crushing & screening equipment - superior industries · guardian™ screen plant guardian™...
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P/2 Superior Industries
CRUSHING EQUIPMENTLiberty™ Jaw CrusherPatriot® Cone CrusherValor™ Vertical Shaft Impactor
VIBRATORY EQUIPMENTGuardian™ Horzontal ScreenAnthem™ Inclined ScreenIntrepid™ Vibrating Grizzly Feeder
AFTERMARKETService & Support / Aftermarket Parts
PORTABLE PLANTSPortable Feed HopperGuardian™ Screen PlantGuardian™ Tandem Screen PlantClosed Circuit PlantPatriot® Cone Plant (rear discharge)Patriot® Cone Plant (rear feed, rear dischargeLiberty™ Jaw Crusher PlantValor™ VSI PlantPortable RAP Plant
P/3P/7
P/15
P/22P/24P/26
P/29P/31P/33P/35P/37P/39P/41P/43P/45
P/28
superior Crushing & Screening equipment
P/3Superior Industries
Rugged, fabricated crusher frame and pitman assembly for a long life in the harshest applications. n
Reversible, 18% manganese quarry jaw dies with integrated lifting points to improve safety. n
Hydraulic tension rod and wedge adjustments eliminate manual labor, plus improve safety and uptime. n
Industry-leading two-year warranty backed by an experienced and motivated customer service team. n
1836 / 2036 / 2054 / 2442 / 3244 / 3048 / 3254 / 3648
Liberty®
Jaw CrusherYEARWARRANTYOEM PARTS1YEAR
WARRANTYEQUIPMENT2
P/4 Superior Industries
Liberty Jaw Key Advantages
PITMAN TOE PROTECTION
¾ Insurance policy if neglected wearing occurs in pitman fabrication.
¾ Replaceable component eliminates the need for any downtime causing remachining.
NIP ANGLE
¾ Geometry of crusher chamber creates aggressive nip angle throughout entire life of dies.
¾ Allows jaw to consistently grab and process material for high-level efficiency.
FRAME MOUNTED MOTOR
¾ Reduces crusher footprint and frees up valuable deck space.
¾ Allows for much smaller drive belt and easier access for maintenance.
HYDRAULIC TENSION SYSTEM
¾ Simply engage the hydraulic button for quick and safe toggle tension adjustments.
¾ Eliminates labor intensive manual adjustments.
HYDRAULIC WEDGE ADJUST
¾ Single push button hydraulically allows operators access to adjust closed side settings.
¾ Eliminate need for labor intensive shim adjustment.
HEAVY DUTY WELDED FRAME
¾ Fully-fabricated base frame for strength and longevity.
¾ Stress relieved components ensure accuracy and improve durability.
P/5Superior Industries
Specs, Features, and WarrantyLIBERTY JAW GENERAL SPECIFICATIONS
LIBERTY JAW FEATURES
Liberty 1836 Liberty 2036 Liberty 2054 Liberty 2442 Liberty 3244 Liberty 3048 Liberty 3254 Liberty 3648
Recommended Horsepower 75 75 100 100 150 150 250 200
Height (with Flywheels) 70" 76" 86" 86" 101.5" 63" 107" 121"
Width (with Flywheels) 75" 81" 99" 88" 89" 99" 105" 99"
Length 65" 72" 76" 81" 96" 108" 108" 114"
Nominal Feed Opening (Tip to Tip) 18" X 36" 20" X 36" 20" X 54" 24" X 42" 32"X 44" 30" X 48" 32" X 54" 36" X 48"
Length of Fixed Jaw 36" 41" 47.25" 47.25" 60" 61" 61" 72.5"
Crusher Weight (without Motors) 19,500 lbs. 22,000 lbs. 42,000 lbs 38,000 lbs. 56,000 lbs 58,000 lbs. 80,000 lbs. 85,000 lbs.
Setting Range 1.5" - 6" 2" - 7" 1.5" - 6" 3" - 10" 3" - 12" 3" - 10" 4" - 16" 3.5" - 16"
Capacity Range (STPH) 50 - 190 75 - 260 90 - 310 136 - 460 160 - 610 155 - 510 265 -1000 250 - 900
Operating Rpm @ 1200 rpm 275 235 235 235 230 230 225 210
Liberty 1836 Liberty 2036 Liberty 2054 Liberty 2442 Liberty 3244 Liberty 3048 Liberty 3254 Liberty 3648
Bearings
Side 140mm 200mm 200mm 200mm 240mm 280mm 280mm 280mm
Eccentric 180mm 240mm 240mm 240mm 280mm 340mm 340mm 340mm
Adjustment
Standard Hyd. Wedge Hyd. Wedge Hyd. Wedge Hyd. Wedge Hyd. Wedge Hyd. Wedge Hyd. Wedge Hyd. Wedge
Optional Shim Shim Shim Shim Shim Shim Shim Shim
Frame Style Welded Welded Welded Welded Welded Welded Welded Welded
Stroke 1.25" 1.25" 1.25" 1.25" 1.5" 1.5" 1.5" 1.5"
Flywheel Diameter 48" 48" 48" 48" 60" 60" 60" 60"
Jaw Die Retention Device (Both Dies) Wedge (bolt) Wedge (bolt) Wedge (bolt) Wedge (bolt) Wedge (bolt) Wedge (bolt) Wedge (bolt) Wedge (bolt)
Cheek Plate Retention Device Bolted Bolted Bolted Bolted Bolted Bolted Bolted Bolted
Lubrication System Grease Grease Grease Grease Grease Grease Grease Grease
Barrel Protection Yes Yes Yes Yes Yes Yes Yes Yes
Standard Jaw Die Manganese % 18% 18% 18% 18% 18% 18% 18% 18%
Warranty Duration 2 Years 2 Years 2 Years 2 Years 2 Years 2 Years 2 Years 2 Years
P/6 Superior Industries
¾ Large inventory increases parts availability and reduces wait time.
¾ Centrally-located warehouse for quick deliveries in North America.
¾ Critical third party parts are inspected for integrity.
¾ High quality factory parts are backed by fitup assurance.
¾ 1-Year Parts Warranty:
9 Covers new parts against defects in material or workmanship.
9 Excludes normal wear and tear.
¾ We offer the industry’s only 2-year product and 1-year parts’ warranties, confirming our commitment to you.
World-Class Service and Support
quick delivered parts
warranty
¾ Strive for a 2 hour response time from service agents.
¾ US-based support staff limits wait time for North American customers.
¾ Commitment to getting crusher operating as expected.
¾ Investment in smart, hard-working and industry experienced service team.
¾ Direct line to technical supprt group, 24-hours a day at +1 (320) 589-7485.
SPLT1141ENPR-02
YEARWARRANTYOEM PARTS1YEAR
WARRANTYEQUIPMENT2
P/7Superior Industries
We take your uptime very seriously and have an experienced team of passionate support agents eager to serve. n
Crushing equipment is backed by the industry’s only two-year standard warranty and one-year parts warranty. n
Major components cast of high-grade steel, exceeding industry standards in structural integrity. n
P200 / P300 / P400 / P500HD
Patriot®
Cone CrusherYEARWARRANTYOEM PARTS1YEAR
WARRANTYEQUIPMENT2
P/8 Superior Industries
Patriot Cone Key Advantages
RAISED CONE HEAD SEATING SURFACE
¾ Provide the ability to recondition the head seating surface up to 3 times without welding on the casting.
URETHANE “U” AND “T” SEALS
¾ Easily replaceable counterweight seals.
¾ Reduced maintenance costs and downtime.
TRAMP RELIEF SYSTEM W/ FEW ACCUMULATORS
¾ If an accumulator fails, the internal relief valve provides instantaneous relief.
¾ Prevents costly damage to the crushing chamber.
¾ Fewer accumulators mean minimized maintenance and opportunity for failure.
ROBUST ECCENTRIC AND CLAMP RING
¾ Takes advantage of higher strength to weight ratio ductile iron contains.
¾ Ductile iron has higher tensile and fatigue strength than grey iron.
¾ Ductile iron is less brittle and resists fracturing better than gray iron.
¾ Ductile iron is more impact resistant.
