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    GALCIT REPORT NO..

    A CRITICAL STUDY OP SPIN-UP DRAG LOADSON AIRCRAFT LANDING GEARS

    Thesis "byCommander John R. Brown, U, S. N.

    a rNaval Postgraduate SchoolAnnapolis. Md.

    PASADENA, CALIFORNIA

    FORM AL-S 6 M 2-4

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    A CRITICAL STUDY Q? 3PIM-0P MUG LOADSON AIRCRAJT LANDI.-3G G3ARS

    Thesis by ,CoOToander John H. Brown, D.5.H.

    Th*-i *W* sdwo1Annapolis, Md.

    In Partial Fulfilliuent of the RequirementsFor the Degree of

    Aeronautical J'Jneineer

    California Institute of TeohnologyPasadena, California

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    AOKNOWLSDOaflSTC

    The author takes this opportunity to acknowledge the oooper-ation of the Lockheed Airoraft Corporation and to thank them forthe data and information they so generously made available. Inparticular, the author wishes to thank Mr. J. ?. McBrearty endDr. W, L. Bowland of that organization for their kind assistanceand guidance. Without the cooperation of these men the project

    would have been impossible. In addition, the author wishes tothank Dr. 2. Sechler, Dr. D. S* Hudson, and Mr. M. L. .'illiams,Jr. of the California Institute of Tecluiology for their valuablecriticism of tho manuscript.

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    HJMMAKX

    This report attempts to analyze in detail the spin-up drag loadsImposed upon an aircraft main landing gear. Other factors in thelanding gear problem are ignored except insofar as they affect thisone type of loading. As an instrument for study, one norlel of air-craft was chosen for which extensive flight test and drop test datawere available.

    The main parameters which enter into the spin-up drag load arethe landing weight of the aircraft, the rate of descent at oontact,the ground speed, the tine interval from initial contact to attain-ment of maximum vertical load, and the coefficient of friction betweenthe tire and the runway surface. Minor parameters which may affectthe drag load am the tire pressure, moment of inertia of the rollingstock, oleo pressure, and quantity of oil in the hydraulic 3hock ab-sorber.

    The results of this study indicate that the maximum gear dragload is primarily a function of the time required to reach m ximuavertical load, and that further study of this parameter, using drop

    test data for several types of aircraft, might veil lead to 3ome val-uable empirical information essential to landing gear design. Thevalue of the coefficient of friction was seen to vary widely in testlandings but a maximum value of 0.55 appears to be satisfactory forlimit design calcul- tlons.

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    TABLE OP CONTENTS

    PART TITLE . PAGEI Introduction 1

    Notation - 3Derivation of Formula 4Flight Test Results 9Drop Te3t results 13Other Aspects of the Problem 19Conclusions 24Heferences 25

    II Tables and Figures 26

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    Fd = drag force, positive aft. Pounds.Fy = vertical force, positive up. Pounds.T ~ torque exerted by external forces, taken about axle of wheel.

    Foot-pounds.Iw = i'oaent of inertia of wheel about axi3 of rotation. Slug-feet square.

    - gross weight of airplane at time of landing. Pounds.m = airplane mass. '.r/g.T ss ground speed at time of initial contact. Feet per sec.aty = time interval between first ground contact and attainment ofmaximum vertical load. Sec.re = effective rolling radius of tire. Feet. = angular velocity of wheel. Badians per sec. = angular acceleration of wheel. Badians/ sec/ sec.a = line-r acceleration of airplane CO. Feet/sec/sec.M b coefficient of friction between tire and landing runway.

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    D2RIVATI0II oi yoismji

    During the lrmdlng approach the wheels of a conrentional airplaneare not spinning. At the instant of initial contact the runway surfacebegins to exert a horizontal force in the aft direction, thus tendingto rotate the wheel. The angular inertia of the wheel resists this ten-dency, thus transmitting a drag load to the supporting structure. Thevheel will spin up to the ground speed of the aircraft in a short per-iod of time, after which there will he no drag load from this cause.The rotational friction of the wheel is of such a small magnitude thatit can be neglected.

