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     TYPICAL PAVEMENT DISTRESSES

    (CLAYEY SUBGRADE???)

    Dr. Venkaiah Chowdary

     Assistant ProfessorDepartment of Civil Engineering

    National Institute of Technology, WarangalEmail: [email protected]

    Construction Practices of Pavements on Clayey Subgrade

    G. Pulla Reddy Engineering College, Kurnool

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    Pavement cross-section

    Distresses in flexible pavements

    Distresses in rigid pavements

    Expansive soils as subgrade

    Drainage measures

    Geosynthetics

    • Classification

    • Functions

    •  Applications

    Overview

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    Pavement cross-section

    Distresses in flexible pavementsDistresses in flexible pavements

    Distresses in rigid pavementsDistresses in rigid pavements

    Expansive soils as subgradeExpansive soils as subgrade

    Drainage measuresDrainage measures

    GeosyntheticsGeosynthetics

    •• ClassificationClassification

    •• FunctionsFunctions

    ••  Applications Applications

    Overview

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    Flexible Pavement (MORTH, 2001)

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    Rigid Pavement (MORTH, 2001)

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    Conventional Flexible Pavements (Huang, 2004)

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    Pavement crossPavement cross--sectionsection

    Distresses in flexible pavements

    Distresses in rigid pavementsDistresses in rigid pavements

    Expansive soils as subgradeExpansive soils as subgrade

    Drainage measuresDrainage measures

    GeosyntheticsGeosynthetics

    •• ClassificationClassification

    •• FunctionsFunctions

    •• Applications Applications

    Overview

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    Distresses in Flexible Pavements

    Fatigue or Alligator Cracking

    Bleeding

    Block Cracking

    Corrugation and Shoving

    Depression

     Joint Reflection Cracking

    Longitudinal Cracking

    Polished Aggregate

    Potholes

    Ravelling

    Rutting

     Transverse (Thermal) Cracking

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    Fatigue or Alligator Cracking

    Series of interconnected cracks caused by fatigue failure of HMA

    surface under repeated traffic loading In thin pavements, crack initiates at the bottom of the HMA layer

     where the tensile stress is high and propagates to the surface as oneor more longitudinal cracks ( Bottom-up cracks!!! )

    In thick pavements, the cracksinitiate from the top in areas ofhigh localized tensile stressesresulting from tyre-pavementinteraction and asphalt binder

    aging (  Top-down cracks!!! )

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    Bleeding

     A film of asphalt binder on the pavement surface

    Usually creates a shiny, glass-like reflecting surface that can becomesticky

    Bleeding occurs when asphalt binder fills the aggregate voids duringhot weather and then expands onto the pavement surface

     This can be due to:

    • Excess asphalt in HMA

    • Less air voids in HMA

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    Block Cracking

    Interconnected cracks dividing the pavement into rectangular pieces

    Larger blocks are classified as longitudinal and transverse cracks Block cracking normally occurs over a large portion of pavement

    area but sometimes will occur only in non-traffic areas

    Caused due to HMA shrinkageand daily temperature cycling

     Typically caused by an inability ofasphalt binder to expand andcontract with temperature cyclesbecause of asphalt binder aging

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    Corrugation and Shoving

     A form of plastic movement typified by ripples (corrugation) or an

    abrupt wave (shoving) across the pavement surface  The distortion is perpendicular to the traffic direction

    Usually occurs at points where traffic starts and stops (corrugation)or areas where HMA touches a rigid object (shoving)

    Caused by starting and stoppingof vehicles combined with anunstable HMA layer (or) excessivemoisture in the subgrade

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    Depression

    Localized pavement surface areas with slightly lower elevations than

    the surrounding pavement Depressions are very noticeable after a rain when they fill with water

    Caused due to frost heave orsubgrade settlement resultingfrom inadequate compactionduring construction

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     Joint Reflection Cracking

    Cracks in a flexible overlay of a rigid pavement

    Cracks occur directly over the underlying rigid pavement joints

    Caused due to movement of thePCC slab beneath the HMAsurface because of thermal andmoisture changes

    Generally not load initiated,however loading can acceleratedeterioration

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    Longitudinal Cracking

    Cracks parallel to the pavement centreline

    Usually a type of fatigue cracking Caused due to poor joint construction/location; joints should be

    constructed outside wheel path so that they are not frequently loaded

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    Polished Aggregate

     Areas of HMA pavement where the portion of aggregate extending

    above the asphalt binder is either very small or there are no rough orangular aggregate particles