INVERTED TRAMP RELEASE CYLINDERS
¾ Inverted design where hydraulic cylinder rod seal is not exposed during operation.
¾ Greatly reduces chances of contamination and failure.
SPIRAL BEVEL GEARS
¾ Spiral tooth gearing engages more gradually giving an efficient transfer of horsepower.
¾ Proven to perform at higher speeds with less noise and vibration.
COUNTERCLOCKWISE COUNTER-SHAFT ROTATION
¾ With loss of pressure, the crusher opens.
¾ Reduces potential of catastrophic failure.
HEAVY DUTY ADJUSTMENT RING & BASE FRAME
¾ Robustly designed adjustment ring built to withstand tough applications.
¾ Increased flange thickness at mounting point to base frame.
¾ Able to withstand tough applications.
P/9Superior Industries
P200 Specifications
Setting inch(mm)
Min Capacity TPH(MTPH)
Max Capacity TPH(MTPH)
5/16" (8.0) 75 (68) 100 (91)
3/8" (10.0) 95 (86) 135 (123)
1/2" (13.0) 130 (118) 170 (154)
5/8" (16.0) 145 (132) 215 (195)
3/4" (19.0) 170 (154) 220 (200)
7/8" (22.0) 180 (163) 230 (209)
1" (25.0) 190 (172) 245 (222)
1-1/4" (32.0) 205 (186) 265 (240)
1-1/2" (38.0) 220 (200) 285 (259)
1-3/4" (45.0) 250 (227) 310 (281)
2" (51.0) 270 (245) 340 (308)
CAPACITY CHART
8
9
6
11
12
13
14
15
21
18
24
16
22
1917
23
20
1
2
3
4
10
5
7
79.52”W (2,019 mm) | 68.98”H (1,752 mm) | 19,484 LBS. (8,838 kg) | 200 HP
Features1/ Hopper Assembly
2/ Bowl
3/ Adjustment Cap
4/ Drive Ring
5/ Feed Plate Assembly
6/ Head Assembly
7/ Torch Ring
8/ Mantle
9/ Bowl Liner
10/ Socket Liner
11/ Adjustment Ring
12/ Clamping Cylinder
13/ Main Frame
14/ Main Frame Liner
15/ Main Frame Seat Liner
16/ Tramp Release Cylinder
17/ Main Shaft
18/ Eccentric
19/ Counterweight
20/ Gear
21/ Countershaft
22/ Pinion
23/ Wedge
24/ Arm Guard
*All capacities are based on a bulk density of 100 lbs. per cu. ft. and a work index of 13.
P/10 Superior Industries
p300 Specifications
Setting inch(mm)
Min Capacity TPH(MTPH)
Max Capacity TPH(MTPH)
3/8" (10.0) 135 (123) 180 (163)
1/2" (13.0) 160 (145) 220 (200)
5/8" (16.0) 190 (172) 260 (236)
3/4" (19.0) 210 (191) 300 (272)
7/8" (22.0) 230 (209) 335 (304)
1" (25.0) 245 (222) 365 (331)
1-1/4" (32.0) 265 (240) 400 (363)
1-1/2" (38.0) 320 (290) 445 (404)
1-3/4" (45.0) 365 (331) 500 (454)
2" (51.0) 400 (363) 540 (490)
CAPACITY CHART
8
9
6
11
12
13
14
15
21
18
24
16
22
1917
23
20
12
3
4
10
5
7
101.02”W (2,565 mm) | 86.60”H (2,199 mm) | 35,340 LBS. (16,030 kg) | 300 HP
Features1/ Hopper Assembly
2/ Bowl
3/ Adjustment Cap
4/ Drive Ring
5/ Feed Plate Assembly
6/ Head Assembly
7/ Torch Ring
8/ Mantle
9/ Bowl Liner
10/ Socket Liner
11/ Adjustment Ring
12/ Clamping Cylinder
13/ Main Frame
14/ Main Frame Liner
15/ Main Frame Seat Liner
16/ Tramp Release Cylinder
17/ Main Shaft
18/ Eccentric
19/ Counterweight
20/ Gear
21/ Countershaft
22/ Pinion
23/ Wedge
24/ Countershaft Box Guard
*All capacities are based on a bulk density of 100 lbs. per cu. ft. and a work index of 13.
P/11Superior Industries
p400 Specifications
Setting inch(mm)
Min Capacity TPH(MTPH)
Max Capacity TPH(MTPH)
3/8" (10.0) 140 (127) 200 (181)
1/2" (13.0) 195 (177) 250 (227)
5/8" (16.0) 235 (213) 300 (272)
3/4" (19.0) 265 (240) 340 (308)
7/8" (22.0) 290 (263) 375 (340)
1" (25.0) 310 (281) 415 (377)
1-1/4" (32.0) 340 (309) 465 (422)
1-1/2" (38.0) 375 (340) 525 (476)
1-3/4" (45.0) 430 (390) 580 (526)
2" (51.0) 480 (436) 640 (581)
CAPACITY CHART
8
9
6
11
12
13
14
15
21
18
24
16
22
19
17
23
20
1
2
3
4
10
5
7
112.43”W (2,855 mm) | 89.44”H (2,271 mm) | 51,787 LBS. (23,490 kg) | 400 HP
Features1/ Hopper Assembly
2/ Bowl
3/ Adjustment Cap
4/ Drive Ring
5/ Feed Plate Assembly
6/ Head Assembly
7/ Torch Ring
8/ Mantle
9/ Bowl Liner
10/ Socket Liner
11/ Adjustment Ring
12/ Clamping Cylinder
13/ Main Frame
14/ Main Frame Liner
15/ Main Frame Seat Liner
16/ Tramp Release Cylinder
17/ Main Shaft
18/ Eccentric
19/ Counterweight
20/ Gear
21/ Countershaft
22/ Pinion
23/ Wedge
24/ Countershaft Box Guard
*All capacities are based on a bulk density of 100 lbs. per cu. ft. and a work index of 13.
P/12 Superior Industries
p500HD Specifications
Features
Setting inch(mm)
Min Capacity TPH(MTPH)
Max Capacity TPH(MTPH)
3/8" (10.0) 215 (195) 300 (272)
1/2" (13.0) 280 (254) 355 (322)
5/8" (16.0) 340 (308) 420 (381)
3/4" (19.0) 390 (354) 480 (436)
7/8" (22.0) 415 (377) 520 (472)
1" (25.0) 450 (408) 560 (508)
1-1/4" (32.0) 500 (454) 610 (553)
1-1/2" (38.0) 560 (508) 675 (612)
1-3/4" (45.0) 640 (581) 805 (730)
2" (51.0) 690 (626) 820 (744)
CAPACITY CHART*
1/ Hopper Assembly
2/ Bowl
3/ Adjustment Cap
4/ Drive Ring
5/ Feed Plate Assembly
6/ Head Assembly
7/ Torch Ring
8/ Mantle
9/ Bowl Liner
10/ Socket Liner
11/ Adjustment Ring
12/ Clamping Cylinder
13/ Main Frame
14/ Main Frame Liner
15/ Main Frame Seat Liner
16/ Tramp Release Cylinder
17/ Main Shaft
18/ Eccentric
19/ Counterweight
20/ Gear
21/ Countershaft
22/ Pinion
23/ Wedge
24/ Countershaft Box Guard
8
9
6
11
12
13
14
15
21
18
24
16
22
1917
23
20
1
2
3
4
10
5
7
146.65”W (3,724 mm) | 112.36”H (2,853 mm) | 112,685 LBS. (51,113 kg) | 500 HP
*All capacities are based on a bulk density of 100 lbs. per cu. ft. and a work index of 13.
P/13Superior Industries
¾ Large inventory increases parts availability and reduces wait time.
¾ Centrally-located warehouse for quick deliveries in North America.
¾ Critical third party parts are inspected for integrity.
¾ High quality factory parts are backed by fitup assurance.
¾ 1-Year Parts Warranty:
9 Covers new parts against defects in material or workmanship.
9 Excludes normal wear and tear.
¾ We offer the industry’s only 2-year product and 1-year parts’ warranties, confirming our commitment to you.