    During this critical spin-up psrlod the tire will experience aconbin tion of spinning and skidding, the latter varying in some un-known manner from 100 " to 0$S during the time aty . However, data in Ref(i) indicates that the coefficient of friction between the tire and therun /ay is almost independent of slippage until this slippage is reducedbelow 10jf, whereupon the coefficient rapidly approaches aero.

    AI30 during this period the vertical lo^d on the wheel will vaxy,due to the sinking speed of the aircraft, but the manner in which itvaries is not readily visualized aince the reaction of the hydraulicshock absorber is not known. Therefore, we turn to a time-history ofan actual landing and find that the vertical and drag forces increaseessentially as a straight-line function of time. Figs. 1 and 2 arepresented as typical time-histories of the test airplane, and they bearout the statements made above. Attention is invited to the landing

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    Now, with the physical phenomena veil described, end utilizinga few simplifying assumptions th? t are substantiated "by the abovediscussion, one c^n analyze the forces existent and find an expres-sion for the maximum spin-up drag force that will be imposed uponone wheel during the interval atT .

    luiaptionsj-

    (1) that the vertical force, Fy , increases uniformly over theperiod Aty.

    (2) that the drag force, F^, increases uniformly over the per-iod atY .

    (3) that SVjaax 5no- ^dnax occur simultaneously at aty.(4) that the coefficient of friction remains constant until the

    peripheral velocity of the tire reaches the ground speed of the air-plane, which time is Aty} and that the coefficient of friction thendrops to zero.

    (5) that the ground speed of the landing craft, V, is essentiallyconstant during the tine Interval aty.

    From the principle of angular impulse and angular momentum weknow that

    t2T dt - I (2 - %)

    '*1

    hence In our problem

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    FW fe

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    FLIOHT TEST RESULTS

    A comprehensive flight test program with the teat airplane haabeen completed and is reported in Ref. (f). Pertinent data necessaryfor this study has been recorded in Table I, appended herewith. In*strunentation and methods utilized are included in the reference, butfor this paper a brief resume' will be sufficient since we are primar-ily interested in results rather than methods.

    Vertical and dreg loads were determined by strain gauge measure-ments, the gauges being located on the vertical strut and drag strutof the right gear, and the output of the gauges being recorded directlyon an oscillograph. Forces were later resolved into horizontal and

    vertical components. The time interval A&y can be read directly fromthe oscillograph record. Accelerations were measured by speciallydesigned accelerometers placed at various loc tions in the aircraft.Mieel RPM measurements were obtained with D.C. generators geareddirectly to the wheels.

    Ground speed and rate of descent of the airplane C.G. were ob-tained by the usual photo-grid method. In addition, the rate ofdescent of the right wheel during the few seconds preceding contactwere obtained by the water-Jet method. This consists of photographingthe gap between the wheel and the ground with a gun camera mounted onthe opposite main gear axle. A ground reference line is ? rovided bya sn&ll Jet of water squirted from & nozzle attached to the rightgear. Rates of descent by both methods are tabulated on Table I

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    wherever data was available. Attention Is Invited to the strikingdifference in results between the two methods. A study of the timehistories of the landings in question Indicates that some errors maybe attributed to landing on one wheel first, but this is not true inall cases. It is apparent that neither method is completely satis-factory or reliable, nor has any method come to the attention of theindustry that can be trusted for accuracy. This, then, is one featureof testing technique th^t must be improved before much more progresscan be made.

