d100/d200 deadbolt service manual
TRANSCRIPT
D100/D200 Deadbolt Service ManualGrade 1 & Grade 2 Deadbolt
FalconMonarchDor-O-Matic
i
D100/200 Series Service Manual
Introduction .................................................1Lock Assembly Drawing Index ................2-3Lock Assemblies ....................................4-17
D111G/D111P .........................................4D121G/D121P .........................................5D131G .....................................................6D131P .....................................................7D141G/D141P .........................................8D151 .........................................................9D211G/D211P .......................................10D221G/D221P .......................................11D231G ....................................................12D231P ...................................................13D241G/D241P .......................................14D251 .......................................................15D261 ......................................................16D261M ...................................................17D271 ......................................................18
Deadbolts ..................................................19Strikes ........................................................20Accessories .........................................21-23Screws/Screw Packs ................................24Cylinders and Tailpieces .....................25-27
Conventional .........................................25SFIC ......................................................26Tailpieces ..............................................27
Table of Contents
ii
D100/200 Series Service ManualTable of Contents
1
D100/200 Series Service Manual Introduction
IntroductionThis manual contains a complete listing of Falcon D100-200 Series (Grade 1/Grade 2) deadbolt lock parts and assemblies. This edition lists components of D100-200 Series locks manufactured after January 2008.
Exploded views of each deadbolt and trim assemblies are provided with accompanying charts to identify parts for replacement purposes.
In addition, this manual contains lock ordering procedures, general cylinder information and all auxilliary components of the D100-200 Series Deadbolt.
Standard FeaturesD100 Series D200 Series
Certifi cations BHMA-ANSI A156.5, 2001, Grade 1 auxiliary lock, Available UL Listed for 3-Hour fi re door
BHMA-ANSI A156.5, 2001, Grade 2 auxiliary lock, Available UL Listed for 3-Hour fi re door
Deadbolt 1-1/8” x 2-1/4”, Square corner faceplate, 1” housing diameter, 1” throw
Strike 1-1/8” x 2-3/4”, lipless, with box
Cylinder 6-Pin, Solid brass, Keyed 5-Pin, Falcon G keyway, Keyed different (KD)
Door Range 1-3/8” - 1-3/4” standard
Keys Two, Nickel silver cut keys per lock, Falcon G keyway
Reinforcement Metal dust box reinforcer with three - 3” screws
Trim Ring 1” Wrought brass or bronze, reinforced with security insert
Locks are furnished with standard features unless otherwise specifi ed.
Guide to Index Symbols for Lock Assembly Drawings
OUTSIDE INSIDE
Keyed Cylinder
Keyed Cylinder
Blank Rose
Indicator(Vacant/Occupied)
Thumbturn
Deadbolt
Thumbturn
2
D100/200 Series Service Manual
FALCON ANSI
D111 E0171
D151
Classroom Function
Single Cylinder x Rose
Double Cylinder*
Single Cylinder x Thumbturn
Thumbturn x Thumbturn
Inside turn will only retract bolt. Bolt automatically deadlocks when fully thrown.
Blank plate inside. Bolt automatically deadlocks when fully thrown
Deadbolt thrown or retracted by key from either side. Bolt automatically deadlocks when fully thrown.
Deadbolt thrown or retracted by turn. Bolt automatically deadlocks when fully thrown.
Deadbolt thrown or retracted by turn.
* Caution: Double cylinder locks on residences—or on any door in any structure which is used for egress—are a life safety hazard in times of emergency, and their use is not recommended. Installation should be in accordance with existing codes only.
Lock Assembly Drawing Index
Function BHMA/ANSI A156.6, 2001, Grade 1
CYLINDERS OUTSIDE FUNCTION INSIDE FUNCTION
Deadbolt thrown or retracted by key from outside.
Deadbolt thrown or retracted by key from outside.
Deadbolt thrown or retracted by key only.
Deadbolt thrown or retracted by key from either side.
Deadbolt thrown or retracted by turn.
