conventional refractory castable
TRANSCRIPT
CONVENTIONAL REFRACTORY CASTABLE
TOGODUR - S
Main raw material: Fireclay
Maximum recommended temperature: 1480 °C
Material required: 1,95 t/m3
Grain size: 0 – 6 mm
Chemical properties:
- Al2O3 + TiO2 42% - SiO2 41% - Fe2O3 3% - CaO 12%
Water required for installation l/100kg: 11-15
Thermal conductivity at 400°C: 0,96 W/mK
Thermal conductivity at 800°C: 0,97 W/mK
Thermal conductivity at 1100°C: 0,98 W/mK
Density at 1000°C: 1,90 kg/dm3
Type of bond: hidraulyc
Installation: Casting, vibrating, ramming
Bistriška cesta 85
2319 Poljčane
Slovenia
Tel: +386 (0)2 80 29 160
Fax: +386 (0)2 80 29 164
web: http://www.togo.si
INSTRUCTIONS FOR PREPARATION AND INSTALLATION OF CONVENTIONAL REFRACTORY CASTABLE TOGODUR - S
1. Diagram of drying and initial heating of »TOGODUR - S«
From 20°C to 120°C raise the temperature for about 25°C/h and maintain it at 120°C for
minimum of 15 hours.
From 120°C to 240°C raise the temperature for about 50°C/h and maintain it at 240°C for
minimum of 10 hours.
From 240°C to 550°C raise the temperature for about 50°C/h and maintain it at 550°C for
minimum of 10 hours.
From 550°C raise the temperature for about 50°C/h until the operating temperature is
reached.
2. INSTRUCTION FOR PREPERATION AND INSTALLATION OF CONVENTIONAL REFRACTORY CASTABLE »TOGODUR - S«
2.1. Conventional refractory castable TOGODUR S is prepared in a clean »planet«
(horizontal) type of mixer with addition of clean water in the range of 11 to 15 lit/100kg, depending of the climate conditions.
2.2. Minimum mixing time should be 5–6 minutes at the minimum temperature of 5°C. 2.3. Models and forms in which the material is cast into must be clean and oiled. 2.4. Preparation and installation of castables must be completed in the shortest term
possible, preferably in one turn. In case of a longer installation interruption, it is necessary to appropriately prepare the surface of the installed castable because of the better adherence of the next layer.
2.5. During installation, it is necessary to get out as much air as possible. This will be achieved by vibrating by form vibrator or a vibrating needle.
2.6. After determined amount of time the castable start heating up and due to that fact it is mandatory to spray the surface with water or cover it with wet cloths for a minimum of 24 hours.
2.7. After hardening, the model or the form is to be removed. 2.8. In case of installation on greater surfaces, it is important to pay attention to
dilatation.
CONVENTIONAL REFRACTORY CASTABLE
TOGODUR S – F
Main raw material: Fireclay
Maximum recommended temperature: 1280 °C
Material required: 1,95 t/m3
Grain size: 0 – 6 mm
Chemical properties:
- Al2O3 + TiO2 38% - SiO2 44% - Fe2O3 3% - CaO 12%
Water required for installation l/100kg: 11-15
Thermal conductivity at 400°C: 0,80 W/mK
Thermal conductivity at 800°C: 0,81 W/mK
Thermal conductivity at 1100°C: 0,83 W/mK
Density at 1000°C: 1,90 kg/dm3
Type of bond: hidraulyc
Installation: Casting, vibrating, ramming
Bistriška cesta 85
2319 Poljčane
Slovenia
Tel: +386 (0)2 80 29 160
Fax: +386 (0)2 80 29 164
web: http://www.togo.si
INSTRUCTIONS FOR PREPARATION AND INSTALLATION OF CONVENTIONAL REFRACTORY CASTABLE TOGODUR S - F
1. Diagram of drying and initial heating of »TOGODUR S - F«
From 20°C to 120°C raise the temperature for about 25°C/h and maintain it at 120°C for
minimum of 15 hours.
From 120°C to 240°C raise the temperature for about 50°C/h and maintain it at 240°C for
minimum of 10 hours.
From 240°C to 550°C raise the temperature for about 50°C/h and maintain it at 550°C for
minimum of 10 hours.