    The design sinking speed for both commercial and military air-craft is 12 feet per second, except in the case of carrier-basedplanes where a higher figure must be used. This represents, in prac-tice, an unflared landing at 720 feet per minute, a rate of descentso radical that it is difficult for test pilots to intentionally dup-licate. In addition, a complete airplane is often drop-tested to thissinking speed without failure, and usually without any detectable dam-age. Investigation by the H.A.C.A. reveals that the "average landingwill be made with the rate of desoent ranging from 1 to 3 feet persecond, and thst an unflared blind landing will average about 5 feetper second. The point to be made here is that the design criterionfor sinking speed is certainly adequate, and that many service failuresattributed to "hard landings" may in reality be considerably lesssevere than the 12 feet per second unflared landing for which the land-ing ge r is designed and demonstrated to be adequate.

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    The latest ABC Groundloads Bulletin (torch 1948) specifies acoefficient of friction of 0.55 to be used in design calculationsfor the maximum spin-up drag loads. This figure la an arbitr- ry onebased upon experience alone, and is assumed to be the largest vluethat '.fill be experienced when landing under Unit design conditions.As a matter of interest Fig. 3 is appended to show how this designcriterion has varied since 1930.

    In an attempt to lesm something bout the coefficient of fric-tion in these landing tests, the formula derived earlier was solvedfor ^ in all cases where sufficient data was available, and the re-sults are slotted on fig. 4. Hereafter the coefficient thus obtainedwill be called the "effective" coefficient of friction; it is thatcoefficient experienced by the landing gear structure rather than thetrue coefficient defined by the ratio of drag load to vertical loadat the point of contact of the tire, a value which is physically im-possible to obtain in flight testing.

    The scatter of points on Fig. 4 is somewhat disconcerting but itdoes show one fact: the design criterion of AJSC-2a is a good estimatesince all but three points lie below this level. There also appearsto be a tendency for ^ to decrease with an increase in gross weight,but this is not definite. Figs. 5 and 6 are graphs of the same dataplotted against rate-of-descent and against ground speed at contact.Again the scatter of points does not permit fairing a curve nor draw-ing any gener-J. clues as to the variation of /m with these parameters.

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    Additional cross-plots were atteirrpted with the same negative re-sults. At this point in the investigation it becomes apparent thatthere are so many parameters controlling the effective coefficientof friction thpt one cannot pin it down with flight test data. In-stead we nast tarn to drop testing methods in which we can controlthe variables ?*nd hope to determine at least the tendencies of the

    coefficient.

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    DRO : liT.SJLTS

    An extensive drop test program for the landing gear of our testairplane is reported in Ref. (g). Only such data as is applicableto this investig tion has been appended as Tables II and III. In thesetests an actual gear was rigged in a drop test tower and dropped fromvarious heights and under vsrious loads. The "landing" surface waseither a concrete or a steel slab mounted on a floating platform.Vertical, drag, and side forces experienced by this platform were meas-ured by strain gauges and recorded by an oscillograph. Effectiveground speeds were simulated by pre-rotatlng tho wheel in a reversedirection prior to dropping. Structural members of the gear were also

    Instrumented but these readings are of little interest in this investi-gation since we can get true vertical and drag loads, and hence truevalues of the coefficient of friction, directly from the platformmeasurements.

    As a starting point the coefficient of friction was plotted againstplatform vertical and drag 10Rd3. The results, Fig. 7, were similar toflight test results but with somewhat less scatter. Ihis plot is basedupon data of Table I in which the wheel was pre-rotated to 700 BPM,giving an effective ground speed of 80 HPH for all drops.

    An examination of i'iga. 1 and 2 revtels that the vertical loadexperienced by one gear structure is something les3 than one-half the

    landing weight of the aircraft. This is due to the lift of the wingsduring the spin-up period. Other investigators have shoi that essen-

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    regardless of the severity of the landing. Therefore, the verticallo?d will be a function of the weight of the airplane, of the oleodesign, and of time. ?ig. 8(a) shows with fair accuracy the time toreach peak vertical loads on the airplane. It would be interestingto plot similar curves for different types of aircraft, were the dataavailable. Such a study might lead to a fairly accurate empiricalformula for estimating at^ for any airplane under a given designvertical loading. It should be noted here that Ref. (g) states aaone of its conclusions that "the maximum gear drag load was found tobe a function of the time required to spin up the wheels. w