World-Class Service and Support
quick delivered parts
warranty
¾ Strive for a 2 hour response time from service agents.
¾ US-based support staff limits wait time for North American customers.
¾ Commitment to getting crusher operating as expected.
¾ Investment in smart, hard-working and industry experienced service team.
¾ Direct line to technical supprt group, 24-hours a day at +1 (320) 589-7485.
YEARWARRANTYOEM PARTS1YEAR
WARRANTYEQUIPMENT2
P/14 Superior Industries
WWW.SUPERIOR-IND.COM
Cone Crusher Product Distribution(PERCENT PASSING) FOR A GIVEN CLOSED SIDE SETTING - AVERAGE FEED MATERIAL (12-14wi)
Product Sizeinch (mm)
3/8”(10 mm)
1/2”(13 mm)
5/8”(16 mm)
3/4”(19 mm)
7/8”(22 mm)
1”(25 mm)
1-1/4”(31 mm)
1-1/2”(38 mm)
2”(50 mm)
5” (125.0)
4” (100.0) 100.0
3” (75.0) 100.0 96.0
2-1/2” (63.0) 100.0 97.0 89.0
2” (50.0) 100.0 98.0 90.0 71.0
1-3/4” (45.0) 100.0 99.0 95.0 83.0 60.0
1-1/2” (38.0) 100.0 99.0 96.0 88.0 72.0 49.0
1-1/4” (31.0) 100.0 99.0 96.0 90.0 74.0 55.0 39.0
1” (25.0) 100.0 99.0 95.0 86.0 76.0 56.0 41.0 30.0
7/8” (22.0) 100.0 99.0 96.0 89.0 78.0 66.0 46.0 35.0 26.0
3/4” (19.0) 99.0 96.0 90.0 79.0 68.0 57.0 38.0 30.0 22.0
5/8” (16.0) 97.0 91.0 80.0 69.0 56.0 46.0 31.0 25.0 18.0
1/2” (13.0) 92.0 81.0 69.0 57.0 45.0 36.0 26.0 20.0 15.0
3/8” (10.0) 81.0 66.0 54.0 45.0 34.0 28.0 20.0 15.0 11.5
1/4” (6.0) 58.0 45.0 36.0 30.0 24.0 19.0 14.0 11.0 8.0
4M (5.0) 45.0 35.0 28.0 23.0 18.0 15.0 11.0 9.0 6.0
6M (3.0) 33.0 26.0 21.0 17.0 13.0 11.0 8.0 6.0 4.0
8M (2.0) 26.0 20.0 16.0 13.0 10.0 8.0 5.0 4.0 2.0
Values will vary depending on feed distibution, cavity level, feed gradation, crushing chamber, moisture, and material density.
SPLT1089ENPR-02
P/15Superior Industries
Proudly made in America at Superior’s new Pekin, Illinois plant. n
Stronger, safer and more convenient design incorporates the voice of customers. n
Backed by a service and support team committed to exceeding customer expectations. n
Substantial inventory of parts for immediate, lightning fast deliveries. n
V250 / V400 / V600 / V800
Valor™ VSI CrusherYEARWARRANTYOEM PARTS1YEAR
WARRANTYEQUIPMENT2
P/16 Superior Industries
Valor VSI Key Advantages
SPIRAL BEVEL GEARS
¾ Spiral tooth gearing engages more gradually giving an efficient transfer of horsepower.
¾ Proven to perform at higher speeds with less noise and vibration.
PEDESTAL / BEARING CARTRIDGE
¾ Greaseless and maintenance free upper seal
¾ High capacity upper and lower cylindrical roller bearing
¾ Dedicated thrust bearing
BYPASS FEED (ROTOR CONFIGURATIONS ONLY)
¾ Decreases HP usage while increasing crusher throughput
¾ Capable of bypassing up to 50% feed directly into crushing chamber
INSPECTION DOOR
¾ Provides inspection access to crushing chamber
¾ Provides quick and safe access to the crushing chamber and reduces downtime
RIGHT ANGLE PINION GEAR BOX
¾ Cartridge style for easy removal and maintenance
¾ Simplifies drive motor arrangement (deck mount)
¾ Safe and simple access to drive components
HYDRAULIC LID LIFTER
¾ Safe and easy access to crushing chamber
¾ Automatic and manual safety interlocks
¾ Simple hydraulic controls
¾ Manual worm gear driven lid swing mechanism
P/17Superior Industries
Crushing chamber configurations
Rotor designs
Rock box hybrid Rock box
ROCK ON ROCK ROCK ON ANVIL (HYBRID ROCKBOX) SHOE AND ANVIL*
SYMMETRY™ ROTOR 4/6 PORT ROTOR OPEN SHOE TABLE
* Requires different lid assembly
Anvil Ring
¾ Enclosed rotor and rock shelf
¾ Feed sizes to 2”
¾ High abrasion materials
¾ Rotor is completely symmetrical in design
¾ Allows for operation in both rotation directions
¾ Simple electrical controls
¾ Enclosed rotor and anvils
¾ Feed sizes to 3”
¾ Medium to high abrasion materials
¾ Designed with the fewest parts possible
¾ Parts interchange between top and bottom
¾ No hardfacing required
¾ Open shoe table and anvil
¾ Feed sizes to up 8”
¾ Low to medium abrasion materials
¾ 4, 5, and 6 shoes available
¾ 28% chrome and ceramic available
¾ Designed for easy maintenance
P/18 Superior Industries
Features1/ Bypass Feed Inlet
2/ Adjustable Bypass Feed Doors
3/ Positive Lid Lock Safety Wedges
4/ Upper Edge Liners
5/ Rotor Crown Ring
6/ Autogenous Rock Box
11/ Single Piece Rolled AR Tub Liner
12/ Astralloy™ Main Shaft
13/ 3 Bearing Pedestal
14/ Vibration Isolation Mounts
15/ Cartridge Style, Removable Gear Box
16/ Tachometer Sensor
17/ 4340 Pinion Shaft
18/ Return Oil Sump
19/ Center Feed Plate
20/ Rotor Flywheel
21/ Greaseless Upper Main Seal
22/ Integral Dust and Debris Seal
23/ Cylindrical Roller Upper Bearing
24/ Pedestal Shield
25/ Cylindrical Roller Lower Bearing
26/ Dedicated Thrust Ball Bearing
27/ Spiral Bevel Pedestal Gear
28/ Tachometer Gear
29/ Outboard Pinion Bearing
30/ Inboard Pinion Bearing
31/ Spiral Bevel Pinion Gear
32/ Keyless Gear Bushing
7/ Standard Hydraulic Lid Lifter (not shown)
8/ 4 Port Autogenous Rotor
9/ Side Access Door
10/ Lower Edge Liner
24
26
28 30
25
2931
32
1
2
3
4 5
8 9
1112
20
17
23
27
21 22
19
10
GEAR BOX (DETAIL)
6
13
14
15
16
18
P/19Superior Industries
SpecificationsVALOR VSI
B GC
56-1/2”
mounting surface
F
AH
4-1/2”11-3/8”
D
23-7/8”
SpecificationsVALOR VSI
V250 V400 V600 V800
A 78" (1,981) 82-1/2" (2,096) 85-1/4” (2,165) 88” (2,235)
B 43" (1,902) 48-1/2" (1,232) 52-1/2” (1,334) 57” (1,448)
C 77" (1,956) 84" (2,134) 88” (2,235) 97” (2,464)
D 48" (1,219) 50" (1,270) 52-1/4” (1,327) 53-1/2” (1,359)
E 69" (1,753) 76” (1,930) 80” (2,032) 89” (2,261)
F 43-1/2" (1,105) 47" (1,194) 49” (1,245) 53-1/2” (1,359)
G 82" (2,083) 89" (2,264) 93” (2,362) 102” (2,591)
H 84" (2,134) 88" (2,248) 91-1/4” (2,318) 94” (2,388)
MODELS Configuration Max. Feed Size Inch (mm)
Table/ Rotor Dia.Inch (mm)
Est. Max. Throughput*STPH (MTPH) Typical HP Range
V250
Impeller Table and Anvils 2” (50.8) 30” (762) 150 (135) 125-250
Rotor and Anvil 1” (25.4) 27" (685) 125 (115) 125-250
Rotor and Rockbox 1-1/2” (38.1) 27" (685) *125 (115) 200-250
V400
Impeller Table and Anvils 4" (101.6) 34" (864) 250 (230) 200-400
Rotor and Anvil 3" (76.2) 32" (813) 275 (250) 300-400
Rotor and Rockbox 2-1/2" (63.5) 32" (813) *275 (250) 300-400
V600
Impeller Table and Anvils 4" (101.6) 38" (965) 400 (360) 400-600
Rotor and Anvil 3" (76.2) 36" (914) 350 (320) 350-600
Rotor and Rockbox 2-1/2" (63.5) 36" (914) *350 (320) 350-600
V800
Impeller Table and Anvils 8" (203.2) 42" (1,067) 600 (550) 600-800
Rotor and Anvil 3" (76.2) 40" (1,016) 500 (450) 400-800
Rotor and Rockbox 2-1/2" (63.5) 40" (1,016) *500 (450) 400-800
*No bypass feed
V600
P/20 Superior IndustriesSPLT1130ENPR-01
¾ Large inventory increases parts availability and reduces wait time.
