corolla verso - toyota service information87fc6a17-cfa4-a08f-6fce-4892197… · alter the door...
TRANSCRIPT
Corolla VersoLift-up seatInstallation Instructions
PICTURE HERE
Model Year: 2004
Part Number: LHD 08926-21816 / 08926-21817RHD 08926-21814 / 08926-21815
Weight: 79 kg
Installation Time: 150 minutes
Manual reference number AIM 000770-0
Note : No side air bag systems Mobility seat
Take off the Box
CAUTION!!
Do not put on the floor directly
※ All pictures mentioned on this I/M are for RHD vehicle.
Do not move on the floor
1 of 21
※ Check all parts before installation.
71148-D1070 71149-D1090
V ×1 W ×1
U ×1
71811-D1070
S
74596-D1020
J ×1 2×
74551-D1020
T 2×
90982-08232
90467-10034
C8412-D1030
R ×1
C6161-D1330
82161-D1550
I ×1
H ×1 P ×2
×1
01999-D1097
C9916-40001
×1
01999-D1096
G ×1
90105-08271
90119-10578
F ×1
68614-D1050
C8218-D1040 90467-06020
O ×1E ×5
C7120-D1610 90467-07055
D ×1 N ×1
C ×1 M ×7
L ×8
C7120-D1600 91552-81025
Part Number Parts Part Number Parts
X ×1
74552-D1060
A ×1 K ×13
90464-00620
B ×1
Parts List for Corolla Verso(LHD) France OnlyParts List for Corolla Verso(LHD)
French
English
C71001-D10M40C71001-D10M50
S=12 L=20
S=14 L=25
5
5
29
30
42
47
48
50
50
60 61
60
62 63
62
67 68
72
65
73
74
73
75
76
7771
7374
76
S14×L27.5
2 of 21
※ Check all parts before installation.
71148-D1080 71149-D1100
V ×1 W ×1
×7M
91552-81025
×14K
×8L
90464-00620
90467-07055
08926-21823
×1
×1
O
90467-06020
01999-D1098
C9916-40001
U ×1
71812-D1110
×1
×2
90105-08271
G ×1
P90467-10034
D ×1 N
F ×1
C8218-D1040
E ×5
90119-10578
C7120-D1620
C ×1
C7120-D1630
B ×1
A ×1
Part Number Parts Part Number Parts
90982-08232
C6161-D1330
Q ×1
I ×1
C8412-D1030
74551-D1010
2×J ×1
H ×1
82161-D1560
R ×1
68614-D1050
S
74552-D1050
74596-D1010
T 3×
X ×1
Parts List for Corolla Verso(RHD) UK Only
S14×L27.5
C71001-D1M60C71001-D1M70
S14×L25
S12×L20
5
5
30
29
42
47
48
50
50
57
57
58
62
62
67 68
72
65
73
74
73
75
78
79
8071
7374
76
3 of 21
* Torque Wrench is also required
Tool
PROTECT COVER
1 2
10 12 14
L=1900mm W=50mm H=5mm
3
8φ- Drill
4 of 21
Alter the door divergence on passenger side.
1.Remove the door check arm bolt. 2.Put the spacer between the body and the door check arm, and fix them. Remove the OE seat.
Remove the head rest.
Remove the seat bolt cover. Remove the seat bolt cover. Remove the seat bolt cover.
Remove the seat bolts.
5 Bolts
( S12×L20 )
30
5
6
10
987
4
11 12 13
F
G
5 of 21
Under the Seat Cushion
Remove the seat sensor connector. Remove the air bag connector.
Remove the harness clamp.
Remove the OE seat.
14 15
16
17
orKeep
6 of 21
Remove the OE Parts.
Ⅰ
Ⅱ
Ⅲ
Ⅳ
Ⅴ
screw
Nut
Ⅰ Ⅱ
Ⅲ
Ⅳ
19 20
21 22
2524
23
18
1.Remove the scuff plate. (rear seat)
2. Remove the scuff plate. (passenger seat)
3. Remove the front weather strips
4. Remove the rear weather strips.
5.Remove the B pillar lower trim.