    Fig. 8(b) is a plot of maximum drag versus maximum verticalloads. In this graph the scatter appears to be less but that ismerely due to the manner of presentation. We still have an enveloperather than a curve. The relationship between drag and vertical loadsis extremely important. Reviewing the elementary assumptions madewhile deriving equation (1), it becomes apparent that if the engineercan design a shock strut th/*t is considerably "softer" in the initialpart of the stroke, thereby reducing the vertical load during the spin-up period, the maximum drag load can be substantially reduced.

    Fig. 9 is a further breakdown of results based upon the data ofTable III. In these teats the drop weight, tire pressure, strut pres-sure, and oleo oil volume were held constant. The variables were theeffective ground speed and the vertical velocity at impact. The coef-ficient of friction has been plotted against each of the variables.

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    definite curve. Due to the scarcity of test points in Fig. 9(a) *

    we cannot really .Justify the curves shown* they ere intended pri-marily to connect drops nade under similar conditions and thu3 showthe tendencies of the coefficient under the action of the two var-iables.

    Unfortunately these drop tests were conducted nainly to provethe adequacy of the landing gear and research was a secondary con-sideration. The magnitude of the forces produced in the drop testswere usually much gre-tor than those encountered in flight teat, sothat comparisons were impossible. However, with even a few dropsavailable, Pig. 9 shows definite tendencies and should be furtherverified by subsequent testing. It must be noted here that the groundspeeds and rates of descent as shown on this figure are approsin to.Te3t points were chosen in which these parameters were similar, butdrops in which they were constant are not available. Under the cir-cumstances it is felt that these curves should be considered quali-tatively rather than quantitatively.

    A3 a side light on the status of current research along theselines Fig. 10 has been included. This curve was furnished by theB. F. Goodrich Co. and shows the coefficient of friction decreasingwith an increase in ground speed, as determined by A-20 airplane tazitent3. The slopes found in Fig. 9(b) are opposite in n-ture. The

    ^ only similarity between the two is the f ct th t the coefficients** found were of the same general magnitude.

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    As a final attest to axanine the coefficient of friction Andits rel'tionship with spin-up drag loads, time-histories wore againutilised. Fig. 11 is a typical tine-history of platforn vortical anddreg loads during three drop tests. The shape of the curves are sim-ilar to those found in flight testing, but the magnitudes of the loadspre greater ::-nd aty is generally a little smaller, a result to he ex-pected after viewing Fi.^. 8. In this instance the curves for threedifferent "landing" surfaces are shown: dry concrete, try steel, and"et steel. Note that the vertical forces are all einilar, but thatthe drag forces are of different magnitudes and frequencies. TableIII lists the only tests made for these surfaces under similar dropconditions. ?!o.'evor, Tables IV and V show tyrlcsl vslues for the co-efficient of friction of rubber tiros on various surfaces of interestto the aeronautical engineer. These figures were presented by varioustire and rubber conpanies -nd are the result of static teat* undercontrolled conditions. Since the coefficient of friction varies underthe effect of such factors ?.s tread condition, surface cleanliness,

    moisture content, surface texture, etc. these figures can only be takenas representative vrlues.

    From oscillogram records of the numerous drop tests one c

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    realize that after sonorous drc~-3 the te.it tire vill "be worn inajcts. ,'JLjo, during slippage c - 11 pieces of rubber will be wornaffj thess say form email bJLls between the tire and the landingsurface* thus lo-rering the coefficient of friction. These phenomena

    e true in both flight touting and drop te3ting and constitute atleast a partial explanation for the scatter found in all of theseteats.