Lock Assembly Drawing Index
Standard cylinder. SFIC - small format interchangeable core option.
D121 E0161
D131 E2141
D141 E2151
P.4
P.4
P.5
P.5
P.7
P.6
P.8
P.8
P.9
PAGEFUNCTION
3
D100/200 Series Service Manual Lock Assembly Drawing Index
D211 E0172
D261 E2192
D221 E0162
D261M E01112
D231 E2142
D271
D241 E2152
D251
Inside turn will only retract bolt. Bolt automatically deadlocks when fully thrown.
Blank rose inside. Bolt automatically deadlocks when fully thrown.
Deadbolt thrown or retracted by key from either side. Bolt automatically deadlocks when fully thrown.
Deadbolt thrown or retracted by turn unit only. Bolt automatically deadlocks when fully thrown.
Deadbolt thrown or retracted by turn unit only. Bolt automatically deadlocks when fully thrown.
Deadbolt thrown or retracted by key or by turn. Bolt automatically deadlocks when fully thrown.
Deadbolt thrown or retracted by turn unit only. Bolt automatically deadlocks when fully thrown.
Deadbolt thrown or retracted by turn.
Deadbolt thrown or retracted by turn unit only. Bolt automatically deadlocks when fully thrown.
FALCON ANSI
Classroom Function
Single Cylinder x Rose
Double Cylinder*
Thumbturn, Inside Only
Single Cylinder x Thumbturn
Thumbturn, Inside x Rose
Thumbturn x Thumbturn
Thumbturn x Occupancy Indicator
* Caution: Double cylinder locks on residences—or on any door in any structure which is used for egress—are a life safety hazard in times of emergency, and their use is not recommended. Installation should be in accordance with existing codes only.
Function BHMA/ANSI A156.6, 2001, Grade 2
OUTSIDE FUNCTION INSIDE FUNCTION
Deadbolt thrown or retracted by key from outside.
Deadbolt thrown or retracted by key only.
Deadbolt thrown or retracted by key from either side.
Occupancy indicator on outside (reads either in use or vacant with color coding).
Outside blank rose.
No outside trim.
Deadbolt thrown or retracted by turn.
Standard cylinder. SFIC - small format interchangeable core option.
P.10
P.10
P.11
P.11
P.13
P.12
P.14
P.14
P.15
P.16
P.17
P.18
CYLINDERS PAGEFUNCTION
17
33
28
29
31
52
52
7
11
24
53
46
1
1043
18
19
28
29
32
30
30
2
15
For F (UL)
4
D100/200 Series Service Manual
Call Out Number Description Part Number
Call Out Number Description Part Number
1 Outside Housing Assy (G only) SFIC 28 Outside Rose 36-086
2 Outside Housing Assy (P only) Q500-074 29 Insert Ring B520-541
7 Mounting Plate B600-018 30 Cylinder Retaining Screw (2) B300-108
10 Fire-Rated Bolt (F only) * 31 Adapter Shield B520-650
11 Regular Bolt Q330-256 32 Anti-Pry Shield B520-649
15 SFIC Cylinder C607 33 Driver Bar B202-957
17 Outside Cylinder Housing Assy B610-204 43 Fire Cup (F only) *
18 Cylinder Housing Assy Q500-009 46 Screw, Mounting (2) B600-100
19 5 Pin Cylinder Assy Q500-064 52 Screw, Deadbolt (2) C603-897
24 Thumbturn Assy, Classroom B302-045 53 Screw, Trim (2) B600-066
Assemblies
D111G (SFIC)D111PClassroom Function
* Not for sale as individual parts.
