data rates gate works 12
TRANSCRIPT
-
8/13/2019 Data Rates Gate Works 12
1/21
GATE / HOIST AND ALLIED WORKS
31 Bolt/Nut/Washer 20 diax65 mm 24 Nos 8.00 --- --- ---
32 Track base pl 220x4767x40 mm 2 Nos 659.00 10.0 --- ---
33 Track web pl 320x4767x20 mm 2 Nos 479.00 10.2 19.0 190
34 SS track plate 170x4217x20 mm 2 Nos 225.00 8.8 F8 17.6 317
35 Side plate 210x3917x20 mm 2 Nos 258.00 8.3 16.5 165
36 Side plate 115x3026x20 mm 2 Nos 109.00 6.3 12.6 126
37 Stiffener 260x295x8 mm 8 Nos 39.00 4.5 8.9 89
38 Stiffener 210x260x8 mm 4 Nos 14.00 1.9 3.8 38
39 Stiffener 210x260x10 mm 2 Nos 9.00 1.0 1.9 19
40 Anchor plate 80x200x10 mm 16 Nos 20.00 1.3 2.6 26
41 Groove lining 560x3915x20 mm 2 Nos 688.00 9.0 --- ---
42 Guide 40x3878x16 mm 2 Nos 39.00 0.1 7.8 78
43 Stiffener 100x3915x10 mm 2 Nos 61.00 0.2 16.0 160
44 Stiffener 100x3841x10 mm 2 Nos 60.00 0.2 15.8 158
45 Stiffener 120x3878x10 mm 2 Nos 73.00 8.0 16.0 160
46 Stiffener 110x265x8 mm 16 Nos 29.00 6.0 12.0 120
47 Cleat ISA 75x75x6 x 80 mm 40 Nos 22.00 6.0 8.0 80
Contd
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Contd
48 SS seal seat 100x3050x6 mm 2 Nos 29.00 0.2 F4 12.6 88
49 Liner plate 570x3026x20 mm 2 Nos 542.00 7.2 --- ---
50 Stiffener 120x3024x10 mm 2 Nos 57.00 6.3 12.1 121
51 Stiffener 330x220x10 mm 6 Nos 34.00 4.5 6.6 66
52 Stiffener 760x350x10 mm 3 Nos 69.00 4.0 8.2 82
53 Stiffener 80x975x10 mm 8 Nos 49.00 0.7 15.6 156
54 Stiffener 80x988x10 mm 4 Nos 25.00 0.3 7.9 79
55 B/W liner 800x2780x20 mm 1 No. 349.00 3.6 5.5 154
56 B/W liner 484x2780x20 mm 1 No. 211.00 3.3 5.6 157
57 Stiffener 100x2740x10 mm 2 No. 43.00 0.2 11.0 110
58 Stiffener 100x1245x10 mm 2 Nos 20.00 0.2 5.8 58
59 Anchor bolt 16 dia x 185 mm 32 Nos 10.00 0.5 1.6 16
60 Anchor bolt 16 dia x 355 mm 28 Nos 16.00 0.5 1.4 14
61 Anchor bolt 16 dia x 450 mm 12 Nos 9.00 0.2 0.6 6
62 Nut / Washer for 16 dia bolt 144 Nos 7.00 --- --- ---
63 Back strip 40x3027x6 mm 6 Nos 34.00 0.3 2.0 20
64 Cleat ISA 75x75x6 x 80 mm 12 Nos 6.00 1.8 1.9 19
65 Bolt/Nut/Washer 20 diax65 mm 28 Nos 8.00 --- --- ---
66 Stiffener 110x195x10 mm 6 Nos 10.00 1.8 3.7 37
Total : 9088.00 300.6 560.0 6008.0
kg Rm Rm Nos
ABSTRACT :
1. Structural steel : IS : 2062
Angle / Channel / Beam / Bars : 992.00 kg
Plates / Flats : 7431.00 kg
2. Alloy steel components : IS : 1570
Stainless steel plates : 431.00 kg
3. Bolt / Nut / Washer : IS : 1363
MS Bolt / Nut / Washer : 234.00 kg
Gas cutting Weld length
length in m in m
220
-
8/13/2019 Data Rates Gate Works 12
2/21
GATE / HOIST AND ALLIED WORKS
4. Other details :
Length of cutting : 301 Rm
Length of welding : 560 Rm
Number of electrodes ( for structural steel ) : 5256 Nos
Number of electrodes ( for stainless steel ) : 752 Nos
SECTION: GATE / HOIST & ALLIED WORKS. Item No.17
Item: River / canal sluice emergency gate :
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of river sluice emergency gate for 2 m x 3 m river sluice
opening of Kodasalli dam under Kali Stage- II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Gate leaf :
1 Skin plate 3220x3372x18 mm 1 No. 1534.00 6.6 --- ---
2 Ver stiffener 140x688x10 mm 28 Nos 212.00 23.2 54.2 542
3 Web plate 350x688x10 mm 6 Nos 114.00 6.2 16.7 167
4 Web plate 350x688x10 mm 2 Nos 38.00 2.0 5.8 58
5 Girder web 350x2788x12 mm 4 Nos 368.00 12.5 50.2 502
6 Girder web 390x2788x12 mm 1 No 102.00 3.2 7.1 71
7 Flange plate 320x2788x20 mm 4 Nos 560.00 12.5 SV 2.6 130
8 Flange plate 250x2788x20 mm 1 No. 109.00 3.0 SV 3.3 165
9 End plate 370x3251x12 mm 4 Nos 453.00 14.5 26.0 260
10 Flange plate 150x380x12 mm 6 Nos 32.00 3.2 6.4 64
11 Flange plate 150x152x12 mm 2 Nos 4.00 0.6 1.2 12
12 Flange plate 80x380x18 mm 6 Nos 26.00 0.5 SV 3.2 100
13 Flange plate 80x152x18 mm 2 Nos 4.00 0.2 1.0 10
14 End ver plate 80x3170x18 mm 2 Nos 72.00 0.2 6.4 64
15 Diaphragm plate 188x360x12 mm 10 Nos 64.00 5.5 18.2 182
16 End stiffener 50x352x12 mm 16 Nos 27.00 0.8 14.5 145
17 Pad plate 250x300x16 mm 8 Nos 75.00 4.4 8.8 88
18 Stiffener 80x130x10 mm 8 Nos 7.00 0.7 3.4 34
19 Support plate 20x2540x16 mm 1 No. 6.00 2.6 5.1 51
20 Seal support 65x2905x12 mm 2 Nos 36.00 5.9 --- ---
21 Support plate 20x3105x12 mm 2 Nos. 12.00 6.3 12.5 125
22 Sealing frame 65x2795x12 mm 1 No. 17.00 2.8 --- ---
23 Sealing frame 20x2755x12 mm 1 No. 5.00 2.8 5.5 5524 Seal support 65x1965x12 mm 1 No. 12.00 2.0 --- ---
25 Seal support 65x375x12 mm 2 Nos 5.00 0.9 --- ---
26 Stopper 20x2540x12 mm 1 No. 5.00 2.6 5.1 51
27 Plate 50x70x12 mm 2 Nos 1.00 0.1 0.3 3
28 Bracket plate 300x500x16 mm 4 Nos 75.00 3.2 2.4 24
29 GI Bolt/Nut/Washer 24 diax280 mm 118 142.00 --- --- ---
30 Stiffener 148x300x12 mm 4 Nos 17.00 1.8 4.9 49
31 Stiffener 90x250x12 mm 4 Nos 8.00 1.4 4.7 47
Gas cutting
length in m in m
Weld length
221
-
8/13/2019 Data Rates Gate Works 12
3/21
GATE / HOIST AND ALLIED WORKS
32 Counter weight ( CI blocks ) 4000.00 --- --- ---