From 550°C raise the temperature for about 50°C/h until the operating temperature is
reached.
2. INSTRUCTION FOR PREPERATION AND INSTALLATION OF CONVENTIONAL REFRACTORY CASTABLE »TOGODUR S - F«
2.1. Conventional refractory castable TOGODUR S - F is prepared in a clean »planet«
(horizontal) type of mixer with addition of clean water in the range of 11 to 15 lit/100kg, depending of the climate conditions.
2.2. Minimum mixing time should be 5–6 minutes at the minimum temperature of 5°C. 2.3. Models and forms in which the material is cast into must be clean and oiled. 2.4. Preparation and installation of castables must be completed in the shortest term
possible, preferably in one turn. In case of a longer installation interruption, it is necessary to appropriately prepare the surface of the installed castable because of the better adherence of the next layer.
2.5. During installation, it is necessary to get out as much air as possible. This will be achieved by vibrating by form vibrator or a vibrating needle.
2.6. After determined amount of time the castable start heating up and due to that fact it is mandatory to spray the surface with water or cover it with wet cloths for a minimum of 24 hours.
2.7. After hardening, the model or the form is to be removed. 2.8. In case of installation on greater surfaces, it is important to pay attention to
dilatation.
GUNNING REFRACTORY MATERIAL
TOGODUR S - T
Main raw material: Fireclay
Maximum recommended temperature: 1480 °C
Material required: 2,0 t/m3
Grain size: 0 – 4 mm
Chemical properties:
- Al2O3 + TiO2 42% - SiO2 41% - Fe2O3 3% - CaO 12%
Water required for installation l/100kg: 12-16
Thermal conductivity at 400°C: 0,96 W/mK
Thermal conductivity at 800°C: 0,97 W/mK
Thermal conductivity at 1100°C: 0,98 W/mK
Density at 1000°C: 1,90 kg/dm3
Type of bond: hidraulyc
Installation: Gunning (mechanical or manual)
Bistriška cesta 85
2319 Poljčane
Slovenia
Tel: +386 (0)2 80 29 160
Fax: +386 (0)2 80 29 164
web: http://www.togo.si
INSTRUCTIONS FOR PREPARATION AND INSTALLATION OF CONVENTIONAL REFRACTORY CASTABLE TOGODUR S - T
1. Diagram of drying and initial heating of »TOGODUR S - T«
From 20°C to 120°C raise the temperature for about 25°C/h and maintain it at 120°C for
minimum of 15 hours.
From 120°C to 240°C raise the temperature for about 50°C/h and maintain it at 240°C for
minimum of 10 hours.
From 240°C to 550°C raise the temperature for about 50°C/h and maintain it at 550°C for
minimum of 10 hours.
From 550°C raise the temperature for about 50°C/h until the operating temperature is
reached.
2. INSTRUCTION FOR PREPERATION AND INSTALLATION OF CONVENTIONAL REFRACTORY CASTABLE »TOGODUR S - T«
2.1. Conventional refractory castable TOGODUR S - T is prepared in a clean »planet«
(horizontal) type of mixer with addition of clean water in the range of 12 to 16 lit/100kg, depending of the climate conditions.
2.2. Minimum mixing time should be 5–6 minutes at the minimum temperature of 5°C. 2.3. Models and forms in which the material is cast into must be clean and oiled. 2.4. Preparation and installation of castables must be completed in the shortest term
possible, preferably in one turn. In case of a longer installation interruption, it is necessary to appropriately prepare the surface of the installed castable because of the better adherence of the next layer.
2.5. During installation, it is necessary to get out as much air as possible. This will be achieved by vibrating by form vibrator or a vibrating needle.
2.6. After determined amount of time the castable start heating up and due to that fact it is mandatory to spray the surface with water or cover it with wet cloths for a minimum of 24 hours.
2.7. After hardening, the model or the form is to be removed. 2.8. In case of installation on greater surfaces, it is important to pay attention to
dilatation.