52
7
11
17
34
28
29
31
26
46
1
53
18
20
2830
30
29
323
52
1043
For F (UL)
15
5
D100/200 Series Service Manual Assemblies
Call Out Number Description Part Number
Call Out Number Description Part Number
1 Outside Housing Assy (G only) SFIC 28 Outside Rose 36-086
3 Outside Housing Assy (P only) Q500-076 29 Insert Ring B520-541
7 Mounting Plate B600-018 30 Cylinder Retaining Screw (2) B300-108
10 Fire-Rated Bolt (F only) * 31 Adapter Shield B520-650
11 Regular Bolt Q330-256 32 Anti-Pry Shield B520-649
15 SFIC Cylinder C607 34 Driver Bar B220-032
17 Outside Cylinder Housing Assy B610-204 43 Fire Cup (F only) *
18 Outside Cylinder Housing Assy Q500-009 46 Screw, Mounting (2) B600-100
20 5 Pin Cylinder Assy Q500-066 52 Screw, Deadbolt (2) C603-897
26 Blank Rose B600-020 53 Screw, Trim (2) B600-066
D121G (SFIC)D121PSingle Cylinder x Rose
* Not for sale as individual parts.
17
35
28
29
31
27
2928
35
1
52
11
41
49
39
15
15
52
1043
For F (UL)
6
D100/200 Series Service ManualAssemblies
Call Out Number Description Part Number
Call Out Number Description Part Number
1 Outside Housing Assy (G only) SFIC 31 Adapter Shield B520-650
10 Fire-Rated Bolt (F only) * 35 Driver Bar (2) B202-580
11 Regular Bolt Q330-256 39 Snap-On Face Plate, Inside B610-014
15 SFIC Cylinder (2) C607 41 Inside Cylinder Housing B610-281
17 Outside Cylinder Housing Assy B610-204 43 Fire Cup (F only) *
27 Ring, 2-1/8” Bore 38-031 49 Screw, Mounting (2) B600-053
28 Outside Rose (2) 36-086 52 Screw, Deadbolt (2) C603-897
29 Insert Ring (2) B520-541
D131G (SFIC)Double Cylinder
* Not for sale as individual parts.
27
29
28
30
45
40
3848
18
30 28
29
32
304
52
11
45
52
1043
For F (UL)
*
* Cylinder Q500-072 is not included in assembly #4
7
D100/200 Series Service Manual Assemblies
Call Out Number Description Part Number
Call Out Number Description Part Number
4 Outside Housing Assy (P only) Q500-020 30 Cylinder Retaining Screw (3) B300-108
10 Fire-Rated Bolt (F only) * 32 Anti-Pry Shield B520-649
11 Regular Bolt Q330-256 38 Snap-On Face Plate, Inside 61-511
18 Cylinder Housing Assy Q500-009 40 Inside Cylinder Housing B600-090
20 5 Pin Cylinder Assy Q500-066 43 Fire Cup (F only) *
27 Ring, 2-1/8” Bore 38-031 45 Cylinder (2) Q500-072
28 Outside Rose (2) 36-086 48 Screw, Mounting (2) B600-047
29 Insert Ring (2) B520-541 52 Screw, Deadbolt (2) C603-897
D131PDouble Cylinder
* Not for sale as individual parts.
52
1043
For F (UL)
18
19
28
29
3032
7
25
462
30
53
17
33
28
29
31
1
52
11
15
8
D100/200 Series Service ManualAssemblies
Call Out Number Description Part Number
Call Out Number Description Part Number
1 Outside Housing Assy (G only) SFIC 29 Insert Ring B520-541
2 Outside Housing Assy (P only) Q500-074 30 Cylinder Retaining Screw (2) B300-108
7 Mounting Plate B600-018 31 Adapter Shield B520-650
10 Fire-Rated Bolt (F only) * 32 Anti-Pry Shield B520-649
11 Regular Bolt Q330-256 33 Driver Bar B202-957
15 SFIC Cylinder C607 43 Fire Cup (F only) *
17 Outside Cylinder Housing Assy B610-204 46 Screw, Mounting (2) B600-100
18 Cylinder Housing Assy Q500-009 52 Screw, Deadbolt (2) C603-897
19 5 Pin Cylinder Assy Q500-064 53 Screw, Trim (2) B600-066
25 Thumbturn Assy B302-041
D141G (SFIC)D141PSingle Cylinder x Thumbturn
* Not for sale as individual parts.
