conveyor belt catalog - mechanical parts suppliers
TRANSCRIPT
Conveyor Belt Catalog
China Union Rubber Corp. can manufacture conveyor belts according to GB, DIN, BS, RMA, AS, SABS, JISK and other related standards, products can be made with polyester, nylon, cotton, steel cord and PVC/PVG as carcasses. With high performances the products can satisfy your needs of general-use, fire-retardant, cold-resistant, wear-resistant, heat-resistant, acid and alkaline resistant, oil-resistant and antistatic electricity, etc. Besides general type conveyor belts, we also can supply special type ones to meet your special needs.
Notes: Technical data, specifications, and dimensions are subject to change without notice.
Products can be produced according to clients’ request.
Table of Contents ---------------------------------------------------------------------------------------------------------------------------
Polyester (EP) Conveyor Belt --------------------------------------------------------------------1
Nylon (NN) Conveyor Belt -------------------------------------------------------------------------2
Solid Woven Flame Resistance Conveyor Belt----------------------------------------------3
Heat-proof Conveyor Belt--------------------------------------------------------------------------4
General Use Conveyor Belt / Cotton (CC) Conveyor Belt---------------------------------5
Steel Cord Conveyor Belt--------------------------------------------------------------------------6
Multiply Fire Resistant Conveyor Belt ---------------------------------------------------------8
Cold Resistant Conveyor Belt --------------------------------------------------------------------8
Antistatic Resistant Conveyor Belt--------------------------------------------------------------8
Acid / Alkali Resistant Conveyor Belt-----------------------------------------------------------9
Oil Resistant Conveyor Belt -----------------------------------------------------------------------9
Abrasion / Wear Resistant Conveyor Belt -----------------------------------------------------9
Light-Duty Conveyor Belt---------------------------------------------------------------------------10
Chevron Conveyor Belt------------------------------------------------------------------------------10
Side Wall Conveyor Belt-----------------------------------------------------------------------------11
Pipe Conveyor Belt -----------------------------------------------------------------------------------11
Feeder Conveyor Belt---------------------------------------------------------------------------------13
Elevator Conveyor Belt ------------------------------------------------------------------------------13
Conveyor Belt without Rubber Cover ------------------------------------------------------------13
China Union Rubber Corp.,
Your best conveyor belt supplier & partner from Far East area.
www.chinaunionrubber.com [email protected]
China Union Rubber Corp. Conveyor Belt Series
www.chinaunionrubber.com 1 [email protected]
Polyester (EP) Conveyor Belt
Polyester (EP) Conveyor Belt
Standards: GB/T7984-2001, DIN22102, BS490, AS1332,
RMA, JISK6322, SABS1173 etc.
Structure: It uses polyester canvas as carcass, its structure is
the same as General-used Conveyor Belt.
Features: With the advantages of thin belt with light weight,
high tensile strength, fatigue and wear resistance, erosion
resistance of water/steam/chemical, good impact resistance,
excellent groove formation ability, low elongation, good
stability ever heated and long service life, it’s the developing
trend of fabric conveyor belt. It is mainly used in harsh
condition of long distance, heavy-load, high-chemical corrosive
etc, it is especially suitable for transporting in moist
environment.
Types: Besides General-used EP Belt, there are
Fire-retardant type, Cold-resistant type, Wear-resistant type,
Heat-resistant type, Acid and alkaline resistant type,
Oil-resistant type, Antistatic electricity type, High-grade type
and etc
Product specification series
Fabric structure Cover thickness mm Fabric
materials Warp Weft Fabric code
No. of fabric
plies
Width
mm
Length
mm Top Bottom
EP100 2-10 350-2200 100000 3.0-6.0 1.5-3.0
EP150 2-10 350-2200 100000 3.0-6.0 1.5-3.0
EP200 2-10 350-2200 100000 3.0-6.0 1.5-3.0
EP250 2-10 350-2200 100000 3.0-6.0 1.5-3.0
EP300 2-6 350-2200 100000 3.0-6.0 1.5-3.0
EP400 2-6 350-2200 100000 3.0-6.0 1.5-3.0
Polyester
canvas
Polyester
Nylon
or
Polyester
EP500 2-6 350-2200 100000 3.0-6.0 1.5-3.0
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EP600 2-4 350-2200 100000 3.0-6.0 1.5-3.0
Note: Belt cover thickness, fabric ply and length can be made upon clients’ request.