¾ Centrally-located warehouse for quick deliveries in North America.
¾ Critical third party parts are inspected for integrity.
¾ High quality factory parts are backed by fitup assurance.
¾ 1-Year Parts Warranty:
9 Covers new parts against defects in material or workmanship.
9 Excludes normal wear and tear.
¾ We offer the industry’s only 2-year product and 1-year parts’ warranties, confirming our commitment to you.
World-Class Service and Support
quick delivered parts
warranty
¾ Strive for a 2 hour response time from service agents.
¾ US-based support staff limits wait time for North American customers.
¾ Commitment to getting crusher operating as expected.
¾ Investment in smart, hard-working and industry experienced service team.
¾ Direct line to technical supprt group, 24-hours a day at +1 (320) 589-7485.
YEARWARRANTYOEM PARTS1YEAR
WARRANTYEQUIPMENT2
21Rock Face to Load Out™
Vibratory EquipmentGuardian® Horizontal Screen / Anthem® Inclined Screen / Intrepid® Feeder
CRUSHING CONVEYINGSCREENING COMPONENTS CONSTRUCTIONWASHING PLANTS AFTERMARKET
INTREPID FEEDER ANTHEM INCLINED SCREEN
22 Superior Industries
01/ CORNER SUPPORT
» Bottle jack lifting point for 1.5” lift
» Safer and simpler spring replacement
02/ SPRAY BAR KNOCKOUTS
» Easily cut thin 1/8” cover
» Quickly convert to wet plant
03/ SEGMENTED BELT GUARD
» Multiple pieces for one person job
» Fully enclosed for safer operation
04/ BOLT-LOCKING HINGED ACCESS DOOR
» Convenient inspection and maintenance
» Hinge prevents misplacing cover
05/ INTEGRATED BELT TENSIONER
» Convenient for easy, quick access
» Rubber suspension vs spring tension
06/ SIDE LINERS ON DISCHARGE LIPS
» Standard feature for wear protection
» 1/4” AR steel bolt in liners
07/ VS2™ TECHNOLOGY
» Ensures smooth start up and shutdown
» Provides peace of mind and extends life of equipment
01 07
05
03
02
06
04
GUARDIAN HORIZONTAL SCREEN FEATURES
23Rock Face to Load Out™
03/ SEGMENTED BELT GUARD
02/ SPRAY BAR KNOCKOUTS01/ CORNER SUPPORT
05/ INTEGRATED BELT TENSIONER 06/ SIDE LINERS ON DISCHARGE LIPS
04/ BOLT-LOCKING HINGED ACCESS DOOR
GUARDIAN HORIZONTAL SCREEN FEATURES
24 Superior Industries
GUARDIAN HORIZONTAL SCREEN SPECIFICATIONS
DIMENSIONS - INCHES (MM)
24.00”
12.20”
A
D
E
BC
F
G
H
I
Adj. Stroke 5/8” and 3/4”
Rcmd. Speed Range 675 - 875 RPM
Max. Feed Size 10.0” (254mm)
Max. Top Deck Opening 5.0” (127mm)
Max. Feed Drop 18” (457mm)
Timing Angle 30˚ - 60˚
Side Plate Thickness 5/16” (7mm)
Reiforcing Plate Thick. 1/4” (6mm)
Feed Box Liners* 1/4” (6mm)
Discharge Lip Liner Thick.* 1/4” (6mm)
5’ and 6’ Screen Bearing Size 160mm
7’ and 8’ Screen Bearing Size 190mm
Take-Up Rails** 4’ standard
Angle Horizontal or 2.5˚
Max. Media Weight 8 lb/ft2 (383 pascal)
* AR Plates** Optional 5-ft. take-up rails on 20-ft. screen
Model A B C D E F G H I
5162-TH32 61.50 (1,562) 74.00 (1,879) 36.63 (930) 192.75 (4,895) 59.44 (1,509) 5.81 (147) 35.81 (909) N/A 47.25 (1,200)
5163-TH32 61.50 (1,562) 74.00 (1,879) 36.63 (930) 192.75 (4,895) 75.31 (1,912) 5.69 (144) 35.69 (906) 51.69 (1,312) 63.13 (1,603)
5163-TH32-XC 61.50 (1,562) 74.00 (1,879) 36.63 (930) 192.75 (4,895) 81.31 (2,065) 5.69 (144) 35.69 (906) 57.69 (1,465) 69.13 (1,755)
6162-TH32 76.00 (1,930) 88.50 (2,247) 36.63 (930) 240.75 (6,115) 59.50 (1,511) 5.81 (147) 35.81 (909) N/A 47.31 (1,201)
6163-TH32 76.00 (1,930) 88.50 (2,247) 36.63 (930) 240.75 (6,115) 75.31 (1,912) 5.69 (144) 35.69 (906) 51.69 (1,312) 63.13 (1,603)
6163-TH32-XC 76.00 (1,930) 88.50 (2,247) 36.63 (930) 240.75 (6,115) 81.31 (2,065) 5.69 (144) 35.69 (906) 51.69 (1,312) 63.13 (1,603)
6202-TH32 76.00 (1,930) 88.50 (2,247) 36.63 (930) 240.75 (6,115) 59.38 (1,508) 5.75 (146) 35.75 (908) N/A 47.19 (1,198)
6203-TH32 76.00 (1,930) 88.50 (2,247) 36.63 (930) 240.75 (6,115) 75.19 (1,909) 5.56 (141) 35.56 (903) 51.69 (1,312) 63.00 (1,600)
6203-TH32-XC 76.00 (1,930) 88.50 (2,247) 36.63 (930) 240.75 (6,115) 81.19 (2,062) 5.56 (141) 35.56 (903) 57.56 (1,462) 69.00 (1,752)
6202-TS32 76.00 (1,930) 88.50 (2,247) 36.63 (930) 240.75 (6,115) 69.63 (1,768) 4.19 (106) 34.19 (868) N/A 45.81 (1,163)
6203-TS32 76.00 (1,930) 88.50 (2,247) 36.63 (930) 240.75 (6,115) 85.38 (2,168) 4.00 (101) 34.00 (863) 49.94 (1,268) 61.56 (1,563)
7202-TH38 88.00 (2,235) 100.50 (2,552) 36.63 (930) 240.75 (6,115) 62.19 (1,579) 5.56 (141) 38.56 (979) N/A 50.00 (1,270)
7203-TH38 88.00 (2,235) 100.50 (2,552) 36.63 (930) 240.75 (6,115) 80.81(2,052) 5.44 (138) 38.44 (976) 57.19 (1,452) 68.63 (1,743)
7203-TH38-XC 88.00 (2,235) 100.50 (2,552) 36.63 (930) 240.75 (6,115) 86.81 (2,204) 5.44 (138) 38.44 (976) 63.19 (1,605) 74.63 (1,895)
7202-TS38 88.00 (2,235) 100.50 (2,552) 36.63 (930) 240.75 (6,115)
7203-TS38 88.00 (2,235) 100.50 (2,552) 36.63 (930) 240.75 (6,115)
8202-TH38 100.00 (2,540) 112.50 (2,857) 36.63 (930) 240.75 (6,115) 62.13 (1,578) 5.50 (139) 38.50 (977) N/A 49.94 (1,268)
8203-TH38 100.00 (2,540) 112.50 (2,857) 36.63 (930) 240.75 (6,115) 80.69 (2,049) 5.31 (134) 38.31 (973) 57.06 (1,449) 68.50 (1,739)
8203-TH38-XC 100.00 (2,540) 112.50 (2,857) 36.63 (930) 240.75 (6,115) 86.69 (2,201) 5.31 (134) 38.31 (973) 63.06 (1,601) 74.50 (1,892)
NOTE: Vertical dimensions (discharge heights) are from top of baseframe.