25
8
36
50
25
7
53
53
52
11
52
1043
For F (UL)
9
D100/200 Series Service Manual Assemblies
Call Out Number Description Part Number
Call Out Number Description Part Number
7 Mounting Plate B600-018 36 Driver Bar B520-653
8 Mounting Plate, Outside Q630-124 43 Fire Cup (F only) *
10 Fire-Rated Bolt (F only) * 50 Screw, Mounting (2) B520-662
11 Regular Bolt Q330-256 52 Screw, Deadbolt (2) C603-897
25 Thumbturn Assy (2) B302-041 53 Screw, Trim (4) B600-066
D151FThumbturn x Thumbturn
* Not for sale as individual parts.
17
33
28
29
31
24
46
7
1
53
18
30
21
28
29
325
30
52
13
15
52
1243
For F (UL)
10
D100/200 Series Service Manual
Call Out Number Description Part Number
Call Out Number Description Part Number
1 Outside Housing Assembly SFIC 29 Insert Ring B520-541
5 Outside Housing Assy (P only) Q500-077 30 Cylinder Retaining Screw (2) B300-108
7 Mounting Plate B600-018 31 Adapter Shield B520-650
12 Fire-Rated Bolt (F only) * 32 Anti-Pry Shield B520-649
13 Regular Bolt Q330-253 33 Driver Bar B202-957
15 SFIC Cylinder C607 43 Fire Cup (F only) *
17 Outside Cylinder Housing Assy B610-204 46 Screw, Mounting (2) B600-100
18 Cylinder Housing Assy Q500-009 52 Screw, Deadbolt (2) C603-897
21 5 Pin Cylinder Assy Q500-067 53 Screw, Trim (2) B600-066
24 Thumbturn Assy, Classroom B302-045
28 Outside Rose 36-086
D211G (SFIC)D211P Classroom Function
Assemblies
* Not for sale as individual parts.
17
34
28
29
31
7
46
26
1
53
1822
28
29
3032
6
30
52
13
15
52
1243
For F (UL)
11
D100/200 Series Service Manual Assemblies
Call Out Number Description Part Number
Call Out Number Description Part Number
1 Outside Housing Assy SFIC 28 Outside Rose 36-086
6 Outside Housing Assy (F only) Q500-079 29 Insert Ring B520-541
7 Mounting Plate B600-018 30 Cylinder Retaining Screw (2) B300-108
12 Fire-Rated Bolt (F only) * 31 Adapter Shield B520-650
13 Regular Bolt Q330-253 32 Anti-Pry Shield B520-649
15 SFIC Cylinder C607 34 Driver Bar B220-032
17 Outside Cylinder Housing Assy B610-204 43 Fire Cup (F only) *
18 Cylinder Housing Assy Q500-009 46 Screw, Mounting (2) B600-100
22 5 Pin Cylinder Assy Q500-069 52 Screw, Deadbolt (2) C603-897
26 Blank Rose B600-020 53 Screw, Trim (2) B600-066
D221G (SFIC)D221PSingle Cylinder x Rose
* Not for sale as individual parts.
17
35
28
29
31
27
29
28
35
15
41
49
39
1 52
13
15
52
1243
For F (UL)
12
D100/200 Series Service Manual
Call Out Number Description Part Number
Call Out Number Description Part Number
1 Outside Housing Assy SFIC 31 Adapter Shield B520-650
12 Fire-Rated Bolt (F only) * 35 Driver Bar (2) B202-580
13 Regular Bolt Q330-253 39 Snap On Face Plate, Inside B610-014
15 SFIC Cylinder (2) C607 41 Inside Cylinder Housing B610-281
17 Outside Cylinder Housing Assy B610-204 43 Fire Cup (F only) *
27 Ring, 2-1/8” Bore 38-031 49 Screw, Mounting (2) B600-053
28 Outside Rose 36-086 52 Screw, Deadbolt (2) C603-897
29 Insert Ring B520-541
D231GDouble Cylinder
Assemblies
* Not for sale as individual parts.