INSULATING CASTABLE
TOGODUR IZO - SP
Main raw material: light alumosilicates
Maximum recommended temperature: 1250 °C
Material required: 1,2 t/m3
Grain size: 0 – 5 mm
Chemical properties:
- Al2O3 + TiO2 39% - SiO2 39% - Fe2O3 8,8% - CaO 12,6%
Water required for installation l/100kg: cca 35
Thermal conductivity at 400°C: 0,35 W/mK
Thermal conductivity at 800°C: 0,37 W/mK
Density at 1000°C: 1,1 kg/dm3
Type of bond: hydraulic - chemical
Installation: Casting, vibrating, ramming
Bistriška cesta 85
2319 Poljčane
Slovenia
Tel: +386 (0)2 80 29 160
Fax: +386 (0)2 80 29 164
Web: http://www.togo.si
INSTRUCTIONS FOR PREPARATION AND INSTALLATION OF INSULATING CASTABLE TOGODUR IZO - SP
1. Insulating castable TOGODUR IZO – SP is prepared in a clean »planet«
(horizontal) type of mixer with addition of clean water of about 35 lit/100kg, depending of the climate conditions.
2. Minimum mixing time should be 3 minutes at the temperature of at least 5°C. 3. Models and forms in which the material is cast into must be clean and oiled. 4. Preparation and installation of castables must be completed in the shortest term
possible, preferably in one turn. In case of a longer installation interruption, it is necessary to appropriately prepare the surface of the installed castable because of the better adherence of the next layer.
DIAGRAM OF DRYING AND INITIAL HEATING OF INSULATING CASTABLE TOGODUR IZO - SP
From 20°C to 120°C raise the temperature for about 25°C/h and maintain it at 120°C
for a minimum of 15 hours.
From 120°C to 240°C raise the temperature for about 50°C/h and maintain it at 240°C for a minimum of 10 hours.
From 240°C raise the temperature for about 50°C/h until the operating temperature is reached.
INSULATING CASTABLE
TOGODUR IZO - V
Main raw material: vermiculite
Maximum recommended temperature: 1050 °C
Material required: 0,5 t/m3
Grain size: 0 – 5 mm
Chemical properties:
- Al2O3 + TiO2 32% - SiO2 16% - Fe2O3 11% - CaO 24%
Water required for installation l/100kg: 90 - 100
Thermal conductivity at 400°C: 0,12 W/mK
Thermal conductivity at 800°C: 0,15 W/mK
Density at 1000°C: 0,46 kg/dm3
Type of bond: hydraulic - chemical
Installation: Casting, vibrating, ramming
Bistriška cesta 85
2319 Poljčane
Slovenia
Tel: +386 (0)2 80 29 160
Fax: +386 (0)2 80 29 164
Web: http://www.togo.si
INSTRUCTIONS FOR PREPARATION AND INSTALLATION OF INSULATING CASTABLE TOGODUR IZO - V
1. Insulating castable TOGODUR IZO – V is prepared in a clean »planet«
(horizontal) type of mixer with addition of clean water of about 90 - 100 lit/100kg, depending of the climate conditions.
2. Minimum mixing time should be 3 minutes at the temperature of at least 5°C. 3. Models and forms in which the material is cast into must be clean and oiled. 4. Preparation and installation of castables must be completed in the shortest term
possible, preferably in one turn. In case of a longer installation interruption, it is necessary to appropriately prepare the surface of the installed castable because of the better adherence of the next layer.
DIAGRAM OF DRYING AND INITIAL HEATING OF INSULATING CASTABLE TOGODUR IZO - V
From 20°C to 120°C raise the temperature for about 25°C/h and maintain it at 120°C
for a minimum of 15 hours.
From 120°C to 240°C raise the temperature for about 50°C/h and maintain it at 240°C for a minimum of 10 hours.
From 240°C raise the temperature for about 50°C/h until the operating temperature is reached.