33 Pin 80 dia x 150 mm 2 Nos 12.00 --- --- ---
34 Plates for guide roller 4 sets 72.00 1.4 1.8 18
35 Guide roller 4 Nos 8.00 --- --- ---
Wheel assembly :
36 Wheels 484.00 --- --- ---
37 Bearings 76.00 --- --- ---
38 Bearing retainer plate 80.00 --- --- ---
39 Cover plate 8.00 --- --- ---
40 Spacer plates 16.00 --- --- ---
41 Stainless steel pin 132.00 --- --- ---
42 Keeper plate 8.00 0.1 --- ---
43 GI Bolt / Nut / Screw / Washer 2.00 --- --- ---
44 MS Bolt / Nut / Screw / Washer 4.00 --- --- ---
Contd
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Contd
Seal assembly :
45 Flat bottom seal 2755 mm 1 No. --- --- --- ---
46 Music note side seal 2855 mm 2 Nos --- --- --- ---
47 Double flange top seal 2199 mm 1 No. --- --- --- ---
48 Corner seal 2 Nos --- --- --- ---
49 seal clamp 90x2545x20 mm 1 No. 36.00 0.1 --- ---
50 Seal clamp 45x1495x20 mm 2 Nos 21.00 0.1 --- ---
51 Seal clamp 45x1628x20 mm 2 Nos 23.00 0.1 --- ---
52 Seal clamp 45x2545x20 mm 1 No. 18.00 --- --- ---
53 Seal clamp 45x2660x20 mm 1 No. 19.00 0.1 --- ---
54 SS Bolt / Nut / Washer 20 dia x 80 mm 10.00 --- --- ---
55 SS Bolt / Nut / Washer 20 dia x 100 mm 44.00 --- --- ---
Total : 9215.00 134.1 271.3 3017.0
kg Rm Rm Nos
ABSTRACT :
1. Structural steel : IS : 2062
Plates / Flats : 4301.00 kg
2. Cast steel components : IS : 1030
Wheels / Guide roller : 492.00 kg
3. Alluminium / Bronze alloy components : IS : 305
Bearings / Bushes : 76.00 kg
4. Alloy steel components : IS : 1570
Wheel axle / lifting pin : 144.00 kg 5 Rubber seals : IS : 11855
Bottom rubber seal ( uncladed ) : 2.76 Rm
Side rubber seal ( teflon claded ) : 5.71 Rm
Top rubber seal ( teflon claded ) : 2.20 Rm
Corner seal : 2 Nos
6. Bolt / Nut / Washer IS : 1363
SS Bolt / Nut / Washer : 54.00 kg
GI Bolt / Nut / Washer : 144.00 kg
Gas cutting Weld length
length in m in m
222
-
8/13/2019 Data Rates Gate Works 12
4/21
GATE / HOIST AND ALLIED WORKS
MS Bolt / Nut / Washer : 4.00 kg
7. Other components :
CI counter weight : 4000.00 kg
8. Other details :
Length of cutting : 134.10 Rm
Length of welding : 271.30 Rm
Number of electrodes ( for structural steel ) : 3017 Nos
SECTION: GATE / HOIST & ALLIED WORKS. Item No.18
Item: Lifting beam for river / canal sluice emergency gate :
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of lifting beam for operating river sluice emergency gate
provided for Kodasalli dam under Kali Stage- II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement ofwelding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
1 ISMC 300 x 3186 mm 2 Nos 228.00 1.2 3.8 38
2 Plate 250x450x20 mm 4 Nos 71.00 2.8 4.0 40
3 Plate 190x300x10 mm 7 Nos 31.00 3.5 8.4 84
4 Stiffener 75x278x10 mm 14 Nos 23.00 5.0 12.3 123
5 Stiffener 80x100x10 mm 8 Nos 5.00 0.8 2.9 29
6 Stiffener 80x330x10 mm 10 Nos 21.00 0.8 4.4 44
7 Stiffener 140x330x10 mm 2 Nos 7.00 1.0 1.2 12
8 Pipe 100 dia x 540 mm 2 Nos 11.00 --- 0.6 6
9 Plate 400x720x12 mm 2 Nos 54.00 2.3 --- ---
10 Plate 200x390x10 mm 4 Nos 24.00 2.0 4.7 47
11 Plate 50x190x20 mm 2 Nos 3.00 0.3 0.6 6
12 Hook 2 Nos 130.00 --- --- ---
13 Plate 80x150x20 mm 2 Nos 4.00 0.2 0.3 3
14 Bronze bush 110/90/70 dia x 100 mm 2 4.00 --- --- ---
15 SS pin 70 dia x 250 mm 2 Nos 15.00 --- --- ---
16 Plate 120x700x10 mm 4 Nos 26.00 6.0 --- ---
17 Plate 104x145x20 mm 2 Nos 5.00 0.5 0.3 3
18 Plate 120x120x25 mm 8 Nos 23.00 1.9 --- ---
19 Plate 180x766x20 mm 4 Nos 87.00 7.5 --- ---
20 Plate 331x462x25 mm 2 Nos 60.00 2.0 --- ---
21 SS pin 85 dia x 65 mm 4 Nos 11.00 --- --- ---22 SS pin 110 dia x 231 mm 1 No. 17.00 --- --- ---
23 SS pin 90 dia x 280 mm 2 Nos 28.00 --- --- ---
24 Plate 150x190x12 mm 4 Nos 11.00 1.4 --- ---
25 Plate 83x150x12 mm 8 Nos 9.00 1.9 2.4 24
26 Plate 26x150x16 mm 4 Nos 2.00 0.7 SV 1.2 28
27 Plate 40x73x8 mm 4 Nos 1.00 0.5 0.9 9
28 Shims 4.00 --- --- ---
29 Keeper plate 40x140x12 mm 1 No. 1.00 --- --- ---
length in m in m
Gas cutting Weld length
223
-
8/13/2019 Data Rates Gate Works 12
5/21
GATE / HOIST AND ALLIED WORKS
30 Keeper plate 40x140x10 mm 4 Nos 2.00 0.2 --- ---
31 Plate 73x80x8 mm 4 Nos 2.00 0.6 1.2 12
32 Bolt/Nut/Washer 20 dia x 150 mm 2 Nos 1.00 --- --- ---
33 Bolt/Nut/Washer 16 dia x 35 mm 16 Nos 1.00 --- --- ---
Total : 922.00 43.1 49.2 508
kg Rm Rm Nos
ABSTRACT :
1. Structural steel : IS : 2062
Angle / Channel / Beam / Bars : 228.00 kg
Plates / Flats : 476.00 kg
2. Forged steel components IS : 2004
Lifting hooks : 130.00 kg
3. Alluminium / Bronze alloy components : IS : 305
Bearings / Bushes : 4.00 kg 4. Alloy steel components : IS : 1570
Stainless steel pins : 71.00 kg
5. Bolt / Nut / Washer IS : 1363
Bolt / Nut / Washer : 2.00 kg
6. Other components :
Pipe 100 mm dia : 1.08 Rm
7. Other details :
Length of cutting : 43.10 Rm
Length of welding : 49.20 Rm
Number of electrodes ( for structural steel ) : 508 Nos