52
1243
For F (UL)
27
29
28
30
45
42
4838
18
30
2830
29
32
4
52
13
*
45
* Cylinder Q500-072 is not included in assembly #4
13
D100/200 Series Service Manual Assemblies
D231PDouble Cylinder
Call Out Number Description Part Number
Call Out Number Description Part Number
4 Outside Housing Assy Q500-020 30 Cylinder Retaining Screw (3) B300-108
12 Fire-Rated Bolt (F only) * 32 Anti-Pry Shield B520-649
13 Regular Bolt Q330-253 38 Snap On Face Plate, Inside 61-511
18 Outside Cylinder Housing Assy Q500-009 42 Inside Cylinder Housing B520-648
27 Ring, 2-1/8” Bore 38-031 43 Fire Cup (F only) *
28 Outside Rose (2) 36-086 45 Cylinder (2) Q500-072
29 Insert Ring (2) B520-541 48 Screw, Mounting (2) B600-047
52 Screw, Deadbolt (2) C603-897* Not for sale as individual parts.
17
33
28
29
31
2
7
46
1
18
21
28
29
30325
30
52
13
52
1243
For F (UL)
15
14
D100/200 Series Service Manual
Call Out Number Description Part Number
Call Out Number Description Part Number
1 Outside Housing Assy (G only) SFIC 28 Outside Rose 36-086
5 Outside Housing Assy (P only) Q500-077 29 Insert Ring B520-541
7 Mounting Plate B600-018 30 Cylinder Retaining Screw (2) B300-108
12 Fire-Rated Bolt (F only) * 31 Adapter Shield B520-650
13 Regular Bolt Q330-253 32 Anti-Pry Shield B520-649
15 SFIC Cylinder C607 33 Driver Bar B202-957
17 Outside Cylinder Housing Assy B610-204 43 Fire Cup (F only) *
18 Cylinder Housing Assy Q500-009 46 Screw, Mounting (2) B600-100
21 5 Pin Cylinder Assy Q500-067 52 Screw, Deadbolt (2) C603-897
25 Thumbturn Assy B302-041 53 Screw, Trim (2) B600-066
D241G (SFIC)D241PSingle Cylinder x Thumbturn
Assemblies
* Not for sale as individual parts.
25
7
50
2550
8
36
53
52
13
52
1243
For F (UL)
15
D100/200 Series Service Manual Assemblies
Call Out Number Description Part Number
Call Out Number Description Part Number
7 Mounting Plate B600-018 36 Driver Bar B520-653
8 Mounting Plate, Outside Q630-124 43 Fire Cup (F only) *
12 Fire-Rated Bolt (F only) * 50 Screw, Mounting (2) B520-662
13 Regular Bolt Q330-253 52 Screw, Deadbolt (2) C603-897
25 Thumbturn Assy (2) B302-041 53 Screw, Trim (4) B600-066
D251Thumbturn x Thumbturn
* Not for sale as individual parts.
25
7
44
37
54
53
52
13
52
1243
For F (UL)
16
D100/200 Series Service Manual
Call Out Number Description Part Number
Call Out Number Description Part Number
7 Mounting Plate B600-018 43 Fire Cup (F only) *
12 Fire-Rated Bolt * 44 Retainer, Driver Bar B520-679
13 Regular Bolt Q330-253 52 Screw, Deadbolt (2) C603-897
25 Thumbturn Assy B302-041 53 Screw, Trim (2) B600-066
37 Driver Bar B600-041 54 Screw, Wood (2) F506-359
D261Thumbturn, Inside Only
Assemblies
* Not for sale as individual parts.