26 Superior Industries
01/ CORNER SUPPORT
» Bottle jack lifting point for 1.5” lift
» Safer and simpler spring replacement
02/ DRIVE WEIGHTS
» Exclusive bolt on shaft weights
» Adjust stroke 1/4” up or down
03/ SEGMENTED BELT GUARD
» Easier for one person to access
» Quick access to sheave and flywheel without completely removing guard
04/ ACCESS DOOR
» Convenient inspection and maintenance
» Hinge prevents misplacing cover
05/ STRAIGHT SHAFT (NOT SHOWN)
» One shaft applicable to all models
» Bolt weights create eccentric offset
06/ SIDE LINERS ON DISCHARGE LIPS
» Standard feature for wear protection
» 1/4” AR steel bolt in liners
01
03
02
06
04
ANTHEM INCLINED SCREEN FEATURES
27Rock Face to Load Out™
03/ SEGMENTED BELT GUARD
02/ DRIVE WEIGHTS01/ CORNER SUPPORT
05/ STRAIGHT SHAFT 06/ SIDE LINERS ON DISCHARGE LIPS
04/ ACCESS DOOR
ANTHEM INCLINED SCREEN FEATURES
28 Superior Industries
ANTHEM INCLINED SCREEN MODELS AVAILABLE
Single shaft or two shaft drive based on application.
Model Double Deck Triple Deck Quad Deck
5x16 X X
6x16 X X
6x20 X X
7x20 X X
8x20 X X X
8x24 X X X
MODELS
29Rock Face to Load Out™
01/ CORNER SUPPORT
» Bottle jack lifting point for 1.5” lift
» Safer and simpler spring replacement
02/ MULTIPLE SPRING ARRANGEMENTS
» Inboard for heavy loads, rock boxes and stationary applications
» Lighter duty and portable plant applications
03/ ROBUST PAN SECTION
» I-Beam supports on 16” centers
» Improves impact resistance and durability
04/ FULL-LENGTH LINER
» Standard liner for horizontal
» Sloped liner for 5° incline
05/ BOLT IN GRIZZLY CARTRIDGES
» One set of bars for flat or 5° slope
» In-house, quality grizzly fabrication
06/ CUSTOM OPTIONS
» Retrofittable replacement designs
» Custom widths, grizzly, punch plate and finger deck
01
05
03
02
04 05
INTREPID VIBRATING GRIZZLY FEEDER FEATURES
30 Superior Industries
03/ ROBUST PAN SECTION
02/ MULTIPLE SPRING ARRANGEMENTS01/ CORNER SUPPORT
05/ BOLT IN GRIZZLY CARTRIDGES 06/ CUSTOM OPTIONS
04/ FULL-LENGTH LINER
INTREPID VIBRATING GRIZZLY FEEDER FEATURES
31Rock Face to Load Out™
VIBRATING GRIZZLY FEADER SPECIFICATIONS
Model Size Drive Size HP Speed Grizzly Pan Thickness Pan Liner
3617VGF 36"x17' 90 MM 20 650-800 5ft single 3/4” 1/2”
4220VGF 42"x20' 110 MM 25 650-800 5ft sgl 3/4" 1/2"
4820VGF 48"x20' 110 MM 30 650-800 5ft sgl 3/4” 1/2”
4824VGF 48"x24' 130 MM 40 650-800 5ft sgl & dbl 3/4” 1/2”
5420VGF 54"x20' 130 MM 50 650-800 5ft sgl 3/4” 1/2”
5424VGF 54"x24' 130 MM 50 650-800 5ft sgl & dbl 3/4” 1/2”
6024VGF 60"x24' 130 MM 50 650-800 5ft sgl & dbl 3/4” 3/4”
VIBRATING GRIZZLY FEEDERS
Pan Width Horizontal 5º Decline
36 (914) 340 475
42 (1,067) 520 730
48 (1,219) 720 1000
54 (1,372) 880 1200
60 (1,524) 1020 1400
ESTIMATED CAPACITY (TPH) - INCHES (MM)
*Based on 100lbs/per cu. ft. free flowing material
32 Superior Industries
» 24/7/365 parts ordering at +1 (320) 589-7547
» Fully stocked warehouses for quick deliveries
» Critical spare parts stocked by distributors
» Custom, retrofit parts for competitive equipment
» We offer the industry’s only 2-year product and 1-year parts’ warranties, confirming our commitment to you.
» 24/7/365 live support at +1 (320) 589-7485
» 2-Year equipment warranty
» 1-year aftermarket parts warranty
» Onsite repair technicians from dealer or factory
» Preventative maintenance activities
» Detailed equipment inspection
» Optimization report from application specialist
SERVICE & SUPPORT
AFTERMARKET PARTS
WARRANTY
SPLT1139ENPR-05
P/33Superior Industries
Portable Feed Hopper8’ x 16’
Consistent, reliable feed to crushing, screening and washing plants. n
Adjustable, non-binding grizzly bars easily remove oversized material. n
Designed for efficient setup and take down to quickly move from site to site. n
Tried-and-true Superior components including idlers, pulleys and belt cleaners. n
YEARWARRANTYSTRUCTURAL5
P/34 Superior Industries
¾ REINFORCED 8’ X 16’ TOP OPENING
¾ 10 CUBIC YARD CAPACITY
¾ CAPACITY UP TO 850 TPH
¾ 36” X 18’ BELT FEEDER
¾ MANUAL OR HYDRAULIC DUMP BARS
¾ PLACE UNIT AND ADJUST CONVEYOR HEIGHT FOR SETUP
¾ FIFTH WHEEL HITCH, BRAKES, LIGHTS AND MUD FLAPS
photo gallery
features
PORTABLE FEED HOPPER
FEED HOPPER WITHOUT DISCHARGE CONVEYOR
SKID-MOUNTED FEED HOPPER
HYDRAULICALLY CONTROLLED DUMPING BARS
FEEDING WASH PLANT
VARIABLE HEIGHT DISCHARGE
SPLT1093ENPR-01
Guardian® Screen Plantstandard model
CARRIER CHASSIS » Superior paint scheme » Tandem axle » Air brake system » Mud flaps » Travel lights w/ brake
and directional signals » Fifth wheel hitch » Hydraulic leveling legs » Fixed structural cribbing
legs » Tool box » King pin supports » Diamond plate walkway
w/ drainage holes » Access ladders » Safety guarding » Overhead safety tie-off » Cribbing storage
CENTERING HOPPER » Heavy duty wear liner » Fold downs for transport
GUARDIAN SCREEN » 0 or 2.5 degree » Adjustable motor base » Right hand drive
CHUTES AND HOPPERS » 3/8” AR fines hopper » Roll-away discharge
chute » Blending gates on each
deck » Blending bottom to
middle deck
CONVEYORS » 2 - 24” reversing and roll-
out cross-conveyors » 60” horizontal fines
conveyor » Class 2 drives » Chevron® Wing pulley on
fines conveyor » Exterra® Primary
Belt Cleaner on fines conveyor
» CEMA idlers with Spinguard® seal system
Standard Features