    Causes decrease in skid resistance

    Caused due to repeated trafficapplications

     As the pavement ages, theprotruding rough, angularparticles becomes polished

     This can occur quicker if theaggregate is susceptible toabrasion

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    Potholes

    Small, bowl-shaped depressions in the pavement surface that

    penetrate all the way through the HMA layer down to the basecourse

     They generally have sharp edges and vertical sides near the top ofthe hole

    Potholes are most likely to occuron roads with thin HMA surfaces(25 to 50 mm) and may not occuron roads with 100 mm or deeperHMA surfaces

    End result of alligator cracking

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    Ravelling

     The progressive disintegration of an HMA layer from the surface

    downward as a result of the dislodgement of aggregate particles Caused due to loss of bond between aggregate particles and asphalt

    binder

    Ravelling may also be due tomechanical dislodging by certaintype of traffic (studded-tyres,tracked vehicles, snowplowblades, etc.)

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    Rutting

    Surface depression in the wheel path; pavement uplift (shearing) may

    occur along the sides of the rut Ruts are particularly evident after a rain when they are filled with

     water (hydroplaning); can be hazardous because ruts tend to pull a vehicle towards the rut path as it is steered across the rut

    Caused due to permanentdeformation in any of thepavement layers or subgradeusually caused by verticalcompression or consolidation or

    lateral movement of the materialsdue to traffic loading

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     Transverse (Thermal) Cracking

    Cracks perpendicular to the pavement centerline

     A type of thermal cracking caused due to shrinkage of the HMAsurface due to low temperatures or asphalt binder hardening

    May also be due to reflective cracking

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    Pavement crossPavement cross--sectionsection

    Distresses in flexible pavementsDistresses in flexible pavements

    Distresses in rigid pavements

    Expansive soils as subgradeExpansive soils as subgrade

    Drainage measuresDrainage measures

    GeosyntheticsGeosynthetics

    •• ClassificationClassification

    •• FunctionsFunctions

    •• Applications Applications

    Overview

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    Distresses in Rigid Pavements

    Blowup (buckling)

    Corner break

    Durability cracking (“D” cracking)

    Faulting

    Linear (panel) cracking

    Popouts

    Pumping

    Patching

    Polished aggregate

    Reactive aggregate distresses

    Shrinkage cracking

    Spalling

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    Blowup (Buckling)

     A localized upward slab movement at a joint or crack

    Usually occurs in summer and is the result of insufficient room forslab expansion during hot weather

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    Corner Break

     A crack that intersects the PCC slab joints near the corner

    “Near the corner” is typically defined as within about 2 m   A corner break extends through the entire slab and is caused by high

    corner stresses.

    It is due to severe corner stressescaused by load repetitionscombined with a loss of support,poor load transfer across thejoint, curling stresses and warping

    stresses

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    Durability Cracking (“D” Cracking) 

    Series of closely spaced, crescent-shaped cracks near a joint, corner

    or crack; caused by freeze-thaw expansion of the large aggregate within the PCC slab

    Durability cracking is a general PCC distress and is not unique toPCC pavements

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    Faulting

     A difference in elevation across a joint or crack usually associated

     with undoweled JPCP Faulting is noticeable when the average faulting in the pavement

    section reaches about 2.5 mm

    Most commonly, faulting is aresult of slab pumping

    Faulting can also be caused byslab settlement, curling and

     warping

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    Linear ( Panel) Cracking

    Linear cracks not associated with corner breaks or blowups that

    extend across the entire slab  These cracks divide an individual slab into two to four pieces.

    Caused due to a combination oftraffic loading, thermal gradientcurling, moisture stresses and lossof support

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    Popouts

    Small pieces of PCC that break loose from the surface leaving small

    divots or pock marks  Popouts range from 25-100 mm in dia. and from 25 - 50 mm deep

    Popouts usually occur as a resultof poor aggregate durability

    Poor durability can be a result ofa number of items such as: (i)poor aggregate freeze-thawresistance, (ii) expansiveaggregates, and (iii) alkali-aggregate reactions

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    Pumping

     Movement of material underneath the slab or ejection of material

    from underneath the slab as a result of water pressure  Water accumulated underneath a PCC slab will pressurize when the

    slab deflects under load

    Caused due to wateraccumulation underneath the slab

     This can be caused by: a high water table, poor drainage, andpanel cracks or poor joint sealsthat allow water to infiltrate theunderlying material