25
5037
9
7
53
52
13
52
1243
For F (UL)
17
D100/200 Series Service Manual Assemblies
Call Out Number Description Part Number
Call Out Number Description Part Number
7 Mounting Plate B600-018 37 Driver Bar B600-041
9 Mounting Plate, Blank B600-098 43 Fire Cup (F only) *
12 Fire-Rated Bolt (F only) * 50 Screw, Mounting (2) B520-662
13 Regular Bolt Q330-253 52 Screw, Deadbolt (2) C603-897
25 Thumbturn Assy B302-041 53 Screw, Trim (2) B600-066
D261MThumbturn, Inside x Rose
* Not for sale as individual parts.
25
36
50
23
7
53
52
13
18
D100/200 Series Service ManualAssemblies
Call Out Number Description Part Number
Call Out Number Description Part Number
7 Mounting Plate B600-018 36 Driver Bar B520-653
13 Regular Bolt Q330-253 50 Screw, Mounting (2) B520-662
23 Outside Assy, Indicator Lock B302-044 52 Screw, Deadbolt (2) C603-897
25 Thumbturn Assy B302-041 53 Screw, Trim (2) B600-066
D271Thumbturn, Inside x Occupancy Indicator
19
D100/200 Series Service Manual Deadbolts
Square Corner (100 Series)
Square Corner (200 Series)
Round Corner (100 Series)
Round Corner (200 Series)
Square Corner (100 Series)
Square Corner (200 Series)
Drive-In (100 Series)
Drive-In (200 Series)
1”
2-1/4”
2-3/8” or 2-3/4”
1”
2-1/4”
2-3/8” or 2-3/4”
1”
2-1/4”
2-3/8” or 2-3/4”
1”
2-1/4”
2-3/8” or 2-3/4”
1-1/8”
2-1/4”
2-3/8” or 2-3/4”
1-1/8”
2-1/4”
2-3/8” or 2-3/4”
2-3/8” or 2-3/4”
2-3/8” or 2-3/4”
Housing Diameter: 2-3/8” or 2-3/4” UniversalDescription: Square corner, 1” x 2-1/4” faceplateSpecify fi nish
Housing Diameter: 2-3/8” or 2-3/4” UniversalDescription: Square corner, 1” x 2-1/4” faceplateSpecify fi nish
Housing Diameter: 2-3/8” or 2-3/4” UniversalDescription: Square corner, 1-1/8” x 2-1/4” faceplate Specify fi nish
Housing Diameter: 2-3/8” or 2-3/4” UniversalDescription: Square corner, 1-1/8” x 2-1/4” faceplate Specify fi nish
Housing Diameter: 2-3/8” or 2-3/4” UniversalDescription: 1” circular drive-in, 626 only
Housing Diameter: 2-3/8” or 2-3/4” UniversalDescription: 1” circular drive-in, 626 only
Housing Diameter: 2-3/8” or 2-3/4” UniversalDescription: 1/4” radius corner, 1” x 2-1/4” faceplateSpecify fi nish
Housing Diameter: 2-3/8” or 2-3/4” UniversalDescription: 1/4” radius corner, 1” x 2-1/4” faceplateSpecify fi nish
Q330-176
Q330-257
Q330-253
Q330-178
Q330-175
Q330-254
Q330-256
Q330-177
20
D100/200 Series Service ManualStrikes
Drive-In Thimble Strike10-064
Square Corner, standard, with box10-094
ANSI, with box10-087
Full Lip, square corner, no box10-095
1”, 1/4” Round Corner10-103
1-1/8”, 1/4” Round Corner10-108
1-1/4”, 1/4” Round Corner10-104
Full Lip, 1/4” Radius Corner, no box10-092
Lip Length: 1”
Size: 1-3/16” dia.