SECTION: GATE / HOIST & ALLIED WORKS. Item No.19
Item: Embedded parts for Barrage gates :
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of embedded parts for vertical lift roller gate provided
for Hipparagi Barrage in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
1 SS track plate 130x8100x20 mm 2 Nos. 331.00 16.5 33.0 330
2 SS track plate 130x7090x20 mm 2 Nos. 289.00 14.5 29.4 2943 Track base 220x8500x25 mm 2 Nos. 734.00 17.5 --- ---
4 Track base 220x7190x25 mm 2 Nos. 621.00 15.0 --- ---
5 Track web 360x8500x16 mm 2 Nos. 769.00 17.8 F8 34.0 612
6 Track web 360x7190x16 mm 2 Nos. 650.00 15.1 F8 28.8 518
7 Sill beam ISMB 200 x 3750 mm 2 Nos 191.00 0.8 --- ---
8 Sill beam ISMB 200 x 3600 mm 2 Nos 183.00 0.8 --- ---
9 SS seal seat 80x3750x6.5 mm 2 Nos 31.00 7.7 15.2 152
10 SS seal seat 80x3600x6.5 mm 2 Nos 29.00 7.4 14.6 146
length in m in m
Gas cutting Weld length
224
-
8/13/2019 Data Rates Gate Works 12
6/21
-
8/13/2019 Data Rates Gate Works 12
7/21
GATE / HOIST AND ALLIED WORKS
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Gate leaf bottom unit :
1 Skin plate 2420x14700x16 mm 1 No. 4468.00 17.4 24.2 242
2 Stiffener ISA100x75x8x295 mm 35 Nos. 108.00 6.1 32.9 329
3 Stiffener ISA100x75x8x1730 mm 35 Nos. 634.00 6.1 145.6 1456
4 Stiffener ISA100x75x8x265 mm 33 Nos. 92.00 5.8 24.0 240
5 Web plate 1320x12820x10 mm 1 No. 1223.00 14.2 52.6 526
Contd
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Contd
6 Web plate 1335x12820x10 mm 1 No. 1237.00 14.3 52.7 5277 Web plate 650x718x10 mm 4 No. 293.00 9.0 20.6 206
8 Flange 300x8820x32 mm 2 Nos. 1329.00 18.5 --- ---
9 Flange 300x2852x32 mm 2 Nos. 430.00 6.3 1.2 12
10 Flange 300x2584x32 mm 2 Nos. 389.00 6.2 1.2 12
11 Flange 268x300x32 mm 2 Nos. 40.00 1.1 0.6 6
12 Flange 250x8000x12 mm 1 Nos. 188.00 8.5 16.5 165
13 Flange 270x8000x12 mm 1 Nos. 203.00 8.6 16.6 166
14 End girder 532x2410x12 mm 4 Nos. 483.00 11.8 19.3 193
15 Diaphragm 140x532x20 mm 6 Nos. 70.00 4.0 16.1 161
16 Flange 60x2320x16 mm 2 Nos. 35.00 5.6 9.3 93
17 Flange 60x235x16 mm 2 Nos. 4.00 0.6 1.2 12
18 Flange 60x1255x16 mm 2 Nos. 19.00 2.7 2.8 28
19 Flange 60x220x16 mm 2 Nos. 3.00 2.5 1.0 10
20 Pad plate 230x230x16 mm 8 Nos. 53.00 6.7 7.4 74
21 Stiffener 365x1210x10 mm 2 Nos. 69.00 3.2 7.8 78
22 Stiffener 150x980x10 mm 2 Nos. 23.00 2.3 5.1 51
23 Stiffener 150x1225x10 mm 2 Nos. 29.00 2.8 6.1 61
24 Stiffener 100x1320x10 mm 18 Nos. 186.00 1.8 54.7 547
25 Gusset pl 210x250x10 mm 3 Nos. 12.00 1.5 2.8 28
26 Bracing ISA90x90x8x1520 mm 3 Nos 49.00 0.6 2.3 23
27 Bracing ISA90x90x8x1904 mm 1 Nos 21.00 0.2 0.7 7
28 Bracing ISA90x90x8x1830 mm 2 Nos 40.00 0.4 1.4 14
29 Seal guard 20x2345x12 mm 2 Nos. 9.00 --- 9.4 94
30 Seal guard 20x13770x20 mm 1 No. 43.00 --- 27.5 275
31 Seal base 65x2345x10 mm 2 Nos. 24.00 4.8 9.4 94
32 Stiffener 500x1220x10 mm 4 Nos. 191.00 6.9 14.6 146
33 Stiffener 150x200x10 mm 6 Nos. 14.00 2.1 3.6 3634 Stiffener 150x1090x10 mm 1 Nos. 13.00 1.2 2.5 25
35 Stiffener 50x506x10 mm 6 Nos. 12.00 0.3 7.2 72
36 Splice pl 120x6879x8 mm 4 Nos. 207.00 28.0 --- ---
Gate leaf top unit : ---
37 Skin plate 3203x3810x10 mm 2 Nos. 1915.00 14.0 --- ---
38 Skin plate 2435x8295x10 mm 1 No. 1586.00 10.7 13.2 132
39 Skin plate 3705x8295x10 mm 1 No. 2412.00 12.0 7.4 74
40 Skin plate 2330x3203x10 mm 2 Nos. 1171.00 11.1 6.4 64
Gas cutting Weld length
length in m in m
length in m in m
Gas cutting Weld length
226
-
8/13/2019 Data Rates Gate Works 12
8/21
GATE / HOIST AND ALLIED WORKS
41 Stiffener ISA 75x75x8x1990 mm 35 Nos. 731.00 6.1 163.8 1638
42 Stiffener ISA 75x75x8x2590 mm 33 Nos. 893.00 5.8 194.0 1940
43 Stiffener ISA 75x75x8x1095 mm 35 Nos. 402.00 6.1 88.9 889
44 Stiffener 100x1130x10 mm 24 Nos. 213.00 2.4 63.8 638
45 Stiffener 100x970x10 mm 5 Nos. 38.00 0.5 11.7 117
46 Stiffener 150x995x10 mm 2 Nos. 23.00 2.3 5.2 52
47 Stiffener 150x833x10 mm 8 Nos. 78.00 7.9 18.1 181
48 Stiffener 150x755x10 mm 1 No. 9.00 0.9 2.1 21
49 Stiffener 100x880x10 mm 13 Nos. 90.00 1.3 28.0 280
50 Diaphragm 1062/848x2590x8 mm 2 Nos. 310.00 7.4 28.4 284
Contd
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Contd
51 Web plate 1150x8295x10 mm 2 Nos. 1498.00 9.5 8.5 85
52 Web plate 1150/566x2981x10 mm 4 Nos. 663.00 14.2 28.4 28453 Web plate 900x8295x10 mm 1 No. 586.00 9.2 18.4 184
54 Web plate 900/512x2981x10 mm 2 Nos. 330.00 7.0 14.0 140
55 Flange pl 300x8820x32 mm 2 Nos. 1329.00 18.3 36.5 365
56 Flange pl 300x2803x32 mm 4 Nos. 845.00 12.4 24.8 248
57 Flange pl 250x8820x20 mm 1 Nos. 346.00 9.5 18.6 186
58 Flange pl 250x2750x20 mm 2 Nos. 216.00 6.0 13.0 130
59 Flange pl 270x8000x12 mm 2 Nos. 406.00 16.5 34.2 342
60 Flange pl 150x2336x12 mm 2 Nos. 66.00 5.0 10.5 105
61 Stiffener 100x882x10 mm 4 Nos. 28.00 3.9 8.6 86
62 End girder 532x6140x12 mm 4 Nos. 1231.00 26.7 --- ---
63 Diaphragm 140x532x10 mm 10 Nos. 58.00 6.7 26.7 267