» Level Assist (patent pending)
» Tilt up motor base (6x16, 6x20 models)
» Left hand drive » 0 or 2.5 degree » Reject conveyor » Run on jacks with
counterbalance valves
» Run on jacks with mechanical pin locks
» Control panel » Inclined fines
conveyor » Hydraulic or manual
folding walkways (7x20, 8x20 models)
Options
Exclusive to Superior Industries
YEARWARRANTYOEM PARTS1YEAR
WARRANTYSTRUCTURAL5
SPSS1052EN-02 Superior Industries 1-800-321-1558 www.superior-ind.com
Transport Dimensions
A - Overall Height B - Overall Length C - Overall Width Cross-Conveyors Fines Conveyors
5x16 214 (5,435) 495 (12,575) 130 (3,300) (2) 24” x 11’ 60” x 30’
6x20 181 (4,600) 472 (12,000) 149 (3,785) (2) 24" x 11' 60" x 30'
6x24 162 (4,115) 507 (12,880) 156 (3,960) (2) 30" x 11' 60" x 32'
7x20 192 (4,880) 469 (11,910) 162 (4,115) (2) 30" x 11' 60" x 30'
8x20 208 (5,280) 453 (11,505) 187 (4,750) (2) 30" x 11' 60" x30'
A - Overall Height B - Overall Length C - Overall Width Kingpin Weigth Axle Weight
5x16 161 (4,090) 495 (12,575) 130 (3,300) 14,500 (6,580) 37,500 (17,010)
6x20 161 (4,090) 472 (12,000) 149 (3,785) 20,000 (9,070) 30,000 (13,610)
6x24 162 (4,115) 507 (12,880) 144 (3,660) 27,500 (12,470) 39,000 (17,690)
7x20 172 (4,370) 469 (11,910) 149 (3,785) 21,500 (9,750) 32,500 (14,740)
8x20 179 (4,545) 453 (11,505) 143 (3,630) 25,000 (11,340) 37,000 (16,780)
Operating Dimensions
OPERATION MODE DIMENSIONS - INCHES (MM)
TRAVEL MODE DIMENSIONS - INCHES (MM) WEIGHTS - LBS. (KG)
C
C
D
B
B
A
A
7x20 Guardian® Tandem Screen Plant
CARRIER CHASSIS » Wide flange main frame
beams
» Spring type suspension with (4) axles and (16) 11x22.5 radial tires
» (8) welded blocking support legs
» (2) swing-down kingpin support legs with screw jack leveling
» Complete air brake system
» Mud flaps
» Travel lights w/ brake and directional signals
» Fifth wheel hitch
» Common grease points, 1-2 locations to grease entire plant
» Safety guarding*
» Walkway
9 Tread plate walkway on (3) sides of each screen
9 Walkways include handrail, center rail and toe boar
9 Walkway access on both sides of the chassis with steep angle stair access
9 Hydraulic folding walkway on non-drive side
7203 GUARDIAN HORIZONTAL VIBRATING SCREEN
» (2) Superior 7’ x 20’, 3 deck screens
» (2) 50 HP, 1200 PRM, TEFC motors (WEG)
» Extended top deck discharge lips to feed onto cross-conveyor
» (1) right hand drive
» (1) left hand drive
SCREEN DISCHARGE LIPS » Top deck discharge lips
9 Included with the horizontal vibrating screens
9 Each top deck chute has a four-section blending gate which directs material into the middle deck discharge chute
9 Extend to direct top deck oversize material onto 48” wide cross conveyor
9 1/4” AR weld-in liner in wear areas
» Middle deck discharge chutes
9 Discharges oversize ma-terials from second deck onto the respective cross conveyor
9 Each second deck chute has a four-section blending gate which directs materials into
the bottom deck discharge chute
9 1/4” AR weld-in liner in wear areas
» Bottom deck discharge chute
9 Discharge oversize materials from bottom deck on the cross conveyor
9 Each third deck chute has a four-section blending gate which directs materials onto the fines conveyor
9 1/4” AR weld-in liner in wear areas
PRIMARY SCREEN FINES CONVEYOR
» (2) 30” conveyor to discharge screen fines to the rear of the plant
» 15 HP, 1800 PRM, TEFC motors, Dodge reducers, V-belt drives, drive guards (WEG)
» Exterra® SFL Primary Belt Cleaner
» Flop gate to direct fines material to one conveyor or the other
SECONDARY SCREEN FINES CONVEYOR
» (1) 60” conveyor to discharge screen fines to the rear of the plant
» Exterra® SFL Primary Belt Cleaner
CROSS CONVEYORS » (3) 42” x 12’ rolling and
reversing - receive material from the top, middle and bottom decks, respectively, of both screens
» Designed to slide 18” - 20” to discharge material to the outside of either side of the plant
» 7.5 HP 1800 PRM TEFC drive motor, Dodge TXT3 reducer, V-belt drive, drive guard
» Exterra® Belt Scrapers
HYDRAULIC “RUN-ON” JACKS
» (8) hydraulic run-on jack legs with 18” stroke, HSS tubing design fully enclosed and protects hydraulic cylinders
» Cylinders are fitted with a “Cylindrical Lock” and no mechanical pinning is required
» Individual control valves for each leg
» 13 HP Honda motor gasoline over hydraulic, enclosed cabinet
» Level assist
ELECTRICAL » Required power is 480 V, 3 HP,
60 Hz
* Guarding for all pulley and v-belt drives. Guards may not meet all local codes; customer is responsible to have guarding inspected.
Transport Dimensions
Operating Dimensions
SPSS1137EN-03 Superior Industries1-800-321-1558 www.superior-ind.com
L M N O P Q R S T U V W X
150 (3,810) 827 (21,005) 158 (4,015) 191 (4,850) 176 (4,470) 53.5 (1,360) 44 (1,115) 49.75 (1,265) 49 (1,245) 391 (9,930) 124 (3,150) 60 (1,525) 62.5 (1,585)
A B C D E F G H I J K
190 (4,825) 827 (21,005) 173.75 (4,415) 53.5 (1,360) 44 (1,115) 49.75 (1,265) 49 (1,245) 391 (9,930) 124 (3,150) 60 (1,525) 62.5 (1,585)
TRAVEL DIMENSIONS - INCHES (MM)
OPERATION DIMENSIONS - INCHES (MM)
X
K
NL
A
Q
D
R
E
S
F
S
F
T
G
V
I
W
J
U
H
P
C
M
B
O
Features
* Guarding for all pulley and v-belt drives. Guards may not meet all local codes; customer is responsible to have guarding inspected.