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    Patching

     An area of pavement that has been replaced with new material to

    repair the existing pavement  A patch is considered a defect no matter how well it performs

    Caused due to previous localizedpavement deterioration that hasbeen removed and patched

     Also caused due to utility cuts

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    Polished Aggregate

     Areas of PCC pavement where the portion of aggregate on the

    surface contains few rough or angular aggregate particles Caused due to repeated traffic applications

    Generally, as a pavement ages theprotruding rough, angularparticles become polished

     This can occur quicker if theaggregate is susceptible toabrasion or subject to excessivestudded tyre wear

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    Reactive Aggregate Distress

    Pattern or map cracking (crazing) on the PCC slab surface caused by

    reactive aggregates Reactive aggregates are those that either expand or develop expansive

    byproducts when introduced to certain chemical compounds

     This type of distress is indicativeof poor aggregate qualities

     Most commonly, it is a result ofan alkali-aggregate reaction

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    Shrinkage Cracking

    Hairline cracks formed during PCC setting and curing that are not

    located at joints; they do not extend through entire depth of the slab Shrinkage cracks are considered a distress if they occur in an

    uncontrolled manner (e.g., at locations outside of contraction jointsin JPCP or too close together in CRCP)

    PCC will shrink as it sets andcures, therefore shrinkage cracksare expected in rigid pavementand provisions for their controlare made

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    Spalling

    Cracking, breaking or chipping of joint/crack edges

    Usually occurs within about 0.6 m of joint/crack edge

    Caused due to excessive stresses at the joint/crack caused byinfiltration of incompressible materials and subsequent expansion(can also cause blowups)

    Caused due to disintegration ofthe PCC from freeze-thaw actionor “D” cracking  

    May also be due to misalignmentor corroded dowel

     Also due to heavy traffic loading

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    Pavement crossPavement cross--sectionsection

    Distresses in flexible pavementsDistresses in flexible pavements

    Distresses in rigid pavementsDistresses in rigid pavements

    Expansive soils as subgrade

    Drainage measuresDrainage measures

    GeosyntheticsGeosynthetics

    •• ClassificationClassification

    •• FunctionsFunctions

    ••

     Applications Applications

    Overview

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    Expansive Soils as Subgrade (IRC:37, 2001)•  Top 500 mm portion of the roadway.

    • Heavy compaction recommended for Expressways, NHs,SHs, and MDRs.

    • Shall be compacted to 97% of dry density achieved withheavy compaction.

    • Material used for subgrade shall have dry density not lessthan 1.75 g/cm3.

    • CBR at most critical moisture conditions likely to occur in

    the field.

    • Use of expansive clay is not allowed for subgrade.

    • If unavoidable, following procedure shall be adopted.

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    • Expansive soils (black cotton soils, montmorillonite clays)

    are characterized by extreme hardness and deep cracks when dry and tendency to heave during wetting.

    • Moisture changes due to seasonal wetting and dryingcauses volumetric changes and leads to pavement

    distortion, cracking, and unevenness.

    •  Volume changes in these soils depends on (i) dry densityof compacted soil, (ii) moisture content, and (iii) structure

    of soil and method of compaction.• Expansive soils swell very little when compacted at low

    densities and high moisture content; recommended tocompact the soils to slightly wet of OMC.

    Expansive Soils as Subgrade (IRC:37, 2001)

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    •  Thickness design shall be based on 4-day soaked CBR.

    Buffer Layer:

    • Buffer layer made of non-expansive cohesive soil cushionof 0.6 to 1.0 m thickness:

    i. prevents ingress of water into the underlyingexpansive soil,

    ii. counteracts swelling and if the underlying expansivesoil heaves, movement will be more uniform.

    • If buffer layer is not economically feasible, blanketcourse made of suitable material and thickness shall beprovided.

    Expansive Soils as Subgrade (IRC:37, 2001)

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    Blanket Course:

    •  At least 225 mm thickness.• Composed of coarse/medium sand (or) non-plastic

    moorum with PI less than 5%.

    Provided above expansive soil to serve as sub-base.• Extended over entire formation width.

    •  Alternatively, lime-stabilized black cotton sub-baseextending over entire formation width may be providedtogether with measures for efficient drainage.

    • Improvement of drainage can significantly reduce themagnitude of seasonal heaves.

