corporate presentation. sparky group sofia, bulgaria berlin, germany production (1300 persons) power...
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SPARKY GROUP
Sofia, BulgariaBerlin, Germany
Production(1300 persons)
Power toolsWelded parts, Rough terrain
and Forklift trucks
SPARKY ELTOS ADLovech, Bulgaria(750 employees)
SPARKY ADRusse, Bulgaria(550 employees)
Sales(200 persons)
SPARKY Trading Ltd.Sofia, Bulgaria
SPARKY GmbHBerlin, Germany
SG LogisticsLimassol, Cyprus
SPARKY GROUP ORGANIZATIONAL
CHART
THE FACTORIES
SPARKY ELTOS ADmanufacturing plant in Lovech, Bulgaria for production of power tools
SPARKY AD Russemanufacturing plant in Russe, Bulgaria for production of welded parts, agricultural machines, backhoe loaders and rough terrain trucks
PRODUCTION
SPARKY ELTOS ADR&D Engineering Plastic injection Manufacture of electric motors Manufacture of mechanical parts Metal heat treatment Manufacture of moulds and tooling Foundry for Al and Mg alloys Assembly Painting shopControl equipment
SPARKY AD RUSSER&D Engineering Foundry for steel and cast iron Welding Metal heat treatment Forging Painting shop Assembly
Control equipment
WHO ARE WE
The brand name SPARKY
The MarketsEU countries, Eastern Europe, Middle East, Russia and CIS
The TeamHighly educated, well-trained staff with long experience in industrial productionContinuous training and professional education
WHO ARE WE
The ManagementExperience Crisis managementEnd-user oriented corporate communication
The ProductionContinuous expansion of the product rangesConstant renovation Investment in new technologies Environmental awareness
WHAT WE DO
Production of professional power tools – SPARKY branded and in cooperation with other established producers of power tools
Production of private label power tools
Production of components for other companies (outsourcing)
Assembly work for established producers of power tools and other products
WHAT WE DO
Production of forgings, castings, welded and machined parts on a subcontracting basis for leading European and world manufacturers
Production of forklift trucks and backhoe loaders for the East European and Russian markets
Original Equipment Manufacturer (OEM) assembly
SPARKY ELTOS ADBRIEF HISTORY1961 Establishment of the factory
1965 Start of power tools production
1966 AEG first license purchase (500,000 machines capacity achieved)
1975 AEG second license purchase (1,000,000 machines capacity achieved)
1996 Privatisation of the factory by SPARKY GROUP
1997 Certified under ISO 9001
1998 Listed on the Bulgarian Stock Exchange
2003 Technical Laboratory certified under ISO/IEC 17025:1999
2004 Certified under ISO 14001 for the environmental management system
2006 Certified under OHSAS 18001 (Occupational Health and Safety System)
1997-2006 Investment of 30 million Euro
2008 Signed 2.2 million Euro contract for the purchase of cold chamber die casting machines for the Al/Mg foundry with the leading manufacturer Oskar Frech GmbH + Co. KG
SPARKY ELTOS ADACHIEVMENTS
The biggest employer in the region
One of the top selling power tools brands in Bulgaria and well known in Russia and CIS
The product range includes more than 150 models and modifications
PRODUCTION Certified production processes1997 ISO 9001 certification-certificate guarantees the quality of the manufacturing process and of the products. Products are
certified by TÜV Rheinland and conform the standards GS DIN CE. The components and the materials are supplied by: Albis, Ina, BASF, SKF, FAG, Thyssen, Shall, Marquardt, Capax, Pirelli, LFA, Röhm, Schunk, and other well reputed manufacturers
2004 ISO 14001 certification (established and applied environmental management system for development, production and maintenance of power tools and accessories)