Lip Length: n/a
Size: 1-1/8” x 2-3/4”
Lip Length: 1-1/8”
Size: 1-1/4” x 4-7/8”
Lip Length: n/a
Size: 1-5/8” x 2-1/4”
Lip Length: n/a
Size: 1” x 2-1/4”
Lip Length: n/a
Size: 1” x 2-1/4”
Lip Length: n/a
Size: 1-1/4” x 3-5/8”
Lip Length: 1-5/16”
Size: 1-5/8” x 2-1/4”
1-1/8”, 1/4” Dust BoxB520-283
Lip Length: n/a
Size: 1-1/8” x 2-1/4”
21
D100/200 Series Service Manual Accessories
Accessory Bag 61-071
Call Out Number
Description Part Number
7 Plate, Mounting B600-018
51 Screw, Mounting B520-663
52 Screw, Deadbolt C603-897
53 Screw, Trim B600-066
Door Range: 1³⁄₄” to 2”
51 52 53
Accessory Bag 61-070
Call Out Number
Description Part Number
7 Plate, Mounting B600-018
50 Screw, Mounting B520-662
52 Screw, Deadbolt C603-897
53 Screw, Trim B600-066
Door Range: 1³⁄₈” to 1⁷⁄₈”
5052 53
7
7
Accessory Bag 61-500
Call Out Number
Description Part Number
7 Plate, Mounting B600-018
46 Screw, Mounting B600-100
52 Screw, Deadbolt C603-897
53 Screw, Trim B600-066
Door Range: 1³⁄₈” to 1⁷⁄₈”
4652
53
7
Accessory Bag 61-501
Call Out Number
Description Part Number
7 Plate, Mounting B600-018
47 Screw, Mounting B600-101
52 Screw, Deadbolt C603-897
53 Screw, Trim B600-066
Door Range: >1⁷⁄₈” to 2¹⁄₄”
47
52
53
7
22
D100/200 Series Service ManualAccessories
Accessory Bag 61-504
Call Out Number
Description Part Number
7 Plate, Mounting B600-018
50 Screw, Mounting B520-662
52 Screw, Deadbolt C603-897
53 Screw, Trim B600-066
Door Range: 1³⁄₈” to 1⁷⁄₈”
50
52
53
7
Accessory Bag 61-503
Call Out Number
Description Part Number
50 Screw, Mounting B520-662
52 Screw, Deadbolt C603-897
Door Range: >1⁷⁄₈” to 2¹⁄₄”
50
52
Accessory Bag 61-505
Call Out Number
Description Part Number
7 Plate, Mounting B600-018
51 Screw, Mounting B520-663
52 Screw, Deadbolt C603-897
53 Screw, Trim B600-066
Door Range: >1⁷⁄₈” to 2¹⁄₄”
51 52
53
7
Accessory Bag 61-502
Call Out Number
Description Part Number
48 Screw, Mounting B600-047
52 Screw, Deadbolt C603-897
Door Range: 1³⁄₈” to 1⁷⁄₈”
52
48
23
D100/200 Series Service Manual Accessories
Accessory Bag 61-506
Call Out Number
Description Part Number
7 Plate, Mounting B600-018
52 Screw, Deadbolt C603-897
53 Screw, Trim B600-066
54 Screw, Wood F506-359
55 Screw, Machine B600-048
Door Range: 1³⁄₈” to 1⁷⁄₈”
52
53
5455
7
Emergency Key Pack 61-509
Call Out Number
Description Part Number
57 Emergency Key, Small 009159
59 Ring, Key C503-124
60 Emergency Key Tag P515-768
59 57
60
Emergency Key Pack 61-510
Call Out Number
Description Part Number
58 Emergency Key, Large 009159-001
59 Ring, Key C503-124
60 Emergency Key Tag P515-768
59
58
60
Accessory Bag 61-507
Call Out Number
Description Part Number
49 Screw, Mounting B600-053
52 Screw, Deadbolt C603-897
Door Range: 1³⁄₄” to 2”
52
49
24
D100/200 Series Service ManualScrews
ScrewsPart
NumberSpecify Finish