6.Remove the glove compartment.
7 of 21
⑦ Remove the glove compartment under cover.
⑧ Remove the under cover on driver's seat side.
2 screws
Ⅴ
26
27 28
8 of 21
Wire Harness Configuration
Ⅵ.B Pillar
Ⅴ.Lifter Unit Joint
Ⅳ.Base Point Tape(Yellow Tape)
Ⅱ.Dashboard
Ⅲ.Cowl Side
Ⅰ.Power Supply
Ⅰ. Power Supply Ⅱ.Dashboard
Ⅲ.Cowl Side
Ⅳ.Base Point Tape(Yellow Tape)
Ⅴ.Lifter Unit Joint
Ⅵ.B Pillar
LHD is the reverse.
H
9 of 21
1. Fit the Dummy Connector into the Air Bag Connector. (Tie up the connector with the wire harness.)
2.Insert the wire harness into the floor carpet and pull out it along the cross member.
3.Clamp the yellow tape point (base point).
4.Fit the OE seat buckle connector into the wire harness.
Clamp with the OE clamp in the scuff Palte.
Caution 33
29
30
3132
34
DK
10 of 21
5. Pull out the lifter connector. 1) Cut in the floor carpet. 2) Pull out the lifter harness.
6.Fit the B Pillar harness. 1)Fit the courtesy switch harness.
2)Fix the wire harness body earth and the OE body earth together.
①Remove the OE courtesy switch connector.
②Fit the wire harness courtesy switch connector.
③Fit the OE courtesy switch connector into the wire harness connector.
36
37 38
39
40
70mm
70mm
35
11 of 21
7.Pull the wire harness forward and clamp it.
8.Fit the up-down switch (coilded cable) connector into the wire harness.
9.Pass the wire harness to the driver's seat side.
10.Remove the fuse cover.
OE Clamp
41
42
43 44
45
I
12 of 21
11.Insert the power supply terminal.
■ Insert the power supply terminal.
UK RHD
■ Insert the power supply terminal into the back of the fuse box.■ Be careful of the direction of the terminal.
Caution
France LHD
■ Insert the power supply terminal into the back of the fuse box.■ Be careful of the direction of the terminal.
Caution
13 of 21
12.Tie up the wire harness.
Tie up the white tape point of the wire harness.
Caution
Air Conditioner Unit
B Pillar
Cowl Side
Bottom of glove Compartment
B Pillar
Bottom of B Pillar
Bottom of B Pillar
B Pillar
B Pillar
Keep the wire harness from touching the seat belt.
Caution
Under Cover Bracket(Driver's Seat Side)
Under Cover Bracket(Driver's Seat Side)
48 K
14 of 21
Install the switch holder.
Cut off the carpet. (oblique line part)
35mm
120m
m
69mm
2 clipsBore the 2 place (8φ)
50mm
25mm
80
mm
49 50
51
I
P
15 of 21
Lift-Up Sear InstallationExchange the yaw rate sensor.
1.Install the anchorage bracket.
UK ONLY (RHD)
Remove the yaw rate sensor bracket.
Remove the bracket cover.
Remove the bracket.
Reuse the 2 OE bolts.
Reuse the 2 OE nuts.
Reuse the 2 OE nuts. Reuse the 2 OE bolts.
Do not removethe yaw rate sensor connector.
Caution
6
Ⅲ
Ⅱ
Ⅳ
Ⅰ
52 53
Ⅰ Ⅱ
Install the front anchorage bracket.
54
55
56 57
58
B E
6160
59Q
E
B E
16 of 21
2.Install the lift-up unit in the vehicle.
3.Fit the lift unit connector.
Remove the head rest.64
65
66
Ⅲ
62 63
Ⅳ
Be careful of the balance when hanging the seat with the belt.