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    OTHSR ASP30TS 0? THS I BOI3L2M

    The preceding discussion deals with only one small phase ofan important ?nd very complex problem. So mention has been made ofthe relationship between spin-up drag loads and other factors} forexample the dynamic Spring-back loads, and the twisting moment producedin the wing structure of a multi-engined aircraft by the drag forceon the landing geai. This latter, coupled with the accelerations ofthe engine mas3 which is supported by a nacelle directly above andforward of the main gear, comprises a very serious wing torsion prob-lem. The vibration problem of the landing gear is extremely difficult;it does not lend itself to a classical solution due to the elasticity

    of the supporting structure. Furthermore, the present investigationhas been limited to results obtained on only one aircraft. The fieldis still new and comparatively uninvestigated.

    So discussion on spin-up drag loads would be complete withoutsome mention of pre-rotation prior to landing. Theoretically, if thewhael3 of the airplane can be spun up to such a speed that the tangen-tial velocity equals the ground speed at contact there will be no draglo^d. This is theoretically sound and experimentally true, but it hassome practical drawbacks.

    There have been several methods of pre-rotstion tried. On thetest airplane, experiments were made using tire flaps, a device brought

    out by one of the larger tire companies, but only 47$ pre-rotation wasobtainable by this method. was found to obtain substantial

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    reduction in gear drag load the amount of pro-rotation must bo heldwithin approximately 10/? of the full 100^ value of desired BFN. Inservice, of course, the actual ground speed at contact will vary withwind conditions, landing weight of the aircraft, and pilot technique.Since excessive pre-rotation will cause forward drag loads, it be-comes apparent that at least a certr.in degree of pre-rotation control

    by the pilot would be desirable. A further disadvantage of tireflaps is th^t when oper ting under service conditions any mud on therunv/ay would build up behind the flaps, making them inoperative.

    A greater degree of success has been had by using a Dover'sring-wound type wheel r';otor, an electric installation built rightinto the wheel and utilizing 24-volt d.c. power. Gear drag loadswere substantially less on these ts3ta, but here again speed controlby the pilot was not made available. Furthermore, one cannot dependupon an electric installation being 100^ reliable, so that the landinggear structure oust still be designed to forces existent at aero pre-rotation.

    The Goodyear Aircraft Corporation has furnished a curve, Fig. 17,showing the effect of pre-rotation on drag loads, as determined bycontrolled tests In the laboratory. The Lockheed Aircraft Corpo rationhas found in actual tests that this ideal curve is not actually real-ized in flight test: that very little reduction in drag load isnoticeable up to 50$ pre-rot- tion, but ths-.t above this percentage thedrag load decreases rapidly. As transport and bomber type aircraft

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    results will be fruitful when someone doaa present a reliable solutionto this problem, and considerable attention i3 being directed alongthis line of attack.

    Another design which shows some promise of improving the lifeof the landia- gear is a hydraulic damper similar in principle to anoleo shock absorber but built into the drag strut of the main landinggear. This was first tried on the Lockheed "Constellation" and ia nowoptional equipment for that aircraft. The manufacturer reports thatinstallation of the damper drag links will reduce the maxinum forwarddrag load by 59;$, the maximum spin-up drag load by 11$, and will re-duce the gear oscillation essentially to one cycle. The latter feature,of course, will greatly lengthen the fatigue life of the landing gearand its supporting structure.

    The "landing gesr strength envelope" was first introduced in 1946by Ref. (j) as a method of showing graphically the overall strengthof a landing gear structure. 3?ig. 18, which is reproduced hero dtfcthe consent of the authors, shows by superposition the relative vert-ical and drag strengths for the main gears of five airplanes in usetoday. Sach of the curves A, B, G, D, and S represents a differentairplane. Sach diagram shows graphically the maximum combin tions ofvertical and drag load3 which the landing gear can sustain withoutfailure. The strength envelopes presented are ma.de non-dimensional bydividing actual strength by airplane gross weight, and are comparativesince the general function of the airplane- sho'jn is nearly the s-ms

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    "...failure 3 seldom occur because of vertical or side loads "butrather because of loads in the drag direction either forward oraft. The most predominant source of failures appear to be inthe drag bracing itself, or its attachments or in some elementof the structural system transmitting drag forces throughoutthe structure."