CARRIER CHASSIS » Superior paint scheme » Triple axle with a single
axle booster or a quad axle
» Air brake system » Mud flaps » Travel lights w/ brake
and directional signals » Fifth wheel hitch » Fixed structural cribbing
legs » Tool box » King pin supports » Diamond plate walkway
w/ drainage holes » Access ladders » Safety guarding* » 1-2 common grease
points » Hydraulic leveling jacks
(optional)
PATRIOT CONE CRUSHER » 300HP » Crusher drive motor and
base » Countershaft blower
GUARDIAN™ SCREEN » 6x20 triple deck
horizontal screen » 40 HP 1800 RPM, TEFC
screen drive motor » Right hand drive
HOPPERS AND CHUTES » Under-crusher gathering
hopper constructed of 3/8” AR400 steel
» Directs material onto rear discharge conveyor
» Adjustable rubber flashing full length of hopper
» Bolted clean out door
CONVEYORS » 42” feed conveyor » 42” screen feed conveyor » 36” crusher discharge
conveyor » 36” closed circuit cross
conveyor » (1) 18” rolling cross
conveyor » (1) 24” rolling cross
conveyors » 60” screen fines
discharge conveyor » Class II drives » Dodge shaft mount
reducer and bearings » Exterra® Primary
Belt Cleaner on fines conveyor
» CEMA idlers with Spinguard® Seal System
POWER SUPPLY » 480 v / 3 HP / 60 Hz » Control panel with
starters 9 (1) 300 HP crusher drive
9 (1) 40 HP screen drive 9 (1) 15 HP screen fines conveyor drive
9 (2) 5 HP cross conveyor drive
9 (1) 10 HP screen feed conveyor drive
9 (1) 25 HP feed convey-or drive
9 (1) 15 HP crusher dis-charge conveyor drive
9 (1) 10 HP crusher lube pump motor
9 (1) 10 HP crusher hy-draulic pump motor
Closed Circuit PlantPatriot
®
P300 crusher / Guardian™ 6203 Screen
YEARWARRANTYOEM PARTS1YEAR
WARRANTYEQUIPMENT2YEAR
WARRANTYSTRUCTURAL5
Operating Dimensions
Transport Dimensions
SPSS1138EN-02 Superior Industries1-800-321-1558 www.superior-ind.com
A B C D E F G H I J
196 (4,965) 820 (20,820) 204 (5,180) 100 (2,545) 97 (2,465) 62 (1,565) 61 (1,550) 500 (12,700) 39 (990) 60 (1,525)
TRAVEL DIMENSIONS - INCHES (MM)
K L M N O P
150 (3,810) 806 (20,470) 174 (4,420) 765 (19,430) 39 (990) 60 (1,525)
OPERATION DIMENSIONS - INCHES (MM)
A
K
B
L
E F GG I
O
H
N
C
M
J
P
D
Patriot®
Cone PlantRear Discharge
PATRIOT CONE CRUSHER » Crusher drive motor and
base » Countershaft blower
CARRIER CHASSIS » Superior paint scheme » Tridem axle » Air brake system » Mud flaps » Travel lights w/ brake
and directional signals » Fifth wheel hitch » Hydraulic leveling legs » Fixed structural cribbing
legs » Tool box » King pin supports
» Diamond plate walkway w/ drainage holes
» Access ladders » Elevated observation
platform » Safety guarding* » Grease package
HOPPERS AND CHUTES » Overflow chute » Under flow chute » Adjustable rubber
flashing
42” REAR DISCHARGE CONVEYOR
» Structural channel frame » Class II drive » Dodge bearings
» Chevron® Pulley » Sealing System » CEMA idlers with
SpinGuard® Seals » Exterra™ Primary Belt
Cleaner » Vulcanized belt
Standard Features
» Level Assist (patent pending)
» Feed conveyor cartridge
» Vantage™ Automation System
» Run on jacks with counterbalance valves
» Run on jacks with mechanical pin locks
» Control panel 9 System start/stop sequencing
9 Interlocking controls
9 Lubrication system
Options
* Guarding for all pulley and v-belt drives. Guards may not meet all local codes; customer is responsible to have guarding inspected.
Exclusive to Superior Industries
YEARWARRANTYOEM PARTS1YEAR
WARRANTYEQUIPMENT2YEAR
WARRANTYSTRUCTURAL5
Operating Dimensions
Transport Dimensions
SPSS1084EN-02 Superior Industries 1-800-321-1558 www.superior-ind.com
A B C D E F G H
P400 698 (17,730) 94 (2,390) 58 (1,475) 51 (1,295) 516 (13,110) 144 (3,655) 185 (4,700) 159 (4,040)
OPERATING DIMENSIONS - INCH (MM)
I J K L M N O P
P400 698 (17,730) 94 (2,390) 58 (1,475) 51 (1,295) 516 (13,110) 144 (3,655) 170 (4,320) 144 (3,655)
TRANSPORT DIMENSIONS - INCH (MM)
WEIGHTS - POUNDS (KG)
Axle Shipping Weight Kingpin Shipping Weight
58,500 (26,535) 48,750 (22,1125)
B
G
C D D F H
E
A
J
O
K L L N P
M
I
Patriot®
Cone PlantRear Feed, Rear Discharge (nS/wS)
PATRIOT CONE CRUSHER » Crusher drive motor and
base » Countershaft blower
CARRIER CHASSIS » Superior paint scheme » Tridem axle » Air brake system » Mud flaps » Travel lights w/ brake
and directional signals » Fifth wheel hitch » Hydraulic leveling legs » Fixed structural cribbing
legs » Tool box » King pin supports » Diamond plate walkway
w/ drainage holes » Access ladders
» Elevated observation platform
» Safety guarding* » Grease package
HOPPERS AND CHUTES » Overflow chute » Under flow chute » Adjustable rubber
flashing
42”REAR FEED CONVEYOR » Structural channel frame » Hydraulic raise/lower » Fold for transport » Rear telescoping swing
tail support » Class II drive » Dodge bearings » Chevron® Pulley » Sealing System » CEMA Idlers with
SpinGuard® Seals » Vulcanized belt
42” REAR DISCHARGE CONVEYOR
» Structural channel frame » Class II drive » Dodge bearings » Chevron® Pulley » Sealing System » CEMA Idlers with
SpinGuard® Seals » Exterra™ Primary Belt
Cleaner » Vulcanized belt
MODEL SHOWN: P200 RFRD PATRIOT CONE CRUSHER PLANT
Standard Features
» Level Assist (patent pending)
» Fully removable feed conveyor cartridge
» Vantage™ Automation System
» Run on jacks with counterbalance valves
» Run on jacks with mechanical pin locks
» Control panel » Interlocking controls » Lubrication system
Options
* Guarding for all pulley and v-belt drives. Guards may not meet all local codes; customer is responsible to have guarding inspected.
Exclusive to Superior Industries
YEARWARRANTYOEM PARTS1YEAR
WARRANTYEQUIPMENT2YEAR
WARRANTYSTRUCTURAL5
Operating Dimensions
Transport Dimensions
SPSS1091EN-02 Superior Industries 1-800-321-1558 www.superior-ind.com
G H I J K L M
P200 141 (3,595) 159 (4,040) 178 (4,520) 51 (1,295) 49 (1,245) 376 (9,550) 727 (18,465)
P300 141 (3,595) 162 (4,115) 161 (4,095) 62 (1,585) 73 (1,855) 373 (9,475) 761 (19,335)
P400 144 (3,655) 167 (4,255) 137 (3,490) 45 (1,145) 73 (1,855) 397 (10,085) 752 (19,115)
TRAVEL DIMENSIONS - INCHES (MM)
A B C D E F
P200 262 (6,655) 131 (3,325) 141 (3,595) 178 (4,520) 69 (1,750) 635 (16,130)
P300 300 (7,625) 134 (3,405) 141 (3,595) 208 (5,285) 67 (1,710) 728 (18,505)
P400 266 (6,770) 134 (3,405) 144 (3,655) 199 (5,055) 68 (1,730) 728 (18,505)
OPERATION DIMENSIONS - INCHES (MM)
A
E
C
G
D
H
F
M
I J K K L
B
Liberty®
Jaw CrusherModel: 3244
ROBUST CONSTRUCTION » Heavy-duty main frame » Fabricated and stress relieved
FRAME MOUNTED MOTOR » Reduces footprint » Frees up deck space » Smaller drive belt
HYDRAULIC OPERATION » Wedge adjust » Spring tension rod system
AGGRESSIVE NIP ANGLE » Consistently grabs toughest
material » Maintained throughout die wear
life
PITMAN TOE PROTECTION » Protects wearing in fabrication » Replaceable
DURABLE JAW DIES » Standard 18% manganese » Reversible » Built-in lifting points
PRECISION MACHINED SHAFT » High strength 4340 » Large diameter
SPHERICAL ROLLER BEARINGS » Large inboard and outboard » High load carrying capacity
ABRASION RESISTANCE » Cheek plate liners » Side liners » Barrel protector
Standard Features
* Guards may not meet all local codes; customer is responsible to have guarding inspected.
Recommended Horsepower 150HP
Nominal Feed Opening (tip to tip) 32” x 44”
Crusher Weight (without motors) 56,000 lbs.