64 Pad plate 230x230x16 mm 8 Nos. 53.00 5.7 7.4 74
65 Seal base 65x6140x10 mm 2 Nos. 63.00 12.4 24.8 248
66 Seal base 20x6140x12 mm 2 Nos. 23.00 12.3 24.6 246
67 Cover plate 120x8175x8 mm 1 No. 62.00 8.3 16.4 164
68 Cover plate 120x6040x8 mm 2 Nos. 91.00 13.4 24.6 246
69 Cover plate 120x310x8 mm 2 No. 5.00 0.9 1.8 18
70 Cover plate 120x1960x8 mm 2 No. 30.00 4.2 8.4 84
71 Cover plate 120x2560x8 mm 2 No. 39.00 5.4 10.7 107
72 Cover plate 120x1090x8 mm 2 No. 16.00 2.5 5.0 50
73 Splice pl 120x1100x8 mm 8 Nos. 66.00 9.8 19.5 195
74 Splice pl 120x850x8 mm 8 Nos. 51.00 7.8 15.5 155
75 Splice pl 120x1022x10 mm 2 Nos 19.00 2.3 4.6 46
76 Stiffener 425x1062x10 mm 2 Nos. 71.00 3.0 5.9 59
77 Stiffener 120x8145x12 mm 1 No. 92.00 8.5 16.5 165
78 Flange plate 60x6140x16 mm 2 Nos. 93.00 12.4 24.6 246
79 Flange plate 60x985x16 mm 2 Nos. 15.00 2.1 4.0 4080 Flange plate 60x2325x16 mm 2 Nos. 35.00 4.8 9.3 93
81 Flange plate 60x1700x16 mm 2 Nos. 26.00 3.5 6.8 68
82 Flange plate 60x280x16 mm 2 Nos. 4.00 0.7 1.4 14
83 Stiffener 50x506x10 mm 20 Nos. 40.00 11.1 24.2 242
84 Bracing ISA90x90x8x1960 mm 3 Nos. 64.00 0.6 2.0 20
85 Bracing ISA90x90x8x2047 mm 1 Nos. 22.00 0.2 0.7 7
86 Bracing ISA90x90x8x2572 mm 2 Nos. 55.00 0.4 1.4 14
87 Stiffener ISA100x75x8x325 mm 35 Nos. 119.00 6.1 9.6 96
Gas cutting Weld length
length in m in m
227
-
8/13/2019 Data Rates Gate Works 12
9/21
GATE / HOIST AND ALLIED WORKS
88 Gusset pl 125x265x10 mm 1 No. 3.00 0.4 0.8 8
89 Gusset pl 125x210x10 mm 1 No. 2.00 0.3 0.7 7
90 Gusset pl 135x250x10 mm 3 Nos. 8.00 1.2 2.3 23
91 Gusset pl 140x200x10 mm 3 No. 7.00 1.0 2.0 20
92 Gusset pl 130x270x12 mm 2 No. 7.00 0.8 1.6 16
93 Gusset ISA100x100x6x895 mm 4 Nos. 33.00 0.8 2.8 28
94 Pack plate 60x13760x6 mm 1 No. 26.00 13.9 --- ---
95 Diaphragm 140x532x12 mm 4 Nos. 28.00 2.7 10.8 108
Contd
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Contd
96 Lifting lug 400x400x20 mm 4 Nos. 100.00 3.5 F10 1.6 45
97 Lifting pl 670x1040x16 mm 4 Nos. 250.00 6.9 --- ---
98 Stiffener 146x1005x10 mm 4 Nos. 46.00 4.6 16.0 16099 R / F plate 220/80 dia x 12 mm 4 Nos. 12.00 3.8 2.8 28
100 Stiffener 250x300x10 mm 4 Nos. 24.00 2.2 6.4 64
101 Stiffener 250x250x10 mm 4 Nos. 20.00 2.0 5.2 52
102 Stiffener 120x879x10 mm 2 Nos. 14.00 2.0 4.5 45
103 Stiffener 120x819x10 mm 2 Nos. 13.00 1.9 4.2 42
104 Bracing ISA75x75x8x2004 mm 2 Nos. 36.00 0.3 1.1 11
105 Bolts 16 diax 60 mm 4.00 --- --- ---
106 Bolts 16 dia x 35 mm 4.00 --- --- ---
107 Bolts 16 dia x 50 mm 40 Nos 7.00 --- --- ---
108 Bolts 16 dia x 75 mm 276 Nos 53.00 --- --- ---
109 Flange 190x600x10 mm 4 Nos. 36.00 3.2 6.3 63
110 Web plate 518x566x12 mm 4 Nos. 110.00 4.4 8.8 88
111 Stiffener 120x703x10 mm 4 Nos. 22.00 3.3 7.5 75
Seal assembly :
112 Bottom seal 14.00 Rm --- --- --- ---
113 Side seal 17.20 Rm --- --- --- ---
114 Seal clamp 70x3503x12 mm 2 Nos. 46.00 7.0 --- ---
115 Seal clamp 70x3389x12 mm 2 Nos. 45.00 6.8 --- ---
116 Seal clamp 45x3068x12 mm 4 Nos. 52.00 12.3 --- ---
117 Seal clamp 45x2414x12 mm 2 Nos. 20.00 4.8 --- ---
118 GI Bolt/Nut/Washer 12 diax65 mm 310 62.00 --- --- ---
Wheel assembly :
119 Wheels 410 mm dia x 200 mm 8 Nos. 528.00 --- --- ---
120 Bearings 8 Nos 80.00 --- --- ---
121 SS Pins 125/110/95 dia 8 Nos 176.00 --- --- ---
122 Bearing retainers 16 Nos. 128.00 --- --- ---
123 Spacers 8 Nos 8.00 2.0 --- ---124 Spacers 8 Nos 8.00 2.0 --- ---
125 Cover 16 Nos 32.00 7.5 --- ---
126 GI Screws 15.00 --- --- ---
127 Keeper pl 60x210x10 mm 8 Nos. 8.00 2.2 --- ---
128 GI bolts 16 dia x 80 mm 16 Nos 4.00 --- --- ---
129 GI washers 4.00 --- --- ---
Guide shoe : ---
130 Base pl 220x220x20 mm 4 Nos. 32.00 1.8 --- ---
Gas cutting Weld length
length in m in m
228
-
8/13/2019 Data Rates Gate Works 12
10/21
GATE / HOIST AND ALLIED WORKS
131 Guide pl 103x220x16 mm 8 Nos 24.00 2.6 3.5 35
132 Guide pl 32x220x20 mm 4 Nos 4.00 1.0 1.8 18
133 Stiffener 70x95x10 mm 8 Nos 4.00 1.4 2.6 26
134 Pack plate 4 Nos 4.00 --- --- ---
135 GI Bolts 20 dia x 65 mm 16 Nos 6.00 --- --- ---
Total : 33025.00 694.5 1837.1 18400
kg Rm Rm Nos
ABSTRACT :
1. Structural steel : IS : 2062
Angle / Channel / Beam / Bars : 3299.00 kg
Plates / Flats : 28655.00 kg
2. Cast steel components : IS : 1030
Wheels / Guide roller : 656.00 kg
3. Alluminium / Bronze alloy components : IS : 305Bearings / Bushes : 80.00 kg
4. Alloy steel components : IS : 1570
Wheel axle / lifting pin : 176.00 kg
5. Rubber seals : IS : 11855
Bottom rubber seal ( uncladed ) : 14.00 Rm
Side rubber seal ( uncladed ) : 17.20 Rm
6. Bolt / Nut / Washer IS : 1363
GI Bolt / Nut / Washer : 91.00 kg
MS Bolt / Nut / Washer : 68.00 kg
7. Other details :
Length of cutting : 694.50 Rm
Length of welding : 1837.10 Rm
Number of electrodes ( for structural steel ) : 18400 Nos
SECTION: GATE / HOIST & ALLIED WORKS. Item No.21
Item: Hoist supporting bridge for barrage gates .