Nylon (NN) Conveyor Belt
Nylon (NN) Conveyor Belt
Standards: GB/T7984-2001, DIN22102, BS490, AS1332,
RMA, JISK6322, SABS1173 etc.
Structure: It uses nylon canvas as carcass, its structure is
the same as that of General-used Conveyor Belt.
Features: The belt has the advantages of light and thin,
high tensile strength, fatigue resistance, impact resistance,
excellent groove formation ability and long service life etc.
It is widely used in long-distance, heavy-load conveying
occasions. Suitable for conveying those loose ore, coal, etc.
of large density and wearing property, other than hot or oily
materials.
Types: Besides General-used Nylon Belt, there are
Fire-retardant type, Cold-resistant type, Wear-resistant type,
Heat-resistant type, Acid and alkaline resistant type,
Oil-resistant type, Antistatic electricity type, High-grade type
and etc
Product specifications
Fabric structure Cover thickness mm Fabric
materials Warp Weft Fabric code
No. of fabric
plies
Width
mm
Length
mm Top Bottom
NN100 2-10 350-2200 100000 3.0-6.0 1.5-3.0
NN150 2-10 350-2200 100000 3.0-6.0 1.5-3.0
NN200 2-10 350-2200 100000 3.0-6.0 1.5-3.0
Nylon
canvas
Nylon
Nylon
NN250 2-10 350-2200 100000 3.0-6.0 1.5-3.0
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NN300 2-6 350-2200 100000 3.0-6.0 1.5-3.0
NN400 2-6 350-2200 100000 3.0-6.0 1.5-3.0
NN500 2-5 350-2200 100000 3.0-6.0 1.5-3.0
NN600 2-4 350-2200 100000 3.0-6.0 1.5-3.0
Note: Belt cover thickness, fabric ply and length can be made upon clients’ request. Adhesive strength between Layers
Cover between carcass
Item Between fabric Cover thickness
0.8-1.5mm Cover thickness >1.5mm
Ave of all test pieces, N/mm ≥ 4.5 3.2 3.5
Peak Min. of all test pieces, N/mm ≥ 3.9 2.4 2.9
Note: Peak Max. of all test pieces=20N/mm
Solid Woven Flame Resistance Conveyor Belt
Solid Woven Flame Resistance Conveyor Belt
Standards: MT147, HG2805, BS3289, DIN22102,
AS1332, SABS971, JISK6234 etc.
Structure: It consists of (polyester/cotton) solid woven as
carcass, the covers are made of some flame retardant
materials such as rubber, rubber-plastic or PVC/PVG
resin.
Features: The body of belt is light, it has a high tensile
strength, flame resistance and without separating solid
woven from the cover etc. It is widely used in coal mine
and for its big friction coefficient, the rubber type of belt is
especially suitable for transporting in high angle.
Types: According to the covers features, the belt is
classified as Rubber type, Plastic-Rubber type and plastic
type.
Product Specifications
Belt code 4 5 6 7 8 9 10 11 12
Belt type 680s 800s 1000s 1250s 1400s 1600s 1800s 2000s 2240s
Width mm 650-1400 650-1400 650-1400 650-1400 650-1400 650-1400 650-1400 650-1400 650-1400
Belt thickness
mm ≥ 8.00 8.50 9.00 10.10 10.50 10.50 10.50 10.50 10.50
Top and bottom
cover rubber
thickness mm ≥
0.80 0.80 0.80 0.80 0.75 0.75 0.75 0.75 0.75
Note: Belt cover thickness, fabric ply and length can be made upon clients’ request. Physical and Mechanical Properties
Belt Type 680s 800s 1000s 1250s 1400s 1600s 1800s 2000s 2240s
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Item
Lengthways 680 800 1000 1250 1400 1600 1800 2000 2240 Full-thickness tensile strength
under fracture N/mm ≥ Transverse 265 280 300 350 350 450 450 450 450
Lengthways 15 15 15 15 15 15 15 15 15 Full-thickness elongation at
breaking % ≥ Transverse 18 18 18 18 18 18 18 18 18
Tearing force N ≥ 1090 1180 1180 1540 1540 — — — — Safety Properties
Item Index
Surface electrical resistance AVE. Ω ≤ 3×108
AVE. ≤ 3 Whole belt
With flame and without
flame Single one ≤ 10
AVE. ≤ 5
Alcohol burner flame test
s Carcass
With flame and without
flame Single one ≤ 15
Drum friction surface temperature. ≤ 325
Propane burning test at channel: Undamaged length mm > 250
Heat-proof Conveyor Belt
Heat-proof Conveyor Belt
Standard: HG2297-92 which adopts ISO4195/1-1987 and
ISO4195/2-1988.