INSULATING CASTABLE
TOGODUR IZO - VT
Main raw material: vermiculite
Maximum recommended temperature: 1050 °C
Material required: 0,8 t/m3
Grain size: 0 – 5 mm
Chemical properties:
- Al2O3 + TiO2 32% - SiO2 16% - Fe2O3 11% - CaO 24%
Water required for installation l/100kg: 90 - 100
Thermal conductivity at 400°C: 0,12 W/mK
Thermal conductivity at 800°C: 0,15 W/mK
Density at 1000°C: 0,75 kg/dm3
Type of bond: hydraulic - chemical
Installation: Gunning (mechanical or manual)
Bistriška cesta 85
2319 Poljčane
Slovenia
Tel: +386 (0)2 80 29 160
Fax: +386 (0)2 80 29 164
Web: http://www.togo.si
INSTRUCTIONS FOR PREPARATION AND INSTALLATION OF INSULATING CASTABLE TOGODUR IZO - VT
1. Insulating castable TOGODUR IZO – VT is prepared in a clean »planet«
(horizontal) type of mixer with addition of clean water of about 90 - 100 lit/100kg, depending of the climate conditions.
2. Minimum mixing time should be 3 minutes at the temperature of at least 5°C. 3. Models and forms in which the material is cast into must be clean and oiled. 4. Preparation and installation of castables must be completed in the shortest term
possible, preferably in one turn. In case of a longer installation interruption, it is necessary to appropriately prepare the surface of the installed castable because of the better adherence of the next layer.
5. In case of castable installation by gunning, the water is to be added in a way that the material is adhered to the previous layer. In case of slipping it is necessary to decrease the water content, while in case of dust formation the amount of water should be increased.
DIAGRAM OF DRYING AND INITIAL HEATING OF INSULATING CASTABLE TOGODUR IZO - V
From 20°C to 120°C raise the temperature for about 25°C/h and maintain it at 120°C
for a minimum of 15 hours.
From 120°C to 240°C raise the temperature for about 50°C/h and maintain it at 240°C for a minimum of 10 hours.
From 240°C raise the temperature for about 50°C/h until the operating temperature is reached.
FIRECLAY MORTAR
Main raw material: Fireclay
Maximum recommended temperature: 1400 °C
Specific weight: 1,9 t/m3
Grain size: 0 – 1 mm
Chemical properties:
- Al2O3 + TiO2 42%
Water required for installation: as necessary to get appropriate consistency
Type of bond: Chemical - Ceramic
Installation: manual
Bistriška cesta 85
2319 Poljčane
Slovenia
Tel: +386 (0)2 80 29 160
Fax: +386 (0)2 80 29 164
web: http://www.togo.si
INSTRUCTIONS FOR PREPARATION AND INSTALLATION OF FIRECLAY MORTAR
Application:
Appropriate for construction with refractory bricks in thermal aggregates.
INSTRUCTIONS FOR PREPERATION
Material is mixed with addition of clean water.
The amount of water depends of climate conditions and is added until the appropriate consistency is reached.
Minimum mixing time is 5 minutes at the temperature of at least 5°C.
After mixing the material must be left to rest for an hour, after which it should be mixed again and is ready for application.
STORAGE
Keep in a dry place originally packed.
REFRACTORY FIRECLAY MIX
0 – 1 mm
Main raw material: Fireclay
Recommended operating temperature: 1400 °C
Material required: 1,95 t/m3
Grain size: 0 – 1 mm
Chemical properties:
- Al2O3 + TiO2 42% - SiO2 41% - Fe2O3 3% - CaO 12%
Water required for installation: 11-15
Thermal conductivity at 400°C: 0,96 W/mK
Thermal conductivity at 800°C: 0,97 W/mK
Thermal conductivity at 1100°C: 0,98 W/mK
Density at 1000°C: 1,90 kg/dm3
Type of bond: hydraulic
Installation: manual
Bistriška cesta 85
2319 Poljčane
Slovenia
Tel: +386 (0)2 80 29 160
Fax: +386 (0)2 80 29 164
web: http://www.togo.si
INSTRUCTIONS FOR PREPARATION AND INSTALLATION OF REFRACTORY FIRECLAY MIX
Application:
Appropriate for new construction and repair of furnaces, ovens and other thermal elements.
INSTRUCTIONS FOR PREPERATION
Material is mixed with addition of clean water (about 10 – 15%)
Material is mixed until the appropriate consistency is reached. Install it on a clean surface.
Minimum mixing time is 5 minutes at the temperature of at least 5°C.
Preparation and installation of must be completed in the shortest term possible,
STORAGE
Up to 12 months if originally packed and kept in a dry place.