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of 10 m height & 15 m span hoist supporting bridge
provided for Hipparagi Barrage in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS Weight Number ofin kg electrodes
Columns :
1 ISMB350 x 9918 mm 4 Nos. 2079.00 2.6 16.0 160
2 Base pl 340x550x20 mm 4 Nos. 179.00 3.6 5.0 50
3 Stiffener 100x550x20 mm 6 Nos. 52.00 3.9 6.6 66
4 Stiffener 300x530x12 mm 6 Nos. 90.00 5.0 6.4 64
5 Stiffener 90x300x12 mm 20 Nos. 51.00 7.8 15.6 156
6 Stiffener 100x326x20 mm 2 Nos. 10.00 0.9 2.1 21
length in m in mGas cutting Weld length
229
-
8/13/2019 Data Rates Gate Works 12
11/21
GATE / HOIST AND ALLIED WORKS
7 Stiffener 100x100x20 mm 4 Nos. 6.00 1.2 2.4 24
8 Stiffener 78x300x12 mm 12 Nos. 26.00 4.5 9.1 91
9 Stiffener 210x430x12 mm 4 Nos. 34.00 2.6 2.7 27
10 Bracings ISA65x65x6x2127 mm 16 Nos. 197.00 2.1 8.5 85
11 Bracings ISA65x65x6x1120 mm 20 Nos. 130.00 2.6 10.6 106
12 Bracings ISA65x65x6x1781 mm 4 Nos. 41.00 0.6 2.1 21
13 Lacing ISA40x40x5x450 mm 30 Nos. 41.00 2.7 9.0 90
Contd
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Contd
14 Tie beam ISMB300 x 2026 mm 6 Nos. 537.00 3.5 --- ---
15 Column cap 280x410x16 mm 4 Nos. 58.00 2.8 5.0 50
16 Gusset pl 170x330x12 mm 12 Nos. 63.00 6.0 13.9 139
17 Gusset pl 200x280x10 mm 20 Nos. 88.00 12.0 19.2 192
18 Stiffener 60x328x10 mm 40 Nos. 62.00 2.4 35.8 35819 Anchor bolt 25 dia x 1200 mm 24 Nos 111.00 0.6 --- ---
20 Nuts 24 dia 48 Nos 4.00 --- --- ---
21 Plate washer 70x70x16 mm 24 Nos. 15.00 3.4 --- ---
22 Bolt/Washer 20 dia x 70 mm 24 Nos 8.00 --- --- ---
23 Bolt/Washer 20 dia x 60 mm 16 Nos 4.00 --- --- ---
24 Stiffener 300x326x12 mm 2 Nos 19.00 1.3 3.7 37
25 Stiffener 60x159x10 mm 16 Nos. 12.00 3.5 8.9 89
26 Gusset pl 125x330x10 mm 8 Nos. 26.00 3.7 7.3 73
Beams and hoist supports :
27 Web plate 1000x15430x8 mm 1 No. 969.00 17.5 --- ---
28 Web plate 1008x15430x8 mm 1 No. 977.00 17.6 --- ---
29 Flange 150x15430x16 mm 2 Nos. 581.00 15.7 31.5 315
30 Flange 250x15430x20 mm 2 Nos. 1211.00 16.0 31.8 318
31 Bearing pl 250x380x16 mm 4 Nos. 48.00 2.6 2.0 20
32 Stiffener 180x1000x10 mm 4 Nos. 57.00 4.7 10.0 100
33 Stiffener 180x1008x10 mm 4 Nos. 60.00 4.8 10.1 101
34 Stiffener 130x1000x10 mm 11 Nos. 155.00 12.5 25.3 253
35 Stiffener 130x1008x10 mm 11 Nos. 113.00 13.0 25.5 255
36 Cross beam ISMC150x2392 mm 6 Nos 235.00 1.8 3.6 36
37 Cross beam ISMC200x2392 mm 2 Nos 106.00 0.8 3.2 32
38 Cross beam ISMC300x2392 mm 6 Nos 515.00 3.6 14.4 144
39 Cross beam ISMC200x1418 mm 4 Nos 126.00 1.6 6.4 64
40 Bracket 240x685x12 mm 4 Nos. 62.00 3.7 3.4 34
41 Bracket 240x555x12 mm 4 Nos. 50.00 3.2 3.4 34
42 R / F plate 220 dia x 12 mm 8 Nos. 29.00 5.5 5.5 55
43 Bracing ISA65x65x6x1437 mm 4 Nos. 33.00 0.5 2.1 21
44 Stiffener 75x808x10 mm 2 Nos. 10.00 1.8 3.8 3845 Stiffener 100x800x10 mm 2 Nos. 13.00 1.8 4.0 40
46 Stiffener 75x708x10 mm 4 Nos. 17.00 3.1 6.9 69
47 Stiffener 100x700x10 mm 4 Nos. 22.00 3.2 7.2 72
48 Stiffener 75x858x10 mm 4 Nos. 20.00 3.7 7.3 73
49 Stiffener 100x850x10 mm 4 Nos. 27.00 3.8 8.4 84
50 Railing post ISA50x50x6x1160 mm 26 136.00 2.6 5.2 52
51 Railing plate 75x15430x6 mm 2 Nos. 109.00 31.0 2.6 26
52 Railing pipe 32 dia x15430 mm 2 Nos 80.00 --- 0.5 5
length in m in m
Gas cutting Weld length
230
-
8/13/2019 Data Rates Gate Works 12
12/21
GATE / HOIST AND ALLIED WORKS
53 Railing pipe 25 dia x15430 mm 4 Nos 124.00 --- --- ---
54 Plate 70x2000x8 mm 4 Nos. 35.00 8.3 16.6 166
55 Splice plate 120x900x8 mm 4 Nos. 27.00 4.1 8.2 82
56 Splice plate 120x300x8 mm 2 Nos. 5.00 0.8 1.7 17
57 Splice plate 220x300x8 mm 2 Nos. 10.00 1.0 2.1 21
58 Splice plate 45x300x8 mm 4 Nos. 3.00 1.4 2.8 28
Contd
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Contd
59 Splice plate 90x300x10 mm 4 Nos. 8.00 1.6 3.1 31
60 Chequered plate 25 sqm 133.00 10.0 5.0 50
61 Stiffener 65x184x8 mm 8 Nos. 6.00 2.0 5.0 50
62 Stiffener 75x278x10 mm 4 Nos. 7.00 1.4 3.4 34
63 Batten 100x300x10 mm 4 Nos. 9.00 1.6 0.8 8
64 Cross beam ISMC200x2392 mm 2 Nos 106.00 0.8 3.2 3265 Cross beam ISMC200x600 mm 3 Nos 40.00 1.2 4.8 48
66 Cross beam ISMC150x600 mm 2 Nos 20.00 0.6 2.4 24
67 Bolts 26 & 16 dia 2.00 --- --- ---
Total : 10239.00 290.2 473.1 4731
kg Rm Rm Nos
ABSTRACT :
1. Structural steel : IS : 2062
Angles / Beams / Channels / Bars : 4453.00 kg
Structural steel Plates / Flats : 5431.00 kg
Chequered plate : 133.00 kg
2 Bolt / Nut / Washer : IS : 1363
MS Bolts / Nuts / Washers : 18.00 kg
MS pipes :
32 mm dia pipe : 30.86 Rm
25 mm dia pipe : 61.72 Rm
3 Other details :
Length of cutting : 290.20 Rm
Length of welding : 473.10 Rm
Number of electrodes ( for structural steel ) : 4731 Nos
SECTION: GATE / HOIST & ALLIED WORKS. Item No.22
Item: Rope drum hoist for barrage gates .