Structure: It uses cotton / polyester or nylon canvas as carcass,
covers of the belt are made of rubber materials with good heat-proof
of performance.
Feature: High temperature resistance, it is widely used in
metallurgical industry, coking industry and casting industry, it is
suitable to transport ore, heat coke, cement, melting dregs and hot
casting articles etc.
Types: One is the same as that of general-used Conveyor Belt,
another has a heat insulation layer between cover and carcass.
Classification: According to different testing temperature:
Type 1 (testing temperature≤100), Type 2 (testing temperature≤125), Type 3 (testing temperature≤150).
Cover Physical and Mechanical Properties of Heat Resistance Test.
Type
Type 1 Type 2 Type 3 Item
Changing scope
Gap of ageing test between after and before 20 20 ±20 Hardness
Max. of ageing test after 85 85 85
Tensile strength Properties changing rate reducing % ≤ 25 30 40
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Min. of ageing testing after Mpa 12 10 5
Changing rate of properties % ≤ 50 50 55 Elongation breaking
Min. of ageing test after % 200 200 180
Note: Ageing test (100 ×168h ,125 ×168h ,150 ×168h) Product Specifications
1, Belt Width: 300-2200mm
2, Plies: 3~12
3, Top cover thickness: 4.5~9.0mm
4, Bottom cover thickness: 1.5~3.0mm
5, Belt length: 100m
Note: Belt cover thickness, fabric ply and length can be
made upon clients’ request.
General Use Conveyor Belt / Cotton (CC) Conveyor Belt
General Use Conveyor Belt / Cotton (CC) Conveyor Belt
Standard: GB/T7984-2001 which adopts ISO/DIS14890-1999
standard.
Structure: It uses multi-layer cotton canvas or terylene cotton
canvas as carcass and finished through the processes of
calendering, firming and vulcanizing, etc.
Features: Good flexibility, groove formation property and
cost-effective. It is mainly used to transport powder, small and
medium granular or less wearing material and some other
articles to the belt at common temperature.
Types: Cotton canvas type and terylene cotton canvas type,
there are also some kinds of cold resistance, fire resistance and
ozone-resistance belt etc.
Cover physical and Mechanical Properties
Cover type and property Item
H D L
Tensile strength Mpa ≥ 24.0 18.0 15.0
Elongation at breaking % ≥ 450 400 350
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The changing rate for tensile strength and elongation at breaking
after Ageing test 70×168h % ±25 ±25 ±25
Wear away quantity mm3 ≤ 120 100 200
Note: type H is for high tear condition, D for high abrasion condition, L for ordinary condition. Product Specifications
Fabric materials Cover thickness mm Fabric structure
warp weft No. of fabric plies
Width
mm
Length
mm Top Bottom
Cotton canvas Cotton Cotton 3-12 300-2200 100000 3.0-6.0 1.5-4.5
Terylene Cotton
Canvas
Terylene
Cotton Cotton 3-12 300-2200 100000 3.0-9.0 0-4.5
Note: Belt cover thickness, fabric ply and length can be made upon clients’ request.
Adhesive strength between Fabric Plies
Cover between carcass Item Between fabric
Cover thickness 0.8-1.5mm Cover thickness >1.5mm
Ave of all test pieces,N/mm, ≥ 3.2 2.1 2.7
Peak Min. of all test pieces,N/mm, ≥ 2.7 1.6 2.2
Note: Peak Max. of all test pieces=20N/mm
Steel Cord Conveyor Belt
Calculation m2 of conveyor belt:
thickness mm m2 = width m x
1.5 mm x length m
Steel Cord Conveyor Belt
Standards: GB9770-88, MT147, MT668, DIN22131, JISK6369,
AS1333 etc.
