 100 59.5 2.5 3.0 30

AA, 40 A 10033, 100 59.3 3.0 1.0 25AA, 80 A 10033, 100 59.8 2.5 1.0 45

BX, 100 59.5 3.0 10.5 20

LP22022001

A

BX

=BX, 200 59.6 2.5 8.5 25BX, 400 59.3 3.0 7.0 70

58

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The AlveographThe Alveograph

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Effect of Various Flour Additives on Alveograms

Treatment P L P/L W Remarksuntreated 83 97 0.86 209Ascorbic acid (1) + - + ++Potassium bromate ++ - + ++Cysteine (2) - + - -ySodium metabisulfite - - - -alpha-Amylase (3) -- ++ -- -Hemicellulase, AN - o - -e ce u ase, oHemicellulase, TR -- + - -Hemicellulase, BS - - + -Protease, fungal (4) - + - -

(1) ELCO C-100(2) EMCEsoft PProtease, fungal

Glucose oxidase (5) + - + oAlphamalt A 6003 - + - -Alphamalt A 9029 - + - -

(2) EMCEsoft P(3) Alphamalt A 4050(4) Alphamalt Pro(5) Alphamalt Gloxy 4092(6) Alphamalt LQ 4020Alphamalt A 9029 - + - -

Wafer enzyme (6) -- + -- --Alphamalt BX ++ -- ++ +Alphamalt BX + cysteine ++ -- ++ + softer than BX

(6) Alphamalt LQ 4020(7) EMCEvit C

AN = Aspergillus nigerTR = Trichoderma reseei

LP22022001

Alphamalt BX + cysteine ++ -- ++ + softer than BXVital wheat gluten (7) + -/o + ++

TR = Trichoderma reseeiBS = Bacillus subtilis

60

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Effect of Various Enzymes on the Alveogram

150

100)

Lipase B, 100 ppm

Reference

B 2000 500100

ight

(mm B 2000, 500 ppm

VC 5000, 500 ppm

HCF, 30 ppm

Gloxy 4090, 250 ppm50H

e Gloxy 4090, 250 ppm

00 50 100 150

Length (mm)

VC 5000 = alpha-amylase from Aspergillus oryzae, 5,000 u/g (SKB)HCF = hemicellulase from Trichoderma reesei

LP10042015

B 2000 (Alphamalt Pro) = protease from Aspergillus oryzaeGloxy 4090 = glucose oxidase from Aspergillus niger, 1,500 u/g

61

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Effect of Ascorbic Acid on Alveograms

5 ppm

20 ppm10 ppm 20 ppm

10 ppmuntreatedpp

untreated5 ppm10 ppm

Standard + 3 h

After Faridi & Rasper, 1987

LP22022001 62

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Effect of Alphamalt BX on the Alveogram

US flour

untreated 200 ppm 400 ppm

LP22022001 63

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Replacement of Potassium Bromate

Reference 7 g bromate, 10 g VC 5000

40 g Alphamalt BX

LP22022001 64

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The ExtensogramThe Extensogram

65

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Effect of Protein Content on Alveo‐ & Extensograms

LP13052010 66

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Effect of Ascorbic Acid on the Extensogram

1000135 min

700800

900

U) ELCO C-100

135 min

500600

700

nce

(BU

0 ppm30 ppm

300

400500

Res

ista

n

60 ppm120 ppm

100

200

R 300 ppm

2000

0 50 100 150

E tension (mm)

LP13052010

Extension (mm)

67

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Th MC N i tThe MC Navigator

A Quick Guide through the Action of Flour Improvers

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The MC Navigator, an Orientation Chart for Baking & Rheology AdditivesBaking & Rheology Additives

LP05102007 69

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1 MC Navigator Baking (1)

LP05102007 70

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1 MC Navigator Baking (2)

LP05102007 71

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1 MC Navigator Baking (3)

LP05102007 72