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of rope drum hoist for vertical lift roller gate provided for
Hipparagi Barrage in Karnataka.2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Gas cutting Weld length
length in m in m
Gas cutting Weld length
length in m in m
231
-
8/13/2019 Data Rates Gate Works 12
13/21
GATE / HOIST AND ALLIED WORKS
Gear box :
1 Frame ISMC250x1800 mm 2 No. 104.00 1.0 --- ---
2 Frame ISMC250x1094 mm 2 No. 66.00 1.0 --- ---
3 Frame ISMC250x1432 mm 4 No. 174.00 2.0 8.0 80
4 Frame ISMC250x780 mm 2 No. 44.00 1.0 2.0 20
Contd
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Contd
5 Frame ISMC250x330 mm 2 No. 22.00 1.0 4.0 40
6 Drum support 260x550x16 mm 4 Nos. 72.00 3.2 2.8 28
7 Stiffener 70x305x10 mm 8 Nos. 14.00 3.0 6.0 60
8 Stiffener 65x228x10 mm 12 Nos. 14.00 3.6 8.6 86
9 Stiffener 110x350x10 mm 4 Nos. 12.00 1.8 3.6 36
10 Stiffener 110x320x16 mm 4 Nos. 10.00 1.8 2.8 28
11 Bolts / Screws 3.00 --- --- ---Rope drums :
12 Drum ( 632/566 dia )x1310 mm 2 Nos 680.00 --- --- ---
13 Bronze bush 125/100 diax130 mm 2 Nos 10.00 --- --- ---
14 Bronze bush 125/100 diax100 mm 2 Nos 8.00 --- --- ---
15 Spacers 4.00 --- --- ---
16 Clamping pl 33x150x100 4 Nos 16.00 --- --- ---
17 Bolts 24 dia x 90 mm 8 Nos 5.00 --- --- ---
18 Bolts 24 dia x 80 mm 12 Nos 8.00 --- --- ---
Gears and pinions :
19 Drum gear 2 Nos. 480.00 --- --- ---
20 1st gear 2 Nos 130.00 --- --- ---
21 1st pinion 2 Nos 76.00 --- --- ---
22 2nd pinion 2 Nos 22.00 --- --- ---
Shafts :
23 Drum shaft 100 diax1480 mm 2 Nos 182.00 --- --- ---
24 2nd pinion shaft 110 diax695 mm 1 Nos 52.00 --- --- ---
25 2nd pinion shaft 110 diax595 mm 1 Nos 44.00 --- --- ---
26 1st pinion shaft 75 diax763 mm 2 Nos 53.00 --- --- ---
27 Keys 28x150x16 mm 2 Nos. 1.00 --- --- ---
28 Keys 28x130x16 mm 2 Nos. 1.00 --- --- ---
29 Keys 20x115x12 mm 2 Nos. 1.00 --- --- ---
Pipe shaft :
30 MS pipe 200 dia x 4601 mm 2 Nos 391.00 --- --- ---
31 Flange 355/200 dia x12 mm 4 Nos 25.00 7.0 2.5 25
32 Flange 355/140 dia x12 mm 4 Nos 20.00 6.2 2.5 25
33 Hub 140/68 dia x 85 mm 2 Nos 16.00 --- 0.9 9
34 Stiffener 62x65x6 mm 16 Nos 3.00 2.0 4.0 4035 Stiffener 68x100x6 mm 16 Nos 5.00 2.7 5.4 54
36 Bolt/Nut/Washer 20 dia x50 mm 24 Nos 7.00 --- --- ---
Pulleys :
37 Pulley 622 mm dia 6 Nos 480.00 --- --- ---
38 Pulley 400 mm dia 2 Nos 120.00 --- --- ---
39 Bronze bush 115/90 mm dia 6 Nos 24.00 --- --- ---
40 Bronze bush 115/90 mm dia 2 Nos 8.00 --- --- ---
41 Pin 90 dia x 244 mm 6 Nos 72.00 --- --- ---
Gas cutting Weld length
length in m in m
232
-
8/13/2019 Data Rates Gate Works 12
14/21
GATE / HOIST AND ALLIED WORKS
42 Pin 90 dia x 244 mm 2 Nos 24.00 --- --- ---
43 Spacers 16 Nos 16.00 --- --- ---
44 Keeper pl 40x140x10 mm 16 Nos 8.00 --- --- ---
45 Screws 2.00 --- --- ---
Contd
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Contd
Other components :
46 Worm reducer 60 :1 ( size 800 ) 1 No. 500.00 --- --- ---
47 Electric motor 12.5 hp 1000 rpm 1 No. 60.00 --- --- ---
48 Electro-megnatic brake 1 No. 25.00 --- --- ---
49 Manual operation unit 1 No. 120.00 --- --- ---
50 Plummer block body 10 Nos 250.00 --- --- ---
51 Bronze bush 10 Nos 50.00 --- --- ---
52 Fexible couplings 2 Nos 50.00 --- --- ---53 Position indicator unit 1 No. 50.00 --- --- ---
54 Wire rope 6/36 construction 160 Rm 435.00 --- --- ---
Total : 5069.00 37.3 53.1 531.0
kg Rm Rm Nos
ABSTRACT :
1. Structural steel : IS : 2062
Angle / Channel / Beam / Bars : 410.00 kg
Plates / Flats : 219.00 kg
2. Cast steel components : IS : 1030
Rope drums 2 Nos / Gears : 1290.00 kg
Pinions : 98.00 kg
Pulleys 8 Nos / Couplings 2 Nos : 650.00 kg
Plummer blocks : 250.00 kg
3. Alloy steel components : IS : 1570
Shafts / Keys : 350.00 kg
Pins : 96.00 kg
4. Alluminium / Bronze alloy components : IS : 305
Bearings / Bushes : 100.00 kg
5. Wire rope : IS : 2266
28 mm dia 6/36 construction rope : 160 Rm
6. Bolts / Nuts / Washers : IS : 1363
Bolts / Nuts / Washers ( various size ) : 25.00 kg
7. Other components :
Electric motor 12.5 hp Standard : 1 No.
Worm reducer 60 :1 ( size 800 ) 1 No. Standard : 1 No
Electro-megnatic brake Standard : 1 NoManual operation assembly : 1 No.
Position indicator : 1 No.