Structure: The belt core is comprised of longitudinally and evenly
arranged non-spinning galvanized wire ropes and high adhesive
core rubber, with the upper side and lower side covered with
rubber layer.
Features: High tensile strength, long service life, short elongation
under service, good groove formation property and good
anti-flexure property, suitable for conveying materials across long
distance, with large volume and high speed.
Types: According to structure: General type, Impact resistance
and Rip resistance transverse type. According to application:
besides General-used steel cord belt, there are some kinds of
Fire-retardant type, Cold-resistant type, Wear-resistant type,
Heat-resistant type, Acid and alkaline resistant type, Oil-resistant
type, High-grade type and etc.
Main Technical Parameters for ST series Conveyer Belt with Wire Rope Core
Intensity type of belt ST630 ST800 ST1000 ST1250 ST1600 ST2000 ST2500 ST3150 ST3500 ST4000 ST4500 ST5000 ST5400
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Longitudinal tensile
strength N/mm 630 800 1000 1250 1600 2000 2500 3150 3500 4000 4500 5000 5400
Max diameter of
wire rope mm 3.0 3.5 4.0 4.5 5.0 6.0 7.2 8.1 8.6 8.9 9.7 10.9 11.3
Distance between
wire ropes mm 10 10 12 12 12 12 15 15 15 15 16 17 17
Thickness of upper
covering layer mm 5 5 6 6 6 8 8 8 8 8 8 8.5 9
Thickness of lower
covering layer mm 5 5 6 6 6 6 6 8 8 8 8 8.5 9
*Reference weight
of rubber belt kg/m2 18 19.5 21.5 22.2 26.1 33.1 35.3 41.1 45 45 51 59 62
Width type mm Number of wire rope pcs
800 75 75 63 63 63 63 50 50 50
1000 95 95 79 79 79 79 64 64 64 64 59 55 55
1200 113 113 94 94 94 94 76 76 77 77 71 66 66
1400 133 133 111 111 111 111 89 89 90 90 84 78 78
1600 151 151 126 126 126 126 101 101 104 104 96 90 90
1800 171 143 143 143 143 114 114 117 117 109 102 102
2000 159 159 159 159 128 128 130 130 121 113 113
2200 176 141 141 144 144 134 125 125 Note: The length of a single roll of conveyer belt is 100m~300m, depending on its thickness, width, transportation and
installation conditions. The length shall be determined through discussion of supplier and buyer.
*The weight is for length 1m x width 1m, it will be vary with thickness and density of covering layer.
Applicable standards and main indexes of conveyer belt with wire rope core:
Type Applicable standards and main indexes
*Standard type GB/T 9770
High-grade type DIN22131 X grade
Fire-retardant / non-flammable type BS3289-90, GB10822-89, HG2539 II type, MT147, MT668
Ordinary non-flammable type HG2539 I type
Heat-resistant type HG/T2297
Wear-resistant type Attrition≤90mm3
Heat and wear-resistant type It can endure below 125, attrition≤150mm3
Cold-resistant type Brittleness temperatures -20~~50
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Multiply Fire Resistant Conveyor Belt
Application: used in coal mine, for transportation of coal, corn, minerals etc.
Standard: MT147, BS3289, DIN22109 etc.
Carcass: EP/NN
Specification: 800S, 1000S, 1250S, 1600S, 2000S, etc.
Technical Data of Rubber Cover: Tensile Strength: ≧ 14Mpa
Elongation at Break: ≧ 350%
Adhesive strength between carcass: ≧ 4.0N/mm
Adhesive strength between cover and carcass: ≧ 3.15N/mm
Elasticity: ≧ 32%
Abrasion: ≦ 200mm3
Change of heat aging (72 x 168H)
Tensile Strength: ±35%
Elongation at Break: ±35%
Surface electrical Resistant: ≦ 3.0 x 108Ω
Cold Resistant Conveyor Belt
Application: used in transportation of material between -50 - 50
Carcass: EP/NN
Technical Data of Rubber Cover:
Tensile Strength: 14Mpa≧
Elongation at Break: 350%≧
Adhesive strength between carcass: 6.0N/mm≧
Adhesive strength between cover and carcass: 3.0N/mm≧
Elasticity: 32%≧
Abrasion: 200mm≦3
Brittleness Temp.: -60
Antistatic Resistant Conveyor Belt
Application: used in transportation of material under the environment easy to form static electricity, such
as papermaking,lumber,post,power and electronic industry.