Description Application
Size Type Use Door Thickness
Keyed, Single Conventional Cylinder
B600-100 1/4”-28 x 1-15/16” POH mach. Mounting 1-3/8” - 1-3/4”
B600-101 1/4”-28 x 1-15/16” POH mach. Mounting 1-3/4” - 2-1/4”
B600-066 • 6-32 x 1/4” PH mach. Turn -
B300-108 10-32 x 3/8” PH mach. Anti-pry shield -
Keyed, Single SFIC Cylinder
B600-100 1/4”-28 x 1-15/16” POH mach. Mounting 1-3/8” - 2-1/4”
B600-066 • 6-32 x 1/4” PH mach. Turn -
Keyed, Double Conventional Cylinder
B600-047 1/4”-28 x 3-13/16” PH mach. Mounting 1-3/8” - 1-3/4”
B600-078 1/4”-28 x 3-29/64” PH mach. Mounting 1-3/4” - 2-1/4”
B300-108 10-32 x 3/8” PH mach. Anti-pry shield -
Keyed, Double SFIC Cylinder
B600-053 1/4”-28 x 3-61/64” PH mach. Mounting 1-3/4” - 2-1/4”
B300-108 10-32 x 3/8” PH mach. Anti-pry shield -
Keyless, D261
B600-066 • 6-32 x 1/4” PH mach. Turn -
B600-048 10-32 x 1/2” PH mach. Mounting plate -
F506-359 #8 x 3/4” RH wood Mounting plate -
Keyless, D261M, D271
B520-662 10-32 x 1-3/4” POH mach. Mounting 1-3/8” - 1-3/4”
B520-663 10-32 x 1-3/4” POH mach. Mounting 1-3/4” - 2-1/4”
B600-066 • 6-32 x 1/4” PH mach. Turn -
All Functions
C603-897 • #8 x 3/4” PFH combo Deadbolt & strike -
J520-028 #8 x 2” PFH wood 2” strike screw -
R525-256 #12 x 3” PFH wood 3” metal dust box -
25
D100/200 Series Service Manual Cylinders - IC
Key & Ring Assy(A12604-xxx)
Core Assembly(A21647-xxx)
Bottom Pin (012636-000 through -009)
Master Pin (012635-002 through -019)
Build-Up Pin (012635-002 through -019)Top Pin (012635-002 through -019)
Tumbler Spring (012637-000)
Spring Cover (012639-002)
A21607-0xx
26
D100/200 Series Service ManualCylinders - Conventional
Cylinder Cap(012162-000)
Cylinder Cap(012162-000)
Anti-Drill Pins(B505-451)
Bottom Pin 5 Places(008553-000-009)
Bottom Pin 5 Places(008663-000-009)
Master Pin(008580-002 to -009)
Master Pin(008580-002 to -009)
Retaining Pin Spring(012166-000)
Retaining Pin Spring(012166-000)
Cap Retaining Pin(012165-000)
Cap Retaining Pin(012165-000)
Retaining Washer(014351-000)
Retaining Washer(B600-071)
Driver Bar(B600-045)
Driver Bar(B600-045)
Plug, 5 Pin(Q500-030)
Plug, 5 Pin(008310-01X)
Key & Ring Assy
Key & Ring Assy
Loaded Housing Assy(A12359-000)
Loaded Housing Assy, 5 Pin(A12359-000)
Q500-070
Q500-072
27
D100/200 Series Service Manual Tailpieces
Door Range: 1³⁄₈” to 1⁷⁄₈” Door Range: >1⁷⁄₈” to 2¹⁄₄” SFIC (Door Range: <2”)
D111/D211D141/D241
B520-651 B520-652 B202-957
D121/D221
B520-667
NA
B220-032
D131/D231
B600-045 B600-046 B202-580
D251/D271
B520-653
NA NA
D261/D261M
B600-041
NA NA
1.6” 2.0” 1.4”
1.03”
0.45”
1.265”
0.67”
2.875”
2.4”
0.95”
© 2007 Ingersoll-Rand Company Limited ??-??? Rev. 10/07 Printed in U.S.A.
www.falcon.ingersollrand.com
© 2009 Ingersoll-Rand Company FA-5492 Rev. 5/09
www.falcon.ingersollrand.com800.266.4456