8. Other details :
Length of cutting : 37.30 Rm
Length of welding : 53.10 Rm
Number of electrodes ( for structural steel ) : 531 Nos
SECTION: GATE / HOIST & ALLIED WORKS. Item No.23
Gas cutting Weld length
length in m in m
233
-
8/13/2019 Data Rates Gate Works 12
15/21
GATE / HOIST AND ALLIED WORKS
Item: Embedded parts for out-flow regulating automatic gate :
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on details made available by the designer of ebedded parts for 8.00 x 3.50 m size
out-flow regulating automatic gate.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
ABSTRACT :
1. Structural steel : IS :2062
Angle / Channel / Beam / Bars : 760.00 kg
Plates / Flats : 3040.00 kg
2. Alloy steel components : IS : 1570Stainless steel plates AISI-410 : 49.00 kg
Stainless steel plates AISI-304L : 62.00 kg
3. Bolt / Nut / Washer : IS :1363
MS Bolt / Nut / Washer : 129.00 kg
4. Other details :
Length of cutting : 168.00 Rm
Number of electrodes ( for structural steel ) : 133 Nos
Number of electrodes ( for stainless steel ) : 987 Nos
SECTION: GATE / HOIST & ALLIED WORKS. Item No.24
Item: Out-flow regulating automatic gate and fulcrum assembly:
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on details made available by the designer of gate for 8.00 x 3.50 m size
out-flow regulating automatic gate.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
ABSTRACT :
1. Structural steel : IS : 2062
Angles / Beams / Channels / Bars : 3122.00 kg
Plates / Flats : 7561.00 kg
2. Cast steel components : IS : 1030
Trunnion hub / Guide roller : 443.00 kg 3. Alloy steel components : IS : 1570
Pins : 74.00 kg
Stainless steel plate : 49.00 kg
4. Alluminium / Bronze alloy components : IS : 305
Trunnion & Guide roller bush : 33.00 kg
5. Bolt / Nut / Washer IS :1363
SS Bolts / Nuts / Washers : 31.00 kg
MS Bolts / Nuts / Washers / Screws : 23.50 kg
234
-
8/13/2019 Data Rates Gate Works 12
16/21
GATE / HOIST AND ALLIED WORKS
6. Rubber seals : IS : 11855
Bottom seal : 8.00 Rm
Side seals : 8.00 Rm
7. Other details :
Length of cutting : 195.00 Rm
Length of welding : 196.00 Rm
Number of electrodes ( for structural steel ) : 6125 Nos
Number of electrodes ( for stainless steel ) : 150 Nos
SECTION: GATE / HOIST & ALLIED WORKS. Item No.25
Item: Hoisting and damping system for out-flow regulating automatic gate :
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on details made available by the designer of gate for 8.00 x 3.50 m size
out-flow regulating automatic gate.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
ABSTRACT :
1. Structural steel : IS : 2062
Angles / Beams / Channels / Bars : 1483.00 kg
Plates / Flats : 3712.00 kg
2. Cast steel components : IS : 1030
Wheels / Trunnion hub : 76.00 kg
Trunnion / Guide roller : 443.00 kg
3. Alloy steel components : IS : 1570
Pins / Axles : 59.00 kg
Stainless steel plate : 435.00 kg
4. Alluminium / Bronze alloy components : IS : 305
Trunnion & Guide roller bearings / bush : 118.00 kg
50 NB pipe : 28.00 kg
5. Bolt / Nut / Washer IS :1363
SS Bolts / Nuts / Washers : 15.50 kg
MS Bolts / Nuts / Washers / Screws : 14.50 kg
6 Disc springs : 64 Nos
7. Other details :
Length of cutting : 124.00 Rm
Length of welding :
Number of electrodes ( for structural steel ) : 2911 Nos
Number of electrodes ( for stainless steel ) : 324 Nos
SECTION: GATE / HOIST & ALLIED WORKS. Item No.26
Item: Embedded parts for Cross regulator radial gate :
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of embedded parts for cross regulator radial gate provided
for Alamatti Left Bank Canal under Upper Krishna Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
235
-
8/13/2019 Data Rates Gate Works 12
17/21
GATE / HOIST AND ALLIED WORKS
3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
First stage anchors :
1 Anchor plate 300x100x10 mm 7 Nos 16.00 0.7 --- ---
2 Anchor rod 20 dia x 615 mm 7 Nos 11.00 0.1 0.9 6
3 Anchor plate 300x100x10 mm 34 Nos 94.00 3.4 --- ---
4 Anchor rod 20 dia x 740 mm 34 Nos 63.00 0.7 4.3 43
Sill beam :
5 ISMB 200 x 3500 mm 1 No. 89.00 0.4 --- ---
6 SS plate 80x6x3100 mm 1 No. 12.00 0.1 6.3 44
7 Stiffener 200x190x10 mm 14 Nos 42.00 5.5 10.9 768 Plate 150x3500x10 mm 2 Nos 83.00 7.3 SV 7.0 105
9 Plate 300x100x10 mm 7 Nos 17.00 0.7 1.4 10
10 Anchor bolts 20 dia x 300 mm 14 Nos 10.00 --- 0.9 6
11 SS plate 120x100x6 mm 2 Nos. 2.00 0.2 0.2 1
Wall plates :
12 Plate 500x350x10 mm 2 Nos 27.00 1.7 SV 0.7 10
13 Plate 1500x350x10 mm 10 Nos 412.00 18.5 SV 3.5 52
14 Plate 600x350x10 mm 2 Nos 33.00 1.9 SV 0.7 10
15 SS plate 80x5000x6 mm 2 Nos 38.00 0.2 20.0 140
16 ISA 75x75x8 mm x 100 mm 68 Nos 60.00 10.2 13.6 95
17 Anchor bolts 20 dia x 190 mm 68 Nos 32.00 --- 4.4 31
Anchor girders : ( All welds 6 mm fillet )
18 Plate 450x2226x12 mm 2 Nos 189.00 5.4 --- ---
19 Plate 276x2226x12 mm 2 Nos 116.00 4.9 13.6 136
20 Stiffener 138x276x12 mm 6 Nos 22.00 2.5 6.6 66
21 Stiffener 144x276x12 mm 12 Nos 45.00 5.0 13.5 135
22 End plate 450x300x12 mm 2 Nos 25.00 1.5 2.4 24
23 Stiffener 138x200x12 mm 6 Nos 16.00 2.0 4.0 40
24 Stiffener 144x200x12 mm 12 Nos 33.00 4.1 8.2 82
25 Bolt/Nut/Washer 24 diax60 mm 16 Nos 8.00 --- --- ---
Anchor bar and chairs : ( All welds 8 mm fillet )
26 Anchor bars 40 dia x 4500 mm 12 Nos 533.00 0.5 --- ---
27 Anchor plate 200x200x20 mm 24 Nos 151.00 9.6 6.0 108
28 Anchor bars 25 dia x 1200 mm 12 Nos 56.00 0.3 --- ---
29 Anchor plate 80x80x16 mm 12 Nos 10.00 2.0 1.9 34
30 Plate 250x325x20 mm 4 Nos 52.00 2.3 --- ---
31 Plate 130x250x20 mm 2 Nos 11.00 0.8 2.0 3632 Plate 250x325x20 mm 2 Nos 25.00 1.2 2.0 36
33 Stiffener 195x325x20 mm 2 Nos 20.00 1.0 3.4 61
34 Plate 250x340x20 mm 2 Nos 27.00 1.2 2.0 36
35 Stiffener 90x325x20 mm 2 Nos 9.00 0.8 1.9 34
36 Nuts / Washers for anchor bars 15.00 --- --- ---
Total : 2404.00 96.7 142.3 1457
kg Rm Rm Nos
length in m in m
Gas cutting Weld length
236
-
8/13/2019 Data Rates Gate Works 12
18/21
GATE / HOIST AND ALLIED WORKS
ABSTRACT :
1. Structural steel : IS :2062
Angle / Channel / Beam / Bars : 812.00 kg
Plates / Flats : 1475.00 kg
2. Alloy steel components : IS : 1570