Carcass: EP/NN
Technical Data of Rubber Cover: Tensile Strength: 18Mpa≧
Elongation at Break: 450%≧
Adhesive strength between carcass: 6.0N/mm≧
Adhesive strength between cover and carcass: 3.0N/mm≧
Elasticity: 32%≧
Abrasion: 200mm≦3
Change of heat aging (72 x 72H)
Tensile Strength: ±30%
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Elongation at Break: ±30%
Surface resistance: 2.5 x 108Ω≦
Acid / Alkali Resistant Conveyor Belt
Application: used in transportation of material under the Acid/Alkali environment.
Carcass: EP/NN (Heat proof type can also be made)
Technical Data of Rubber Cover: Tensile Strength: 10Mpa≧
Elongation at Break: 350%≧
Adhesive strength between carcass: 6.0N/mm≧
Adhesive strength between cover and carcass: 3.0N/mm≧
Elasticity: 32%≧
Abrasion: 200mm≦3
Change of heat aging (72 x 72H)
Tensile Strength:±30%
Elongation at Break: ±30%
Change of acid/alkali aging (25 x 48H, 40% H2SO4 or 40% NaOH)
Tensile Strength: ±15%
Elongation at Break: ±15%
Oil Resistant Conveyor Belt
Application: used in transportation of oil contenting material.
Carcass: EP/NN
Technical Data of Rubber Cover: Tensile Strength: 14Mpa≧
Elongation at Break: 350%≧
Adhesive strength between carcass: 6.0N/mm≧
Adhesive strength between cover and carcass: 3.0N/mm≧
Elasticity: 32%≧
Abrasion: 250mm≦3
Change of heat aging (72 x 72H)
Tensile Strength: ±30%
Elongation at Break: ±30%
Abrasion / Wear Resistant Conveyor Belt
Application: used in mining industry for transportation of heavy materials.
Carcass: EP/NN
Technical Data of Rubber Cover: Tensile Strength: 18Mpa≧
Elongation at Break: 400%≧
Adhesive strength between carcass: 10N/mm≧
Adhesive strength between cover and carcass: 6N/mm≧
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Elasticity: 30%≧
Abrasion: 90mm≦3
Light-Duty Conveyor Belt
Application: used for transporting of non-special corrosive small piece, granular, tobacco, wood, food,
marble, powdered material in agriculture and industry.
Materials: PVC, PE
Type Range of Working
Temperature ()
Max. Tensile Strength (N/mm)
Hardness(Shore A)
Tensile Strength at 1% extension
(KN)
Weight (Kg/)
25-14 -10/90 160 90 8 2.1
25-24 -10/90 160 80 8 2.0 11-11 +5/110 125 80 10 1.95
22-76/3 -10/90 200 55 10 4.5 22-14 -10/90 200 80 10 2.7
21-11 -10/90 200 80 10 3.4
12-14 -10/90 100 65 8 0.9
Chevron Conveyor Belt
Application: There are open type and closed type, suitable for bulk or bagged materials such as powder
and granule with incline less than 45.
Technical Data of Rubber Cover: Tensile Strength: ≧14Mpa
Elongation at Break: ≧350%
Adhesive strength between carcass: ≧ 6.0N/mm
Adhesive strength between cover and carcass: ≧ 3.0N/mm
Elasticity: ≧ 32%
Abrasion: ≦ 200mm3
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B.W
(mm)
C.W
(mm)
C.P
(mm) θ
C.H
(mm)
400 385 200 90° 7
500 385 200 90° 7
600 385 200 90° 7
650 385 200 90° 7
700 385 200 90° 7
800 385 200 90° 7
Side Wall Conveyor Belt
Application: suitable for bulk or bagged materials such as powder and granule with incline less than 80°,
when skirt-boards are required along the whole length of the belt, or when wear from skirt-boars shortens
belt life.