REFRACTORY FIRECLAY MIX
0 – 4 mm
Main raw material: Fireclay
Recommended operating temperature: 1400 °C
Material required: 1,95 t/m3
Grain size: 0 – 4 mm
Chemical properties:
- Al2O3 + TiO2 42% - SiO2 41% - Fe2O3 3% - CaO 12%
Water required for installation: 11-15
Thermal conductivity at 400°C: 0,96 W/mK
Thermal conductivity at 800°C: 0,97 W/mK
Thermal conductivity at 1100°C: 0,98 W/mK
Density at 1000°C: 1,90 kg/dm3
Type of bond: hydraulic
Installation: manual
Bistriška cesta 85
2319 Poljčane
Slovenia
Tel: +386 (0)2 80 29 160
Fax: +386 (0)2 80 29 164
web: http://www.togo.si
INSTRUCTIONS FOR PREPARATION AND INSTALLATION OF REFRACTORY FIRECLAY MIX
Application:
Appropriate for new construction and repair of furnaces, ovens and other thermal elements.
INSTRUCTIONS FOR PREPERATION
Material is mixed with addition of clean water (about 10 – 15%)
Material is mixed until the appropriate consistency is reached. Install it on a clean surface.
Minimum mixing time is 5 minutes at the temperature of at least 5°C.
Preparation and installation of must be completed in the shortest term possible,
STORAGE
Up to 12 months if originally packed and kept in a dry place.
FIREBRICKS
Main raw material: Fireclay
Dimensions:
- 250x123x65 mm - 250x123x40 mm - 250x123x30 mm - 250x123x20 mm
Recommended operating temperature: 1350 °C
Density: 1,9 g/cm3
Porosity: 25%
Chemical properties:
- Al2O3 + TiO2 33%
Thermal conductivity at 300°C: 1,12 W/mK
Thermal conductivity at 700°C: 1,17 W/mK
Thermal conductivity at 1100°C: 1,22 W/mK
Bistriška cesta 85
2319 Poljčane
Slovenia
Tel: +386 (0)2 80 29 160
Fax: +386 (0)2 80 29 164
web: http://www.togo.si
FIREBRICKS
Bistriška cesta 85
2319 Poljčane
Slovenija
Tel: +386 (0)2 80 29 160
Fax: +386 (0)2 80 29 164
web: http://www.togo.si
INSULATING FIRE BRICKS
Basic raw material: calcium aluminium silicate
Dimensions: 250x125x64 mm
Recommended operating temperature: 900 °C
Density: 0,45 g/cm3
Cold crushing strenght: 1 MPa
Chemical properties:
- Al2O3 15% - SiO2 60% - Fe2O3 4%
Thermal conductivity at 200°C: 0,12 W/mK
Thermal conductivity at 400°C: 0,14 W/mK
Thermal conductivity at 600°C: 0,17 W/mK
Thermal conductivity at 800°C: 0,20 W/mK
Mean specific heat between 20°C and 400°C: 0,96 kJ/kgK
Fire resistance under load of 0,05 MPa at 910°C
Bistriška cesta 85
2319 Poljčane
Slovenia
Tel: +386 (0)2 80 29 160
Fax: +386 (0)2 80 29 164
web: http://www.togo.si
INSULATING FIRE BRICKS
Bistriška cesta 85
2319 Poljčane
Slovenia
Tel: +386 (0)2 80 29 160
Fax: +386 (0)2 80 29 164
web: http://www.togo.si
FIREPLACE INSERT
Main raw material: Fireclay
Recommended operating temperature: 1480 °C
Chemical properties:
- Al2O3 + TiO2 42% - SiO2 41% - Fe2O3 3% - CaO 12%
Thermal conductivity at 400°C: 0,96 W/mK
Thermal conductivity at 800°C: 0,97 W/mK
Thermal conductivity at 1100°C: 0,98 W/mK
Density at 1000°C: 2,0 kg/dm3
Weight: 247kg
Bistriška cesta 85
2319 Poljčane
Slovenia
Tel: +386 (0)2 80 29 160
Fax: +386 (0)2 80 29 164
web: http://www.togo.si