Setting Range 3” - 12”
Capacity Range (STPH) 160 - 610
Operation RPM @ 1200 RPM 230
Bearings
Side 240mm
Eccentric 280mm
Adjustment
Standard Hydraulic Wedge
Optional Shim
Frame Style Welded
Stroke 1.5"
Flywheel Diameter 60"
Jaw Die Retention Device (both dies) Wedge (bolt)
Cheek Plate Retention Device Bolted
Lubrication System Grease
Barrel Protection Yes
Standard Jaw Die Manganese % 18%
YEARWARRANTYOEM PARTS1YEAR
WARRANTYEQUIPMENT2
General Dimensions
SPSS1142EN-02 Superior Industries1-800-321-1558 www.superior-ind.com
SIZE 3 3.5 4 5 6 7 8 10 12
18 100
16 100 94
14 98 83
12 100 84 70
10 100 100 88 70 58
8 100 94 80 70 56 47
7 94 82 70 61 49 41
6 100 100 82 70 60 53 42 35
5 100 99 87 70 58 50 44 35 29
4 92 80 70 56 47 40 35 28 23
3 70 60 53 42 35 30 27 21 18
2.5 59 50 44 35 29 25 22 18 15
2 48 40 35 28 24 20 18 14 12
1.5 35 30 26 21 18 15 14 11 9
1 23 20 17 14 12 10 9 7 6
0.75 18 15 13 11 9 8 7 5 4
0.5 12 10 9 7 6 5 5 4 3
0.25 6 5 5 4 3 3 2 2 1
160 185 210 260 310 360 410 510 610
(PERCENT PASSING) FOR A GIVEN CLOSED SIDE SETTING - AVERAGE FEED MATERIAL (12-14wi)
% P
ASSI
NG
STPH
13’-5”
22”
8’-0”
9’-8”wide open
9’-6”fully closed
5’-0”
5’-1”
SIDE VIEW TOP VIEW
VALOR®
VSI PlantV600 / Rear Feed / Rear Discharge
VALOR VSI CRUSHER » Crusher drive motor and base » Pinion drive
CARRIER CHASSIS » Superior paint scheme » Tridem axle » Air brake system » Mud flaps » Travel lights w/ brake and directional
signals » Fifth wheel hitch » Hydraulic leveling legs » Fixed structural cribbing legs » Tool box » King pin supports » Diamond plate walkway w/ drainage
holes » Access ladders » Elevated observation platform » Safety guarding* » Grease package
HOPPERS AND CHUTES » Crusher discharge chute » Adjustable rubber flashing
36”REAR FEED CONVEYOR » Structural channel frame » Hydraulic raise/lower » Fold for transport » Rear telescoping swing tail support » Class II drive » Dodge bearings » Chevron® Pulley » Sealing System » CEMA Idlers with SpinGuard® Seals » Vulcanized belt
36” REAR DISCHARGE CONVEYOR » Structural channel frame » Class II drive » Dodge bearings » Chevron® Pulley » Sealing System » CEMA Idlers with SpinGuard® Seals » Exterra™ Primary Belt Cleaner » Vulcanized belt
POWER SUPPLY » 480 v / 3 HP / 60 Hz
Standard Features
» Level Assist (patent pending)
» Feed conveyor cartridge
» Run on jacks with counterbalance valves
» Run on jacks with mechanical pin locks
» Control panel 9 System start/stop sequencing
9 Interlocking controls
» Variable frequency drive controls for main crusher motors
» Vertical motor mount
Options
* Guarding for all pulley and v-belt drives. Guards may not meet all local codes; customer is responsible to have guarding inspected.
Exclusive to Superior Industries
YEARWARRANTYOEM PARTS1YEAR
WARRANTYEQUIPMENT2YEAR
WARRANTYSTRUCTURAL5
Operating Dimensions
Transport Dimensions
SPSS1129EN-01 Superior Industries 1-800-321-1558 www.superior-ind.com
F G H I J K L
V600 144 (3,655) 168 (4,265) 159 (4,040) 56 (1,420) 73 (1,855) 380 (9,650) 741 (18,820)
TRAVEL DIMENSIONS - INCHES (MM)
A B C D E
V600 302 (7,670) 151 (3,835) 184 (4,675) 60 (1,525) 747 (18,975)
OPERATION DIMENSIONS - INCHES (MM)
A
D
B
F
C
G
E
L
H I J J K
Portable RAP Plant
CARRIER CHASSIS » HD wide flange structural beams
» W beam block legs placed accordingly along the frame
9 Four (4) “sets” (8 legs total) of Holland Mark V landing gear
» Screen Box and Feed Hopper Access
9 Two (2) access ladders
9 All hand railing includes necessary kick plates
9 Walkway surfaces covered with diamond grip checker platehoppers and chutes
» 3/8” Bolster king pin. All brakes, tail & marker lights, flashing amber led strobe lights, reflectors and mud flaps as required. Over-dimensional flag pipes in all 4 corners fitted with corresponding flag
» Tandom axle suspension
9 Eight (8) 11r22.5.5 tires on steel budd wheels
9 25,000 Lb rated x 77.5” Track axle assemblies fitted with service pots (to assist with pit portability) and automatic slack adjusters
» Replaceable 60 durometer skirt board rubber including clamp bars where required
» Grease package consisting of one (1) – two (2) locations on the chassis where head and tail pulley
» All necessary guards (frame, v-belt and pinch area)
» Colors are Superior Industries styling
» Hydraulic package consists of the following:
9 Supplyand installation of 12 vdc electric over hydraulic power unit. Power unit fitted with 10’ – 12’ long “booster cables” to allow hook-up to customer supplied 12vdc. C/W hd “cat style” master switch to easily allow turning “on & off ”. Master switch eliminates the “sparking” that typically occurs when hooking up booster cables.
9 Necessary hydraulic cylinders to hydraulic fold screen discharge conveyor for operation and transportation requirements.
9 All hydraulic valves, hoses, and fittings. Unit comes completely plumbed, filled with oil, tested and ready for immediate operation
3X8 2 DECK SCREEN » Shim adjustable counterweights (for
amplitude efficiency)
» Screen box sub-frame
» Screen is installed to operate in inclined position
» 7.5 HP electric motor
8’ X 16 FEED HOPPER » Feed hopper fitted with a manual
tilt grizzly
9 Hinges provided on both sides
9 Grizzly adjustable at 2” increments to 4”, 6” or 8” opening. Standard factory setting of 6” between bars
9 Bars are of a triangular construction, 3/4” x 4”flat bars on top with 3/8” x 4” flat bar sides
» Re-inforced sides and all necessary leg supports where required.
» Exterior sides of feed hopper fitted with “removable panels”
9 These panels act as “guarding” to prevent access to conveyor and also assist in keeping debris or foreign material from entering the area during operation
» Manual adjustable gates
» Manual folding end wings for additional capacity
CONVEYORS » 36” belt under hopper
» 24” screen feed conveyor
» 24” screen discharge conveyor
» Electrical package
9 Cable sets four (4) motors
9 Electrical junction box for motor feed cables
9 Electrical junction box for multi-conductor wire/cable
9 Additional receptacle installed in empty cavity in receptacle housing
9 Speed encoder for 36” under hopper conveyor
9 Multipin connections for encoder and torspec control system
9 Connection for torspec control card to plc and existing control system
9 Belt scale system wiring
9 Complete drawing package
9 Labor and commissioning
9 PLC programming
» Hydraulic “lift-only” leveling jacks package
9 Supply and installation of four (4) 6” x 22” stroke hydraulic leveling cylinders. Cylinders C/W a ¾” thick “oscillating” base plate measuring approximately 10” x 10”. The swivel pad design helps with uneven footings.
9 All hydraulic valves, hoses, and fittings. Unit comes completely plumbed, filled with oil, tested and ready for immediate operation
» Electric bin vibrator package
9 One (1) electric vibrator unit supplied and installed on 8’ x 16’ hopper
Options
Guarding for all pulley and v-belt drives. Guards may not meet all local codes; customer is responsible to have guarding inspected.
YEARWARRANTYOEM PARTS1YEAR
WARRANTYEQUIPMENT2YEAR
WARRANTYSTRUCTURAL5
Operating Dimensions
Transport Dimensions
SPSS1136EN-01 Superior Industries 1-800-321-1558 www.superior-ind.com
A B C D E F G H I J K L
118 (2,995) 115 (2,920) 196 (4,980) 240 (6,095) 263 (6,680) 78 (1,980) 61 (1,550) 539 (13,690) 18 (455) 163 (4,140) 1004 (25,500) 696 (17,680)
OPERATION DIMENSIONS - INCHES (MM)
M N O P Q R S
118 (2,995) 162 (4,115) 118 (2,995) 581 (14,755) 96 (2,440) 18 (455) 795 (20,190)
TRAVEL DIMENSIONS - INCHES (MM)
A
J
N
B
M
C
E
O
F G I
R
H
P
L
S
D
K
N
Q