Technical Data of Rubber Cover: Tensile Strength: ≧ 14Mpa
Elongation at Break: ≧ 350%
Adhesive strength between carcass: ≧ 6.0N/mm
Adhesive strength between cover and carcass: ≧ 3.0N/mm
Elasticity: ≧ 32%
Abrasion: ≦ 200mm3
Pipe Conveyor Belt
Application: Prevent materials from overflowing, drop-down, scattering and mixing foreign materials
from outside. Suitable for curve (45° ~ 90°) and incline (up to 30°) transporting due to easy design of
conveyor line and limited space.
"S" shape flange Cleat MODEL
A B C P' h'
KSW-1 60 50 50 50 55
KSW-2 80 55 55 50 75
KSW-3 100 65 65 50 90
KSW-4 135 85 85 70 125
KSW-5 150 85 85 80 140
KSW-6 200 90 60 60 180
P: From 300m/m ~ 1000m/m
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Advantages: 1. Carrying products doesn't fall off or spill out, not causing
any pollution. 2. Using pipe conveyor belts in the return process, fallen
objects do not attach to the inner surface of the belt, and not causing any damage to the belt surface.
3. Prevent other substances from entering, assuring purity ofproducts.
The abrasion between the products and inner belt surface increase when convey or belts are in pipes, this enables greater transporting degree than other commonly used belts.
Traditional conveyor belts only allow conveying at a straight line which needs extra space for curves. Tube form conveyor belts offers simplified transport system which helps saves space and cost.
Pipe dia.
(mm)
Load area
( M3)(75%)
Belt speed
( M /min)
Conveying
Capacity(M 3/hr)
Max.lump
size (mm)
Horizontal
Min. length(M)
Equivalent
Traditional
Conveyor Belt
100 0.006 100 36 30 15 300-
150 0.013 120 95 30-50 18 300-450
200 0.024 130 185 50-70 20 500-600
250 0.037 140 310 70-90 23 600-750
300 0.052 150 475 90-100 25 750-900
350 0.072 175 750 100-120 30 900-1050
400 0.095 200 1140 120-150 35 1050-1200
500 0.150 225 2000 150-200 40 1200-1500
600 0.215 250 3200 200-250 50 1500-1800
700 0.285 275 4700 250-300 60 1800-2000
850 0.425 300 7650 300-400 70 2000-2400
diameter
(mm)
belt width
(mm)
tensile strength
(kg / cm)
inner cover rubber
(mm)
outer cover rubber
(mm)
100 400 200 ~ 300 3.0 2.0
150 600 200 ~ 400 3.0 2.0
200 750 200 ~ 400 3.0---5.0 2.0
250 950 400 ~ 600 3.0---5.0 2.0
300 1100 400 ~ 600 3.0---5.0 2.0
350 1300 900 ~ 1200 5.0 2.0
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400 1500 900 ~ 1200 5.0 2.0
500 1800 900 ~ 1200 5.0 2.0
Feeder Conveyor Belt
Application: Used mostly in coal feeder machinery in Power generation
systems and measuring scales in cement factories.
Feature:
1. The flange structure prevents coal powder or lumps from scattering.
2. V-guides are designed at the bottom of the rubber to ensure constant route.
Elevator Conveyor Belt
Application: used in construction, mechanical industry, power plant, mine, corn
industry etc., for transporting of the bulk materials. They can occupy small area,
less environmental pollution, big load.
Construction: bucket or bag Type
Conveyor Belt without Rubber Cover
Application: The belts comprised of several plies without rubber coating and are suitable for indoor
transport of semi-finished products either on rollers or sheet metal. There are also used as bucket lifts for
raising small materials such as grit, screws, paste, rice, corn etc.. When used as belts in the oil resistant
versions they are suitable for transporting sheet metal, metal parts, skins and for sorting benches.
Construction: Abrasive-Resistant bare Polyester fabric top and bottom surface,
Multiply, rubber clipped between fabrics.
Specification: EP100, EP150, EP200, EP250, EP300, etc.
Color: Black, Yellow
China Union Rubber Corp.,
Your best conveyor belt supplier & partner from Far East area.
www.chinaunionrubber.com [email protected]
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