    Expansive Soils as Subgrade (IRC:37, 2001)

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    Drainage Measures:

    • Provision must be made for lateral drainage of thepavement section.

    • Granular sub-base/base shall be extended across the

    shoulders.• Camber of 1:40 for BT surface and cross-slope of 1:20

    for berms to shed-off surface run-off quickly.

    Standing water not allowed on either side ofembankment.

    Expansive Soils as Subgrade (IRC:37, 2001)

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    Drainage Measures:

    • Difference between subgrade level and highest watertable shall be at lest 1 m.

    • 40 mm thick BT surfacing shall be provided to prevent

    ingress of water through surface.• Shoulders shall be made of impervious material.

    • Lime stabilized black cotton soil shoulder of 150 to 200

    mm thickness is an economical option.

    Expansive Soils as Subgrade (IRC:37, 2001)

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    Pavement crossPavement cross--sectionsection

    Distresses in flexible pavementsDistresses in flexible pavements

    Distresses in rigid pavementsDistresses in rigid pavements

    Expansive soils as subgradeExpansive soils as subgrade

    Drainage measures

    GeosyntheticsGeosynthetics

    •• ClassificationClassification

    •• FunctionsFunctions

    ••

     Applications Applications

    Overview

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    • Performance of a pavement can be affected by accumulation

    of moisture in pavement• Measures to guard against poor drainage:

    i. Proper camber

    ii. Provision of surface and sub-surface drains

    • Important when road is in cutting (or) built on low permeablesoils (or) situated in heavy rainfall/snowfall areas

    • Difference between bottom of subgrade level and level of water table or high flood level should not be less than 0.6 to

    1.0 m.

    • In water logged areas where subgrade is within the capillarysaturation zone, suitable capillary cut-off may be installed

    Drainage Measures (IRC:37, 2001)

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    •  When pavement is constructed over low permeable subgrade,

    GSB layer shall be extended over entire formation width• Exposed ends of GSB layer should not be covered by soil

    If GSB is of softer variety which may get crushed duringrolling leading to denser gradation and low permeability, thetop 100 to 150 mm shall be substituted by open gradedcrushed stone layer to ensure proper drainage

    Drainage Measures (IRC:37, 2001)

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    Requirements of drainage layer:

    Criteria for high permeability drainage layer:

    •  To prevent entry of soil particles into drainage layer:

    • Following materials are considered as good for drainage:

     where, D85 is the size of sieve that allows 85% by weight of

    material passing through it

    5subgradeof D

    layer drainageof D

    15

    15

    5subgradeof D

    layer drainageof Dand5,

    subgradeof D

    layer drainageof D

    50

    50

    85

    15

    mm2.5Dand,D4D 21585  

    Drainage Measures (IRC:37, 2001)

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    • Permeable sub-base when placed on soft erodible soils shall be

    underlain by a layer of filter material to prevent intrusion ofsoil fines into the drainage layer

    • Non-woven geosynthetic can be used as filter

    Drainage Measures (IRC:37, 2001)

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    • Base course shall be constructed 300 to 450 mm wider than

    the bituminous surfacing so that run-off water disperses wellclear off the carriageway

    • Shoulders shall have requisite cross-fall

    • Shoulders shall not be at higher level than carriageway

    Drainage Measures (IRC:37, 2001)

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    Pavement crossPavement cross--sectionsection

    Distresses in flexible pavementsDistresses in flexible pavements

    Distresses in rigid pavementsDistresses in rigid pavements

    Expansive soils as subgradeExpansive soils as subgrade

    Drainage measuresDrainage measures

    Geosynthetics

    • Classification

    • Functions

     Applications

    Overview

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    Pavement crossPavement cross--sectionsection

    Distresses in flexible pavementsDistresses in flexible pavements

    Distresses in rigid pavementsDistresses in rigid pavements

    Expansive soils as subgradeExpansive soils as subgrade

    Drainage measuresDrainage measures

    Geosynthetics

    • Classification

    •• FunctionsFunctions

    ••

     Applications Applications

    Overview

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    Classification of GeosyntheticsClassification of Geosynthetics

    Geotextiles

    Geogrids

    Geonets

    Geomembranes

    Geocomposites

    Geosynthetic clay liners

    Geopipes

    Geocells

    Geofoam

    Source: http://www.geosyntheticssociety.org/Resources.aspx?pg=Education

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    Pavement crossPavement cross--sectionsection

