cross laminated timber (clt) manufacturing in the

33
Cross Laminated Timber (CLT) Manufacturing in the Southeast U.S. Steve Lieberman, Senior Product Engineer ® Disclaimer: This presentation was developed by a third party and is not funded by WoodWorks or the Softwood Lumber Board.

Upload: others

Post on 26-Jan-2022

11 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Cross Laminated Timber (CLT) Manufacturing in the

Cross Laminated Timber (CLT) Manufacturing in the Southeast U.S.Steve Lieberman, Senior Product Engineer

®

Disclaimer: This presentation was developed by a third party and is not funded by WoodWorks or the Softwood Lumber Board.

Page 2: Cross Laminated Timber (CLT) Manufacturing in the

Southern Yellow Pine (SYP)Cross-Laminated Timber (CLT)

Page 3: Cross Laminated Timber (CLT) Manufacturing in the

ANSI/APA PRG 320-2018

Page 4: Cross Laminated Timber (CLT) Manufacturing in the

MASS TIMBER SOLUTIONS COMPLEX

Lumber Supply

22.9 MillionAcres of Forest

Economy

$13 BillionAnnual Industry

Industry

650 Forest Product Companies

Energy costs

Lower 25% Nationally

Transport Access

Railroad U.S. HighwaysPort

Workforce

47,000 EmployedSkilled Labor Force

DOTHAN, AL

Building Size: 227,400 sq/ftLand Size: 84 acres

Forestry is Alabama ’s second largest manufacturing industry, ranking No. 1 in the U.S. in pulp production and No. 3 in paper production.

Alabama is No. 7 nationally in lumber production and No. 8 in wood panel production

Page 5: Cross Laminated Timber (CLT) Manufacturing in the

CLT SPECIFICATIONS

Max Width 11 feet

Max thickness 12 inches

Max Length 52 feet

Number of layers 3/5/7/9

RAW MATERIAL SPECIFICATIONS

Wood species: Southern Yellow Pine

Wood moisture: 12 %

Width max/min 12/3.35 inch

Thickness max/min 3/0.8 Inch

Length max/min 16/8 feet

X-LAM USA will be the first manufacturers of structural Southern Yellow Pine CLT.

SYP CROSS LAMINATED TIMBER

Longitudinal Planks

Transverse Planks

Page 6: Cross Laminated Timber (CLT) Manufacturing in the

3 Layer 4.13”

5 Layer 6.88”

7 Layer 9.63”

9 Layer 12.38”

CROSS LAMINATED TIMBER

Adhesive

Cross sect ion of panel

Width ≤ 11’

Length ≤ 52’

Page 7: Cross Laminated Timber (CLT) Manufacturing in the

CLT SPECIFICATIONS

Panel Types TL / TT

Finishes Domestic Visual (DVQ)

Industrial Visual (IVQ)

Non-Visual Quality (NVQ)

Panels for walls: TT (Top layers Transverses)

Panels for floors/ceilings: TL (Top layers Longitudinal)

SYP CROSS LAMINATED TIMBER

Page 8: Cross Laminated Timber (CLT) Manufacturing in the

CLT PROCESS

Page 9: Cross Laminated Timber (CLT) Manufacturing in the

Photos courtesy of KLH

MANUFACTURING

Digital Fabrication and CLT

CLT Manufacturing is automated through Computer Numerical Controlled (CNC) machines. This enables:

• Mass customization

• Accuracy/Precision

• Fully automated

• Extremely tight tolerances of walls,

floors, openings for windows,

doors and service channels.

Page 10: Cross Laminated Timber (CLT) Manufacturing in the

Think CLT at the conception phase

• Requires substantial front end planning and collaboration between architects, engineers and developers to consider the following:

• CNC precision

• Mechanical, Electrical and Plumbing

• Envelope

• Connections

• Transportation

• Assembly

• Preplanning will save time and money during construction

DESIGN PROCESS

Page 11: Cross Laminated Timber (CLT) Manufacturing in the

DESIGN PROCESS – 3D Model

Think CLT at the conception phase

• Requires substantial front end planning and collaboration between architects, engineers and developers to consider the following:

• CNC precision

• Mechanical, Electrical and Plumbing

• Envelope

• Connections

• Transportation

• Assembly

• Preplanning will save time and money during construction

Page 12: Cross Laminated Timber (CLT) Manufacturing in the

DESIGN PROCESS Export to CNC

Page 13: Cross Laminated Timber (CLT) Manufacturing in the

MANUFACTURING Layup

Page 14: Cross Laminated Timber (CLT) Manufacturing in the

MANUFACTURING Layup

Page 15: Cross Laminated Timber (CLT) Manufacturing in the

MANUFACTURING Gluing

Page 16: Cross Laminated Timber (CLT) Manufacturing in the

MANUFACTURING

Page 17: Cross Laminated Timber (CLT) Manufacturing in the

MANUFACTURING Press

Page 18: Cross Laminated Timber (CLT) Manufacturing in the

MANUFACTURING Press

Page 19: Cross Laminated Timber (CLT) Manufacturing in the

MANUFACTURING CNC

Page 20: Cross Laminated Timber (CLT) Manufacturing in the

MANUFACTURING CNC

Page 21: Cross Laminated Timber (CLT) Manufacturing in the

Photos courtesy of KLH

MANUFACTURING Finishing & Sequencing

Page 22: Cross Laminated Timber (CLT) Manufacturing in the

FIRST SYP CLT PROJECTS

Page 23: Cross Laminated Timber (CLT) Manufacturing in the

First United BankFredericksburg, TX

Page 24: Cross Laminated Timber (CLT) Manufacturing in the

First United BankFredericksburg, TX

CLT: 150,000 board feet

Page 25: Cross Laminated Timber (CLT) Manufacturing in the

First United BankFredericksburg, TX

Glulam: 35,000 board feet

Page 26: Cross Laminated Timber (CLT) Manufacturing in the

First United BankFredericksburg, TX

Page 27: Cross Laminated Timber (CLT) Manufacturing in the

First United BankFredericksburg, TX

Page 28: Cross Laminated Timber (CLT) Manufacturing in the

Outdoor Wellness CenterClemson, SC

CLT: 324,763 board feetGlulam: 127,473 board feet

Page 29: Cross Laminated Timber (CLT) Manufacturing in the

Outdoor Wellness CenterClemson, SC

CLT: 290,000 board feetGlulam: 50,000 board feet

Page 30: Cross Laminated Timber (CLT) Manufacturing in the

50 WestClermont, FL

Page 31: Cross Laminated Timber (CLT) Manufacturing in the

50 WestClermont, FL

CLT: 324,763 board feetGlulam: 127,473 board feet

Page 32: Cross Laminated Timber (CLT) Manufacturing in the

KEY ADVANTAGES

• Environmentally sustainable material

• Lightweight construction

• Fast erection time

• Extremely accurate panels and openings

• Maximum architectural freedom

• Reduced site traffic and waste

• Safer construction site

• Simplistic assembly process

• Fire resistant

• Versatility

• Inherent aesthetic quality Hermann Kaufmann Austria

CLT is creating a paradigm shift within the building industry, it is much more than a new building material.

Page 33: Cross Laminated Timber (CLT) Manufacturing in the

Steve Lieberman, PESenior Product Engineer

[email protected]

www.xlamusa.com

QUESTIONS?