tap hole mass & castable for iron runner

14
Luoyang Sheng Iron Refractories Co.,Ltd. Casthouse refractories & Solution for iron making Casthouse refractories & Solution for iron making www.sirefractories.com [email protected]

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Page 1: Tap hole mass & castable for iron runner

Luoyang Sheng Iron Refractories Co.,Ltd.

Casthouse refractories & Solution for iron makingCasthouse refractories & Solution for iron making

[email protected]

Page 2: Tap hole mass & castable for iron runner

About Us

ShengIron Refractories is a major producer of monolithic refractory products for casthouse. We deliver value to our clients by providing them with our solutions and services from production to installation.

More than 10 years, ShengIron provide quality products and relevant services for iron and steel making industries.

With our strong and independent technical team, ShengIronAbout Us With our strong and independent technical team, ShengIronRefractories has the appropriate knowledge to develop and further optimize the most advanced and reliable solution for our customers.

In addition, our professional technical team offers technical consultant and on-site supports, which is easier for our clients to choose a right product and get better performance.

Page 3: Tap hole mass & castable for iron runner

History &

Development2010 comply with ISO9001 QMS 05

2003 started from a trading house012005 built the first production022007 renamed to ShengIron Refractories & established new production plant

032009 set up our own technical center04

Development2010 comply with ISO9001 QMS 052013 sales turnover exceed 16 million US$06

Service ImprovementCustomerorientated

Quality

Page 4: Tap hole mass & castable for iron runner

For Iron Making

Tap Hole Clay

Castable for Iron Trough

Plastic for Mud Liner of Taphole

Water Free Pressing Mix

Environmental Anhydrous Tap Hole Clay

V-Ti Anhydrous Tap Hole Clay

For Steel Making

Precast Products for Tundish

Work Lining for Tundish

Impact PadSlag Skimmer

Gunning MixTrowelling MixRamming Mass

Alloy Cored Wire

Graphite Electrode

Recarburizer

Silicon Carbide

Page 5: Tap hole mass & castable for iron runner

Anhydrous Tap Hole Clay

Introduction

This series product is developed with corundum, Al2O3-SiO2 Based materials, SiC, Si3N4 and coke as main raw materials and bonded with resin. Products are designed according to

Environmental Tap Hole Clay

V-Ti Tap Hole Clay

and coke as main raw materials and bonded with resin. Products are designed according to the volume of blast furnaces.

Features

... Easy and reliable plugging and opening of the taphole

... Long stable taphole length and long tapping time

... Quick and reliable hardening of the taphole clay

... Minimize taphole splashing while operating

... User-friendly by providing easier clean-out of the mud gun nozzle

... Low emission

Page 6: Tap hole mass & castable for iron runner

Reference table

Anhydrous Tap Hole Clay

Application Plant Name BF Type Plant Name BF Type

ZhongTie Equipment 1350m³, 2500m³ Shougang ShuiCheng 2800m³

Yanshan Iron & Steel 2800m³ Zenith Steel Group 1580m³

This series products have already been used by many iron and

steel production plants and provide very good performance. For

more info, please write to [email protected], our experts

will recommend a product for you.

JingYe Group 1080m³ Valin Steel 1080m³

Tianjin Metallurgy Zha San 1260m³ YongGang Group 1080m³

Xining Special Steel 1080m3 ChengGang Group 650m³

Page 7: Tap hole mass & castable for iron runner

Anhydrous Tap Hole Clay

Successful Cases

Valin Steel: 1080m³ Blast FurnaceBefore: Average tapping period 45-50 mins

Tapping operation times: 16-18After: Average tapping period 80-100 mins

Tapping operation times: 12-14Successful

CasesZhongTie Equipment 2500m³ Blast Furnace

Before: Average tapping period 90 minsAfter: Average tapping period 130 mins

Yanshan Iron & Steel 2800m³ Blast FurnaceBefore: Average tapping period 100 mins

After: Average tapping period 150 mins

Page 8: Tap hole mass & castable for iron runner

This series low and ultra-low cement castable is developed with

dense corundum, brown corundum, superior bauxite and silicon

carbide as main raw materials.

This series product includes Al2O3-SiC-C castable and high

alumina castable, which can be used for iron trough, dropping

Castable for Iron Trough

spot, slag trough, tilting spout, work lining for slag skimmer and

trough cover.

Features

It performs well on slag erosion and penetration. It is featured with good thermal shock

resistance, spalling resistance and high strength and low expansion under high

temperature. In addition, it does not adhere to slag or molten iron.

Page 9: Tap hole mass & castable for iron runner

Castable for Iron Trough

1

Dismantling

62

Frame Work

3 4 5

Casting Moulding Baking Tapping

We also provide repair and maintenance work for iron trough/runner. Here below is the general process. For standard operation, please write to [email protected], our experts give instruction for operation according working conditions.

1 62 3 4 5

Page 10: Tap hole mass & castable for iron runner

Castable for Iron Trough

Plant Name BF Type No. of Runner used

Plant Name BF Type No. ofRunner used

ShougangShuiGang

2800m³ 1 ZhongTie Equipment 2500m³ 4

Yanshan 2800m³ 2 Minmetals Yingkou 2650m³ 2

Application reference table

The hot metal throughput is around 120,000t to 130,000t, even reach to 160,000t without intermediate repair for blast furnace of medium size.

YanshanIron&Steel

2800m³ 2 Minmetals Yingkou 2650m³ 2

Valin Steel 1080m³ 1 JingYe Group 1080m³ 2

Tianjin MetallurgyZha San

1260m³ 2 Ruifeng Steel 1350m³ 1

Page 11: Tap hole mass & castable for iron runner

View of workshop, office building, technical centre & recreation centre

Page 12: Tap hole mass & castable for iron runner

Technical

CentreCentre

Page 13: Tap hole mass & castable for iron runner

Quality assurance: ensure traceable and controllable quality

Technical service: from pre-sales to after sales

1. Strictly obey quality management system

2. Well equipped lab & well trained staff

3. Real time monitor on production

4. Collaboration with research institutes & universities

1. Our chief engineer have over 10 years

overseas working experience, and is very

familiar with the modern technology.

2. Our experts own many patents, they helped

many plants solved their real problems.

3. Products are designed according to the

working condition.

4. Quick response to your questions and provide

on-site consultant is necessary.

Page 14: Tap hole mass & castable for iron runner

THANKSTHANKS

For more information about Luoyang Sheng Iron RefractoriesCo., Ltd. , Please call us @ +86 379 69528485 or write to us [email protected], you can also visit our website: www.sirefractories.com