    Distresses in flexible pavementsDistresses in flexible pavements

    Distresses in rigid pavementsDistresses in rigid pavements

    Expansive soils as subgradeExpansive soils as subgrade

    Drainage measuresDrainage measures

    Geosynthetics

    •• ClassificationClassification

    • Functions

    ••

     Applications Applications

    Overview

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    Functions of GeosyntheticsFunctions of Geosynthetics

    Separation

    Separates two layers of soilthat have different particlesize distributions

    Used to prevent road basematerials from penetratinginto underlying soft subgradesoils

    Prevents fine grainedsubgrade soils from being

    pumped into permeablegranular road bases

    Source: http://www.geosyntheticssociety.org/Resources.aspx?pg=Education

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    Reinforcement

    Geotextiles and geogrids areused to add tensile strengthto a soil mass in order tocreate vertical or near-

     vertical changes in grade

    (reinforced soil walls)

    Functions of GeosyntheticsFunctions of Geosynthetics

    Source: http://www.geosyntheticssociety.org/Resources.aspx?pg=Education

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    Filtration

     Acts similar to a sand filterby allowing water to movethrough the soil whileretaining all upstream soilparticles

    Geotextiles are used toprevent soils from migratinginto drainage aggregate orpipes while maintaining flow

    through the system

    Functions of GeosyntheticsFunctions of Geosynthetics

    Source: http://www.geosyntheticssociety.org/Resources.aspx?pg=Education

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    Drainage

     Acts as a drain to carry fluidflows through less permeablesoils

    Geotextiles are used todissipate pore waterpressures at the base ofroadway embankments

    Functions of GeosyntheticsFunctions of Geosynthetics

    Source: http://www.geosyntheticssociety.org/Resources.aspx?pg=Education

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     Type ofGeosynthetics

    Separation Reinforcement FiltrationDrainag 

    eContainment

    Geotextiles         -

    Geogrids -   - - -

    Geonets - - -   -

    Geomembranes - - - -  

    Geocomposites          

    Functions of GeosyntheticsFunctions of Geosynthetics

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    Pavement crossPavement cross--sectionsection

    Distresses in flexible pavementsDistresses in flexible pavements

    Distresses in rigid pavementsDistresses in rigid pavements

    Expansive soils as subgradeExpansive soils as subgrade

    Drainage measuresDrainage measures

    Geosynthetics

    •• ClassificationClassification

    •• FunctionsFunctions

     Applications

    Overview

    G h i A li i i PG h i A li i i P

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    Geosynthetics Applications in PavementsGeosynthetics Applications in Pavements

    can be effectively used to reduce or avoid reflective cracking

    Source: http://www.geosyntheticssociety.org/Resources.aspx?pg=Education

    G h i A li i i PG h i A li i i P

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     works as a barrier to avoid pumping of soil fines

    Geosynthetics Applications in PavementsGeosynthetics Applications in Pavements

    Source: http://www.geosyntheticssociety.org/Resources.aspx?pg=Education

    G h i A li i i PG h i A li i i P

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    can be effectively used to reduce asphalt cap thickness

    Geosynthetics Applications in PavementsGeosynthetics Applications in Pavements

    Source: http://www.geosyntheticssociety.org/Resources.aspx?pg=Education

    G h i A li i i PG h i A li i i P

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    can be effectively used to reduce pavement thickness

    Geosynthetics Applications in PavementsGeosynthetics Applications in Pavements

    Source: http://www.geosyntheticssociety.org/Resources.aspx?pg=Education

    G h i A li i i PG h i A li i i P

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    can be effectively used to increase the life of the pavement

    can be effectively used to decrease the rut depth

    Geosynthetics Applications in PavementsGeosynthetics Applications in Pavements

    Source: http://www.geosyntheticssociety.org/Resources.aspx?pg=Education

    G h i A li i i PG h i A li i i P

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    Dust particulate originates from the fines of the subgrade, which migrate upward into the unbound surface over time.

     Vehicular traffic causes the fines in the unbound layer to bemobilized into the atmosphere.

    Geotextile separators limit the migration of fines into theoverlying aggregate and also the intrusion of aggregate into the

    subgrade.

    Geosynthetics Applications in PavementsGeosynthetics Applications in Pavements

    Source: http://www.geosyntheticssociety.org/Resources.aspx?pg=Education

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    Thank You