Caution
C
E
E
A
17 of 21
4.Tighten the 3 bolts provisionally. 5.Reconnect the battery and rotate the lifter.
6.Tighten the 5 bolts provisionally.
7.Tighten the 3 bolts of outside
8.Rotate the seat and install the lift-up unit and the anchorage bracket. (5 bolts)
9.Install the outside shroud. (3 connectors and 1screw)
Screw
Connector
69
70
7172
67 68
L
L
O
Tighten the bolts lightlyat 67 68
Caution
U
18 of 21
10.Install the inside under cover with clips. (M clip ×3 ・ N clip ×1)
11.Install the outside under cover with clips. (4 clips)
12.Put the caution label.
・ Install the covers again.
・Confirm if the air bag warning lamp operates normally when the engine is on.
・ Confirm if the lift-up seat moves smoothly.
Clips
Clips
①Insert the cover from the back of the lift up seat.②Use the clips to fix.
Caution
73
74
Clips
75
N
M
M
100mm
5m
m
R
W
V
76
X
19 of 21
Put CRS S and SRS T staickers as below.
Label putting position (CRS or SRS)
76
77
France Only
S
T
Two places
○Put the label on O/M of base Vehicle.
・Put on B-Pillar
・Put on Side of Instrument Panel
Two places
○ Put the label on O/M of base Vehicle.
Manual de proprietaire
Système de retenu des occupants Airbag latéraux
Système de retenu des occupants Siége enfants
Manual de proprietaire
20of21
Label putting position (CRS or SRS)
Put CRS S and SRS T staickers as below.
78
79
UK Only
80・Put on Front Glass Passenger's seat side
S
T
30mm
20mm
・Put on B-Pillar
・Put on Side of Instrument Panel
Three places
Two places
○ Put the label on O/M of base Vehicle.
○ Put the label on O/M of base
Chapter "occupant restraint systems"Paragraph " SRS side aribag"
Owners Manual
Owners Manual
Chapter "occupant restraint systems"Paragraph " Child restraint"
21 of 21
Toyota Motor Europe NV/SA
Bourgetlaan 60B-1140 Brussels
Installation checksheetVersion date: 15/09/2006
Corolla Verso R1
Mobility project : Lift up seats
Operator: Date:
VIN:
Before installation
Box content OKSerial number Lift Up seat
During installation
VSC ECU and sensor do not interfer with LUS RHDEarth connection firmly fittedFoam around connectorsB+ terminal in fuse box has proper connection
Don't damage connectors during handlingFront seat bolts on torque 37Nm
After installation
All parts installed according to manual Seat (rail) covers well fitted L RSRS warning light comes on when turning key to 'ON' positionSRS warning light goes off after approximately 6 seconds
L R
Passenger detection light working Wiring under seats strapped to original wiringWarning lights Inspect no damage on the covers / fabric L R
Seat heaters working Plastic covers are well fitted ?Tune, seek radio Roll curtin well fitted ?Volume up and down (from steering wheel) Roll curtin well functioning ?
Correct position comes on the screen automatically (after satellite reception, with full map navi)
Arm and foot rest working ok ?
Console is well aligned with dashboard, no gaps Seat is operating with remote controll ?
Cigarette lighter operating Seat is operating with RHS buttons ?Cigarette lighter illumination Seat is operating with LHS buttons ?Audio illumination Home position beeping ok ?Electric Mirror working Check overload reverse function.No traces of wiring Remote controll well fitted ?No scratches on dash board Fuse box cover well fitted ?
VSC signal goes off No wiring visible ?
No NVH while driving ?
Seat
/ he
adre
st
General
Inte
rior
pane
l
Das
hboa
rd
Wiring under seats leaves enough roomfor movements, no obstruction whenmoving forward/backward, up/down. No interference with LUS operation
Syst
em (s
eat o
pera
tion)
Bac
k si
deFr
ont s
eats
Don't squeeze wires
Supervisor check: