Product Data SheetV-2130-020306

Machinery Health™ Management

n Data collection, vibrationanalysis, alignment andbalancing in a single unit

n Compact, rugged designholds up to any plantenvironment

n Intuitive operation shortensthe learning curve for fasterimplementation

n Intelligent design speedsoperation to maximizeproductivity

n Embedded intelligenceunlocks powerfultechnology solutions

n Modular format offers aclear expansion path toprotect your investment

CSI 2130 Machinery Health Analyzer

OverviewMaintenance departments todayare asked to run with fewer staffand smaller budgets than everbefore. In this do-more-with-lessenvironment, maintenance per-sonnel can't afford to continuous-ly chase the next breakdown.They need to quickly and accu-rately identify developing faultsand then get to the root cause ofthe machinery

problem so that it can be fixedonce and for all. An effectivetechnology solution must be sim-ple to operate - reducing trainingrequirements - while providingfast actionable information to pri-oritize maintenance activities.Emerson developed the CSI 2130Machinery Health Analyzer withthese requirements in mind.

The Route application in the CSI 2130 uses pre-defined settings to provideinstant feedback about machinery health in an easy-to-read color bar graph.

The CSI 2130 stands alone asthe fastest and most powerfulvibration data collector, but itscapabilities also include:

n Advanced vibration analysis

n Cross Channel Analysis

n Transient Analysis

n Dynamic balancing

n Laser shaft alignment

n Motor Monitoring

Routine data and corrective main-tenance jobs can be uploaded tothe companion AMS™ Suite:Machinery Health Manager soft-ware for analysis and reporting.Condition alarms can generatealerts in Emerson’s PlantWeb®

digital architecture, which can beviewed via the AMS Suite: AssetPortal. AMS Asset Portal providesa single, unified view of predictivemaintenance and equipment per-formance on the mechanicalequipment, electrical systems,process equipment and intelligentfield devices in your facility.

Fastest Route Data CollectionAs shown below, data collectiontime can be reduced by as muchas 70% compared to the CSI2120, and even more when com-pared to other instruments. Fasterdata collection translates intomore machines being monitoredand more time dedicated to theimportant task of machineryanalysis.

Single and Dual ChannelThe CSI 2130 is available witheither one or two channels ofvibration analysis. The two chan-nel version not only enablesadvanced analysis options— italso brings significant efficiencyimprovements. Emerson's patent-ed dual channel data collectiontechnique slashes measurementtime by an additional 20% to45%. This increase in productivityfrequently justifies the investmentwithin the first year.

Complex data from vibration signals is condensed into machinery health infor-mation and presented in an easy-to-understand bar graph format. Details areavailable at the push of a button.

Portable and DurableThe physical attributes of this unitmake it ideal for field work in awide variety of industrial applica-tions. Since its release in January2003, the CSI 2130 has estab-lished itself as the premiereinstrument for vibration analysisthanks to an impressive list ofcapabilities:

n Large Color Display: backlitVGA display for use anywhere.

n Small and Lightweight: easilycarried on long routes

n In-Field Reports: color-codedalarm report for each point.

n Industrial Design: IP-65 ratedwith optional safety rating.

Easy OperationThe CSI 2130 is designed to beeasy to use, so only minimaltraining is required for effectiveoperation. More than just collect-ing data, the analyzer convertsdata into actionable informationabout machinery health. Forexample, it can automatically dis-tinguish between imbalance and abearing fault. The user is instantlynotified about the nature of devel-oping faults at the time of meas-urement, so that he can focus hisattention on critical machineissues immediately.

Embedded IntelligenceThe ability to perform additionaltests at the machine site trans-forms simple data collection into

an effective machinery health pro-gram. In today’s demanding workenvironment, however, it is diffi-cult to find the time to acquirethese skills. That’s why Emersondeveloped and patented the‘Analysis Expert’ as an integralpart of the CSI 2130. Embeddeddiagnostics enable even a noviceuser to conduct sophisticatedtests with the touch of a button.The bottom line impact is thatusers can quickly harness the fullpower of the CSI 2130 in thefield.

Bearing and Gear AnalysisDetecting imbalance or misalign-ment is easy with any instrument,but the CSI 2130 makes child’splay out of detecting developingfaults on bearings and gears aswell. Emerson's

patented PeakVue® processingapplies digital technology todetect stress waves - the earliestsign of bearing and gear wear. Incomparison, demodulation andother analog technologies typical-ly can not detect such faults untilmuch later – and sometimes notat all.

PeakVue processing not onlyoffers the earliest warning ofdeveloping faults; it also providesan indication of severity.Measurements can be reliablytrended to determine the optimaltiming for maintenance.

With PeakVue, machinery faultsare clearly visible in the wave-form, opening up important newoptions for fault detection anddiagnosis.

Machinery Health™ Management

The full VGA screen displays standard and PeakVueTM data at the same time.The PeakVue plot (bottom right) provides clear indication of a rolling elementbearing fault that is not visible at all in the standard reading (bottom left).

Add Prediction to OnlineMonitoringMany online monitoring systemsinstalled in plants today serve asnothing more than a shutdownswitch in case a catastrophic con-dition develops. By feeding thesignals from these systems intothe CSI 2130, it is possible to add predictive capabilities by identify-ing faults before a catastropheoccurs. Orbit plots can be gener-ated to identify problems such asmisalignment and shaft rubs.Trending data also provides valu-able insight into developingcracks and other types of struc-tural faults.

Monitoring Trouble SpotsThe CSI 2130 also serves as atemporary on-line monitor. It canautomatically acquire and storedata such as the overall vibration,fault frequencies associated withspecific fault types, or even thecomplete spectrum over anextended period of time. With linepower, it is possible to monitormachine health for longer spansup to a month (e.g. to capture thebreak-in period for new equip-ment or to ensure that a machinewith a known fault can make it tothe next outage).

Filtered orbits can be displayed and transferred back to the software.Orbits provide information about the health of sleeve bearing machines.

Full Spectrum of Measurement Another unique feature of the CSI 2130 is its exceptional frequency range. Using Emerson's patented Slow Speed Technology (SST), the analyzer can accurately measure signals on critical low speed equipment that would be out of range for other vibration analyzers. On the other end of the spectrum, the CSI 2130 also boasts the highest frequency range available. It can measure signals up to 80,000 Hz, which is important for accurate diagnosis of centrifugal compressors and other high speed machinery.

Variable Speed AnalysisVariable speed analysis is essen-tial to any effective machineryhealth program because mostcritical pieces of equipment mustbe operated at varying speeds toaccommodate the changing pro-duction demands. While mostvibration systems do not takevariable speed into account dur-ing data collection, the CSI 2130automatically adapts all of itsdiagnostic tools to variable turn-ing speeds during routine datacollection. This provides an accu-rate evaluation of developingproblems in the field.

Capture Machine ShutdownsFor analysis of transient events,the CSI 2130 is able to collect aseries of 'snapshots' of machinevibration during start-up, coast-down or process changes. Thesespectra can then be viewed indi-vidually or in a Cascade plot.

Correlate Vibration andProcess VariablesUse the dual channel feature ofthe CSI 2130 to correlate machin-ery vibration with process vari-ables. This is accomplished byinputting the process informationas a volt signal into one channel,while monitoring vibration on theother.

Unsurpassed VersatilityThe CSI 2130 incorporates amodular design so that it can beconfigured to specifically addressyour current situation. As yourneeds evolve, it can be easily andaffordably expanded to enhanceyour capabilities while protectingyour initial investment. This versa-tile unit can be purchased as asingle- or dual channel analyzer –with or without route measure-ment capability, as a dedicatedfield balancer, or as a laser align-ment calculator. Put together anycombination of capabilities tomatch your requirements.Additional modules are also avail-able for transient and structuralanalysis.

Advanced Cross-ChannelAnalysisStandard data collection servesas an excellent base for identify-ing developing machinery faults,but often times cross-channelanalysis is required to identify theroot cause of the fault. Expandthe vibration analysis applicationwith the cross channel module todetermine the actual movement ofthe shaft during operation and toidentify structural faults such ascracks and resonances. Whilethe dual-channel CSI 2130 comesstandard with the ability to displayorbits for turbo machinery analy-sis, the optional Advanced Cross-Channel application expandsthese capabilities to includeimpact testing and other types ofcross-channel analysis. As a

Machinery Health™ Management

further enhancement, theODS/Modal application(Operational Deflection Shapes)makes short work out of structuralanalysis by automatically config-uring the required series of cross-channel tests.

Cross-channel data can also beanalyzed in the VibPro module ofthe AMS Machinery Managerapplication, or exported to spe-cialized ODS/Modal analysis soft-ware.

The Cascade application captures machine vibration during start-up, coast-down, or over an extended period of time. Top half of screen shows spectraindividually; bottom half of screen shows cascade plot.

The Advanced Transient application records the vibration signature from machinestart-up, coast-down or during process disruptions for advanced analysis.

The program offers a basic modefor simple one- or two-plane bal-ancing, and an advanced modefor more complex jobs. Full jobdocumentation can be sent direct-ly to a printer or stored on a PCusing the UltraMgr module ofAMS Machinery Manager.

The Advanced Balancing applica-tion offers two new solutions tothe challenge of field balancing:

Vector Averaging - This techniquesystematically removes back-ground vibration that would other-wise contaminate the calculatedsolution.

Balancing Watchdog - this patent-ed technology automaticallychecks the vibration data on themachine while the user performsthe balance job. The Watchdog isable to identify and alert the userto severe structural faults (such as looseness or resonance) thatwould otherwise make the job dif-ficult or impossible to complete.The user can take correctiveaction to remove the structuralfault, balance the rotor, and leavethe machine in reliable operatingcondition.

Transient AnalysisThe Advanced Transient Analysis application expands the power of any single or dual channel ana-lyzer to record the raw vibration signal over a prolonged period of time for post-processing and analysis. This is essential for diagnostics of turbomachinery, start-up and coast-down, or machines with short, repetitive duty cycles. This data can be examined directly on the CSI 2130 Analyzer or with the VibPro module in AMS Machinery Manager.

Field BalancingThe Advanced Balancing applica-tion transforms the CSI 2130 intoa powerful field balancer. Thisapplication combines advancedtechnology with simple, straight-forward operation for a fast, effec-tive solution to your balancingproblems. The graphical userinterface automatically guides theuser through the balance check-list so that only minimal training isrequired for effective operation.

Motor Current AnalysisTogether with the MotorViewmodule in AMS MachineryManager, the CSI 2130 performsnon-intrusive analysis of the rotorand stator condition in inductionmotors. This can be accom-plished with a standard currentclamp or Emerson’s patented fluxmonitoring.

Industrial RatingsDesigned for use in industrialenvironments, the CSI 2130 hasreceived an IP 65 rating certifyingthat it is dust- and splashwatertight. It is also certified to complywith international safety standardsin the United States, Canada andEurope for hazardous areas.

Accessory OptionsSpeed DetectionAccurate detection of the shaftturning speed is critical to effec-tive machinery health analysis.The CSI 430 Laser Speed Sensorprovides the industry-leadingmethod to determine shaft speedwithout requiring reflective tape orany specific markings on themachine.

Triaxial AccelerometerThe Model A0643TX is a revolu-tionary new triaxial sensor. UsingEmerson's patented design, thissensor can be magnet mountedand still provide high quality read-ings in all three directions.

Proximity Probe ConnectionsTo measure orbits on a protectionsystem, use BNC-type cables andthe dual volt adapter. The phasereference can be input using thegeneric tach cable.

Structural AnalysisFor advanced structural analysis,use a modally-tuned hammer.

See pages 10 -12 for additionalaccessory listings.

Machinery Health™ Management

Laser AlignmentThe Advanced Laser Alignmentapplication offers a graphically-driven user interface and wirelessoperation to quickly and easilycomplete alignment jobs.Emerson's advanced laser sys-tem uses built-in dual inclinome-ters to automatically determinethe shaft position, so the usersimply rotates the shaft and thesolution is plotted on the screen.The live move option thenupdates the change in alignmentcondition during the machinemove. Full job documentation isavailable using the UltraMgr mod-ule in AMS Machinery Manager.

The Laser Alignment ExpansionPak adds this important capabilityto any CSI 2130 analyzer.

Applications for Advanced Balancing and Alignment make it possible to detectand correct machinery faults with the same unit.

Physical DataColor Displayn 5.75" x 4.25" (146 mm x 108 mm)

Transflective (for indoor or outdoor use)liquid crystal display, built-in backlight, 640 x 480 pixel

Key Padn Oversized, easy to press keys, 12 soft

function keys, context sensitive helpkey

Heightn 8" (203 mm)Depthn 1.88" (48 mm)Widthn 10.25" (260 mm)Weightn 4.5 lbs (2.04 kg)

Operating ConditionsMoisturen Sealed enclosure, IP-65 ratedTemperaturen 15 to 113 ºF (-10 to 45 C)

Power SupplyBatteryn NiMHCapacityn 4.5 amp hoursVoltagen 7.2 VBattery Lifen Over 8 hours typical use (longer with

backlight off). Data saved in the eventof low battery voltage.

Chargern Discharge/Fastcharge/Trickle charge

"Smart Charger". Also functions as acontinuous power supply.

Recharge Timen 3 hoursQuality Assurancen NIST Traceable calibration. Safety

rated versions available, approved toClass I, Division II rating for GroupsA,B,C, & D. Performance specificationsfor safety rated version are identical tostandard model.

Analysis ExpertsInteractive data acquisition setups forthe following analysis types: High Frequency, High Resolution,Bearing/Gear Fault analysis, LowFrequency, Order Tracking, SynchronousTime Averaging, Bump Test (on and off-line), Coastdown (peak-hold andpeak/phase), Turning Speed Detection(vibration and laser), Rotor FaultDetection, Cross Channel Phase*, andOrbit Analysis*.

Data Analysis Speed:400 line / 1000 Hz spectrumn 0.14 sec/avg1600 line / 1000 Hz spectrumn 0.5 sec/avg

Analysis Capabilities:Noise Floorn Less than 0.2 micro-volts per root Hz

over 1,000 Hz frequency range.PeakVuen Built in, with selectable filtersDemodulationn Built in, with selectable filtersSSTn Built in Low Frequency processingDual-Channel*n Fully matched, independently config-

urable. Simultaneous dual channel col-lection. Filtered Orbit analysis.

Cross-Channel*n Synchronized cross channel Phase and

Coherence (Full Spectrum or SingleFrequency)

Dynamic Analysisn Overall, Spectra, Waveform, 12 analy-

sis parameters, 1/3 Octave, A-weight-ing, Phase, Bode/Nyquist

Signal Range: n Autoranging maintains optimum dynam-

ic range. 16 bit A/D Converter has 96 dB Dynamic Range, (coupled with ana-log integration provides better than 120 dB for typical applications).

Frequency Rangen 740 ranges from DC-10 Hz to DC-80

kHz.Low Frequency Responsen DC coupling on non-powered inputs

allows flat response to DC for non-inte-grated signals.

Resolutionn 1/3 Octave, 100, 200, 400, 800, 1600,

3200, 6,400, 12,800 lines. True Zoomprovides effective resolution of up to300,000 lines.

Averagingn Normal, Exponential, Peak Hold, Order

Tracking, Synchronous Time, andNegative Averaging

Number of Averagesn 5,000 in route mode, 10,000 in Job

mode, unlimited in Monitor modeIntegrationn None, Single, Double (Analog or

Digital)Triggern Vibration level, Pretrigger, Tach,

PretachAnti-Aliasingn Filters attenuate all alias components

to below noise floor.Amplitude Unitsn Metric or English, acceleration, velocity,

displacement, or user programmableFrequency Unitsn Hz, CPM, OrdersScalingn Linear or Log, both X and Y axesWindowsn Hanning or UniformCursorn Single, Harmonic, Moving Harmonic,

SidebandMemoryn 80 MB total. 32 MB for programs and

data storage (expandable with off- the- shelf Flash RAM cards). 16 MB foroperating system.

Signal InputPowered Inputsn (2 mA, +20 V ICP power supply)

+/- 15 VNon-Powered Inputsn +/- 24 V rangeInput Impedancen greater than 125 k ohmsTachn TTL input, built in conditioning for non

TTL signals, adjustable triggerPseudo tachn Generates tach pulses for hidden

shaftsTriaxialn Internal multiplexer for automatic

sequencing of triaxial measurementsOutputn Communication with Host Computer

with USB, Ethernet, Serial, or E-mail-able data files

*applies to dual channel models

Analyze & RouteSpecifications

GeneralSpecifications

Basic Mode offers:n Pre-configured jobs for single and two

plane balancingn Full calculator mode

Advanced Mode adds:n Up to 4 planesn Up to 8 sensor inputsn Up to 6 different speedsn Automatic unit conversionn Automatic weight splittingn Trial weight estimation

Special Features:

Vector Averagingn Eliminates background vibration

Balancing Watchdogn Automatically detects secondary

machinery faults

Graphic User Interfacen Provides data stability indicatorn Displays live imbalance vectorn Eliminates confusion about weight

placement

BalancingSpecifications

AlignmentSpecificationsBasic Mode offers:

n Auto sweep (includes partial sweep)n Manual 4 pointn Soft foot detectionn Thermal growth compensationn Live machine movesn Jackshaft applicationsn Record notes and observationsn Store and recall jobs

Advanced Mode adds:

n QuickSpec alignment checkern Manual sweepn Dual pass mode (uncoupled shafts)n Vertical machine alignmentn C-face alignmentn Straightness measurementn Enhanced soft foot detectionn Data averagingn Custom machine configurationn Custom tolerance valuesn Additional live move optionsn Upload jobs to software

Machinery Health™ Management

Communication:

n Standard via cablesn Cableless measurementn Optional RF (where permitted)

Special Features:

n Dual built-in inclinometersn Dual axis position sensorsn On-board signal processingn Better than 1 µ precision

CSI Laser Heads

Part Number Description

CSI 2130 Packages:A2130A1 1-channel CSI 2130 with std accessoriesA21301Q 1-channel safety-rated CSI 2130 with std accessoriesA2130A2 2-channel CSI 2130 with std accessoriesA21302Q 2-channel safety-rated CSI 2130 with std accessoriesA8130Z1 1-channel vibration only with std. accessoriesA8130Z2 2-channel vibration only with std. accessoriesA8130B1 1-channel balance only with std. balance accessoriesA8130EZ-IN Basic Laser Align Package with 8215 cabled headsA8130EZ Basic Laser Align Package with 8215 RF headsA813015-IN Advanced Laser Align Package with 8215 cabled headsA813015-CU Advanced Laser Align Package with 8215 RF headsA813025-IN Advanced Laser Align Package with 8225 cabled headsA813025-CU Advanced Laser Align Package with 8225 RF heads

Firmware Applications:A2130S0 Route/Analyze/Cascade applicationsA2130S2 Analyze applicationA2130S3 Advanced Analyze applicationA2130S4 Advanced Transient applicationA2130S5 ODS/Modal applicationA2130S7 Advanced Balancing applicationA2130S8 Basic Laser Alignment applicationA2130S9 Advanced Laser Alignment application

Standard Accessories:D24642 2130 Protective rubber jacketA063902 USB communications cableD24899 2130 hand strap - qty 2D24834 2130 hand pad - qty 2D24933 Shoulder strap for vibration metersD24892 Hardshell carrying case93140 Power Supply65010 Power Cord91413 Screen protector starter pack - Reorder using P/N 91411

Vibration Measurement Accessories:A0760GP Accelerometer A090835 Magnet A6121BL Cable, 2-pin MIL to BNC, blue, 4' A6121RD Cable, 2-pin MIL to BNC, red, 4' D24844 Coiled accelerometer cable, 2-pin to Turck, 8' extendedA06280A Dual-channel accel adapter, 25-pin to 2 BNC

Balancing Accessory Package:A648 4-channel multiplexerA0404P1 1 - 20K RPM Infrared Phototach Kit, including:

n A040801 - Phototach power supplyn A403 - Reflective tape (3 rolls)n 24862 - Phototach cable

D24786 Hard shell suitcase

Standard Laser Accessories include:D23465 Mounting posts (4)A8211 Super fast smart charging stationA8AA10 Tape MeasureA821510 Direct connect cable99451 ScrewdriverD24492 Hard shell suitcaseA8AA55 Quick mount brackets & chains (2) - Basic Package onlyB821007 Standard mount brackets (2) - Adv. Package onlyB8210-CHN Standard mount chains (2) - Adv. Package only99510 Hex ball driver- Adv. packages onlyB8100-EXT2 Extension Blocks (2) - Adv. packages onlyA8215C2-PM Pass Mode Cable - RF packages onlyB8000RF RF adapter - RF packages only

Expansion Paks:A1730B1 Balance Expansion Pak for 2130A8730EZ-IN Basic Laser Expansion Pak - 10x10 mm cabled headsA8730EZ Basic Laser Expansion Pak - 10x10 mm RF headsA873015-IN Adv. Laser Expansion Pak - 10x10 mm cabled headsA873015-CU Adv. Laser Expansion Pak - 10x10 mm RF headsA873025-IN Adv. Laser Expansion Pak - 20x20 mm cabled headsA873025-CU Adv. Laser Expansion Pak - 20x20 mm RF heads

Phototachs, Strobes, and Speed SensorsA0430L3 SpeedVue laser speed sensor package for 2130A0404B1 404B IR Phototach for 2130 A0404P1 404B IR Phototach for 2130 with external powerA444003 Computerized strobe light package for 2130

Special Vibration SensorsA0120LF Low frequency accel, top connect, 2 pinA0220HF High frequency accel, top connect, 2 pinA0222H1 60 kHz high freq. accel, top connect, stud mountA0222H2 60 kHz high freq. accel, top connect, epoxy mountA0623SS SST kit for low frequency measurements

Triaxial AccelerometerA0643TX Triax accelerometer for CSI 2130D24826 Mounting pad for A0643TXD25064 Cable for A0643TX

Modally-tuned Impact HammerA034701 1 lb Small Modal Force HammerA034703 3 lb Mini-Sledge Modal Force HammerA034712 12 lb Sledge Modal Force Hammer

AdaptersA06290V Dual-channel volt adapter, 25-pin to 2 BNCA06280A Dual-channel accel adapter (Turck connectors)A648 4-channel accelerometer input multiplexer for 2130

Machinery Health™ Management

CSI 430 Laser Speed Sensor

Emerson's patented triaxialsensor with integral magnet

Modal Hammer

Machinery Health™ ManagementCurrent ClampsA341B Clip-on AC current clamp (1.0 to 600 Amp AC)A341C Clip-on AC current clamp (50 mA to 150 Amp AC)A341D Clip-on AC current clamp (0.05 mA to 1000 Amp AC)

Cables D24859 2130 Volts straight cable, BNC to Turck, 4' longD24861 2130 tach cable, 404B connector to blue Turck, 2 mD24862 2130 tach cable, BNC to blue Turck, 4'D24863-1 2130 SpeedVue cable, LEMO to Turck, 18" longD24863-2 2130 SpeedVue cable, LEMO to Turck, 6 ft. longD24973 2130 accel/hammer straight cable, BNC to Turck, 6.5' (2m)D24809-2 SpeedVue cable for 2120A (6 ft. long)65116 Ext. cable for Turck Accel connector, 6' 5"65117 Ext. cable for Turck Accel connector, 19' 8"65118 Ext. cable for Turck tach connector, 6' 5"65119 Ext. cable for Turck tach connector, 19' 8"

Battery PackD24777 Battery Pack for A2130A2D24974 Battery Pack for A21302Q

Other accessoriesA0130FS Folding Desk Stand for CSI 213091411 2130 Adhesive Screen Protectors (10 pack)D24937 SpeedVue mounting strap for 213097017 2130 Printed User Manual

Note: Descriptions are for illustrative purposes only. Packages and part numbers subject to change without notice.

Current Clamps