    Pith this fact in mind, an inspection of Fig. 18 saakes it imnediatelyapparent that engineers have been putting too much eranhasls on vertioalstrength and insufficient attention has been given to the drag load3.Our earlier curves show tba>t the sprin;-b::.ck drag forces are nerrlyas grest as spin-up loadn. Other erp- riaenters hsve in several land-ings found the drpg loads to exceed the vertical loads. It no-* becomes

    arent that rig. 18 points the way for iraaedi; te improvement in lad-ing gear characteristics. Landing gear strength envelopes should becut dov/n somewhat in the vertical direction, thereby saving weight, andthey sho ild be increased in both fore snd aft drag directions to in-crease the life and reliability of the gear. Such changes in the en-velope are possible by close detail design.

    This outline, though not complete, is sufficient to indie to thefields that art now being explored and to indicate the possible trendsof landing gear design in the near future.

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    CONOJAJSIOKS

    1. The value of 0.56 for tlie coefficient of friction as specifiedin AHC-2a to be need for computing spin-up drag forces is a reasonableestimate of the maximum value that nay be expected, although occasion-ally a higher v lue may be experienced.

    2. There appears to be a tendency for the coefficient of frictionto decrease with an increase in landing weight.

    3. The vertical velocity at contact has no appreciable effect uponthe coefficient of friction.

    4. Hesults of this investigation indicate an increase in the co-efficient of friction with an increase in ground speed at contact, aresult not in accord with previous investigators.

    5. The time to reach maximum vertical load was found to decreasefor an increase in vertical load. This parameter should be investigatedfurther, using similar data for other types of aircraft, since it isof major importance in determining the maximum spin-up drag load,

    6. A reliable means of accurately measuring the rate of descentat contact i3 urgently needed by the industry.

    7. Shock strut design is a promising field of endeavor. If a shockabsorber can be made considerably "softer" in the initial part of thestroke, thereby reduoing the vertical lopjd during the spin-up period,the maximum drag load can be substantially reduced.

    8. Landing ge?.r strength envelopes are an excellent method forillustrating graphically the ultimate strength of a gear under any

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    25

    (a) McBrearty, J. ?. i A Critical Study of Aircraft Landing Gears."Journal of the Aeronrutic.il Sciences, Vol. 15, Ho. 5, May 1948.

    (b) "Aray-flavy-Civil Ground Loads Bulletin. " AIT0-2a. March 1948.

    (c) GAA Statistical Handbook of Civil Aviation. 1948.

    (d) Blot, M. A. and Bisplingboff , R. L.l "Dynamic loads on Airplanestrictures During Landing." KA0A AEH 4H10. Oct. 1944.

    (e) Kootman, J. A. and Jones, A. R.I "Results of Landing Teats ofVarious Airplanes.'1 HAOA Ml 863. September 1942.

    (f) Lockheed Aircraft Cor:-. : Report Ho. 6091. September 1947.

    (g) Lockheed Aircraft Corp.! Report Uo. 6439. Feb. 1948.

    (h) Goodyear Aircraft Corp. I "Effect of Pre-Rot-ticn on Airr>lnneTire Landing Stresses." Report No. R-93-5, Part I. Decerber 1943

    (i) :ioyer, R. A. 8 "Skidding Characteristics of Automobile Tires onRoadway Surfaces r_nd Their Relation to Highway Safety." IowaState College Bull. 120, Vol. 33, Ho. 10. August 1934.

    (j) McBrearty, J. 7. r.nd Hill, D. C.t "Landing Gear Strength Envel-opes. M Journal of the Aeronautic--1 Sciences, Vol. 13, Ho. 6.May 1946.

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