2006 OHSAS 18001:1999 certification (Occupational Health and Safety System) -certificate is developed in response to urgent customer demand for a recognisable occupational health and safety management system standard. The emphasis is placed on practices being pro-active and preventive, by the identification of hazards and the evaluation and control of work related risks
The Technical Laboratory is certified by the DUTCH ACCREDITATION COUNCIL RvA and complies with the accreditation criteria for test laboratories as laid down in ISO/IEC 17025:1999
SALES BY PRODUCT LINE
11%4%
7%
12%
16%
16%
22%1%
Spare Parts Impact drills 2-speed Impact Drills
Rotary hHammers Small Angle Grinders Big Angle Grinders
Special Tools Other
11%
Cordless
POWER TOOLS & COMPONENTS PRODUCTION CAPACITY
AC Electric motors production – 1.5 millions per year
AXIS motor production lines – 3 linesOther motor production lines – 2 linesMotor power from 400 up to 2 600 wattsDiameter of the armature stack 32, 35, 40, ∅ ∅ ∅
46 and 53∅ ∅
18
POWER TOOLS & COMPONENTS PRODUCTION CAPACITY
Die-casting of Al & Mg-Alloys – 500 tons per year
New equipment FRECH cold chamber machines DAK 350-40 – 3 pcs
One with fully automated cell for Mg-AlloyOne with semi automated cell for Mg-AlloyOne with semi automated cell for Al-Alloy
Other equipment Die casting machine with 160 t. closing force – 2 pcs Die casting machine with 250 t. closing force – 4 pcs Die casting machine with 280 t. closing force – 5 pcs Die casting machine with 400 t. closing force – 2 pcs Die casting machine with 630 t. closing force – 1 pcs
POWER TOOLS & COMPONENTS PRODUCTION CAPACITY
Machining of painted die-casted parts – 1 650 000 parts per yearVertical milling center MCV 750 – 2 pcsVertical Milling centers CHIRON FZ 15 S – 2 pcsVertical Milling centers CHIRON FZ 12 W – 3 pcs
Machining of steel parts – 800 tons per yearTwo spindle Lathes EMCO MAIER ЕТ332 – 4 pcsSingle spindle Lathes EMCO MAIER ЕТ34 – 2 pcsTwo-spindle turning centre Gildemeister GD 26 – 3 pcsTwo-spindle turning centre Gildemeister SPRINT 65 –1 pcInternal grinding machine OVERBECK IC 400 – 1 pcCentre-less grinding machine PALMARY PC-18S-NC – 1 pcInternal grinding machine OIG-150-3 PALMARY – 1 pc
POWER TOOLS & COMPONENTS PRODUCTION CAPACITY
Heat treatment of steel parts – 600 tons per year Gas carburizing furnace AICHELIN – 1 pc Induction hardening machine – 1 pc
Injection moulding of plastic parts – 550 tons per year Injection moulding machine BILLION H1925/300 & H2000/320 – 3 pcs Injection moulding machine ENGEL ES 1300/275 & ENGEL ES 700/175 – 5 pcs Injection moulding machine MAFFEI 40,SP160 C1 & MAFFEI 80,SP390 C2 – 2 pcs Injection moulding machine HAITIAN HTF 86X & HTF 160X & HTF 250 – 5 pcs
POWER TOOLS & COMPONENTS PRODUCTION CAPACITY
Powder paint shop - 2 200 000 parts per year Conveyor powder paint installation for Steel, Al and Mg-Alloy part
POWER TOOLS & COMPONENTS PRODUCTION CAPACITY
MEASURING CENTRE WITH THREAD MEASUREMENT
MECHANISM 3-AXIS COORDINATE MEASUREMENT MACHINE
DOUBLE FLANK GEAR ROLLING INSPECTION MACHINE
MICRO HARDNESS TESTER
QUALITY ASSURANCE
Measurement and control equipment
WWW.SPARKYGROUP.COM
E-mail: [email protected]
HEAD OFFICE -BERLIN, GERMANY
SPARKY Power Tools GmbH 20, Leipziger Strasse10117 Berlin, GermanyTel.: +49 30 203916-0 Fax: +49 30 203916-66OFFICE SOFIA, BULGARIA
SPARKY Trading Ltd. 1220 Sofia, Bulgaria18 Parva Balgarska Armia Blvd.Tel.: + 359 (2) 9320 500Fax: + 359 (2) 9320 510
EXLUSIVE EXCLUSIVE REPRESENTATIVE OF SPARKY GROUP FOR FRANCE
INTRADEQ33, Avenue Du Gros Chêne, BP 70118 HERBLAY, 95613 CERGY-PONTOISE CEDEX, FRANCE Tel.+ 33 (0)1 30 37 47 47Fax + 33 (0)1 30 37 52 14e-mail: [email protected]