Stainless steel plates : 52.00 kg
3. Bolt / Nut / Washer : IS :1363
MS Bolt / Nut / Washer : 65.00 kg
4. Other details :
Length of cutting : 96.70 Rm
Length of welding : 142.30 Rm
Number of electrodes ( for structural steel ) : 1272 Nos
Number of electrodes ( for stainless steel ) : 185 Nos
SECTION: GATE / HOIST & ALLIED WORKS. Item No.27
Item: Radial gate for Cross regulator :
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of cross regulator radial gate provided for Alamatti Left
Bank Canal under Upper Krishna Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Trunnions / Brackets / Tie beam :
1 Tie beam ISMB 250 x 2200 mm 1 No. 82.00 0.5 1.6 16
2 Plate 250x400x12 mm 4 Nos 38.00 4.2 2.6 26
3 Pin 90 dia x 370 mm 2 Nos 37.00 --- --- ---
4 Trunnion hub 180/110x250 mm 2 Nos 92.00 --- --- ---
5 Trunnion bush 110/90 x 260 mm 2 Nos 13.00 --- --- ---
6 Plate 350x450x20 mm 4 Nos 99.00 6.2 2.3 23
7 Stiffener 220x450x20 mm 4 Nos 62.00 2.7 9.0 90
8 Plate 300x160x20 mm 4 Nos 30.00 1.9 2.9 29
9 Bolt/Nut/Washer 20 dia x 100 mm 24 Nos 16.00 --- --- ---
10 Bracket base pl 450x400x20 mm 2 Nos 57.00 1.7 --- ---
11 Bracket pl 350x350x20 mm 4 Nos 77.00 4.5 2.8 28
12 Stiffener 280x80x20 mm 6 Nos 21.00 0.5 5.3 53
13 Stiffener 130x80x20 mm 4 Nos 7.00 0.3 2.3 2314 Keeper pl 140x60x20 mm 4 Nos 3.00 0.3 --- ---
15 Screws 16 dia x 30 mm 8 Nos 1.00 --- --- ---
16 Bolt/Nut/Washer 20 dia x 100 mm 16 Nos 10.00 --- --- ---
Sector arms and Horizontal girders :
17 Sector arm ISMB 250 x 5150 mm 4 Nos 768.00 2.0 --- ---
18 Bracing ISMB 250 x 2200 mm 2 Nos 164.00 1.0 4.0 40
19 ISA 75x75x8 x 1900 mm 4 Nos 68.00 0.6 1.8 18
Contd
length in m in m
Gas cutting Weld length
237
-
8/13/2019 Data Rates Gate Works 12
19/21
GATE / HOIST AND ALLIED WORKS
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Contd
20 ISA 75x75x8 x 1400 mm 4 Nos 50.00 0.6 1.8 18
21 ISA 75x75x8 x 1900 mm 4 Nos 68.00 0.6 1.8 18
22 ISA 75x75x8 x 550 mm 4 Nos 20.00 0.6 1.8 18
23 Gusset pl 250x150x10 mm 4 Nos 12.00 1.6 1.6 16
24 Gusset pl 200x150x10 mm 4 Nos 10.00 1.4 1.4 14
25 Gusset pl 250x200x10 mm 4 Nos 16.00 1.8 1.8 18
26 Gusset pl 200x200x10 mm 4 Nos 13.00 1.6 1.6 16
27 Gusset pl 250x200x10 mm 4 Nos 16.00 1.8 1.8 18
28 Plate 280x160x20 mm 4 Nos 28.00 1.8 4.0 40
29 Plate 300x160x20 mm 4 Nos 30.00 1.8 4.0 40
30 Bolt/Nut/Washer 20 dia x 70 mm 24 Nos 12.00 --- --- ---
31 H-Girder ISMB 300 x 2900 mm 2 Nos 256.00 1.8 --- ---
32 Stiffener 70x320x20 mm 16 Nos 56.00 6.3 14.7 14733 Plate 300x160x20 mm 4 Nos 30.00 1.8 3.7 37
34 Bolt/Nut/Washer 20 dia x 100 mm 24 Nos 15.00 --- --- ---
35 ISA 75x75x8 x 1994 mm 3 Nos 53.00 0.5 1.3 13
36 ISA 75x75x8 x 2150 mm 2 Nos 38.00 0.3 0.9 9
37 Gusset pl 200x200x10 mm 3 Nos 9.00 1.2 1.2 12
38 Gusset pl 240x200x10 mm 2 Nos 8.00 0.9 0.8 8
39 Gusset pl 300x200x10 mm 1 Nos 5.00 0.5 0.5 5
Skin plate assembly :
40 Skin plate 2880x4950x10 mm 1 No. 1119.00 12.8 5.0 50
41 Tee ISMB 250/2 x 4950 mm 6 Nos 554.00 14.9 59.4 594
42 Top plate 150x2880x10 mm 1 Nos 34.00 3.0 6.0 60
43 Stiffener 120x120x10 mm 14 Nos 16.00 3.4 6.7 67
44 Bottom pl 150x2880x10 mm 1 No. 34.00 3.0 3.8 38
45 Seal support 10x10x2880 1 No. 2.00 --- 5.8 58
46 Side clamp ISA 45x45x6x5000 mm 2 Nos 40.00 0.2 --- ---
47 Bottom clamp 70x2880x10 mm 1 No 16.00 3.0 --- ---
48 Z - seal 5000 mm 2 Nos --- --- --- ---
49 Flat seal 3000 mm 1 No. --- --- --- ---
50 Back plate 60x5000x10 mm 1 No. 24.00 --- 10.0 100
51 GI Bolt/Nut/Washer 12 dia x 50 mm 140 14.00 --- --- ---
Guide roller assembly :
52 Plates 48.00 5.2 2.9 29
53 Guide roller 4 Nos 30.00 --- --- ---
54 Bronze bush 4 Nos 6.00 --- --- ---
55 Pins 4 Nos 4.00 --- --- ---
56 GI Bolt/Nut/Washer 12 dia x 50 mm 16 2.00 --- --- ---
Pulley supports in gate :57 Bracket pl 300x350x20 mm 4 Nos 66.00 2.7 5.2 52
58 Plate 160x400x6 mm 2 Nos 6.00 1.1 3.2 32
59 Plate 300x360x20 mm 2 Nos 34.00 1.3 1.9 19
60 Stiffener 70x150x10 mm 8 Nos 7.00 2.0 3.5 35
61 Stiffener 123x220x10 mm 4 Nos 9.00 1.4 2.8 28
4455.00 107.3 195.5 1955
Total : kg Rm Rm Nos
Gas cutting Weld length
length in m in m
238
-
8/13/2019 Data Rates Gate Works 12
20/21
GATE / HOIST AND ALLIED WORKS
ABSTRACT :
1. Structural steel : IS : 2062
Angles / Beams / Channels / Bars : 2161.00 kg
Plates / Flats : 2042.00 kg
2. Cast steel components : IS : 1030
Trunnion hub / Guide roller : 122.00 kg
3. Alloy steel components : IS : 1570
Pins : 41.00 kg
4. Alluminium / Bronze alloy components : IS : 305
Trunnion & Guide roller bush : 19.00 kg
5. Bolt / Nut / Washer IS :1363
GI Bolts / Nuts / Washers : 16.00 kg
MS Bolts / Nuts / Washers / Screws : 54.00 kg
6. Rubber seals : IS : 11855
Bottom seal : 3.00 Rm
Side seals : 10.00 Rm
7. Other details :Length of cutting : 107.30 Rm
Length of welding : 195.50 Rm
Number of electrodes ( for structural steel ) : 1955 Nos
SECTION: GATE / HOIST & ALLIED WORKS. Item No.28
Item: Rope drum hoist for regulator radial gate :
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of rope drum hoist for cross regulator radial gate provided
for Alamatti Left Bank Canal under Upper Krishna Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 5 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Embedments :
1 Anchor bolts 20 dia x 750 mm 16 Nos 30.00 0.4 1.0 7
2 Bolt / Nut / Washers 2.00 --- --- ---
3 Plate 220x280x20 mm 8 Nos 77.00 4.0 --- ---
Hoist supporting structure :
4 Girder ISMB-250 x 3600 mm 2 Nos 269.00 1.0 --- ---
5 Rib plate 225x250x10 mm 8 Nos 35.00 3.8 1.8 13
6 ISMC- 150 x 500 mm 2 Nos 17.00 0.6 2.4 17
7 ISMC- 150 x 1990 mm 2 Nos 61.00 0.6 2.4 178 ISMC- 250 x 790 mm 2 Nos 54.00 0.8 4.0 28
9 ISMC- 250 x 1990 mm 4 Nos 272.00 1.6 8.0 56
10 ISMC- 250 x 570 mm 4 Nos 78.00 1.7 8.0 56
11 MS pipe 32 dia x 5250 mm 2 Nos 42.00 --- 0.5 4
12 Flat 50x3100x8 mm 2 Nos 20.00 0.1 0.8 6
Contd
length in m in m
Gas cutting Weld length
239
-
8/13/2019 Data Rates Gate Works 12
21/21
GATE / HOIST AND ALLIED WORKS
Sl No. DESCRIPTION OF MATERIALS Weight Number of
in kg electrodes
Contd
13 ISA 65x65x6 mm x 1130 mm 6 Nos 39.00 0.8 --- ---
14 ISA 65x65x6 mm x 3600 mm 2 Nos 42.00 0.3 14.4 101
15 Bolt/Nut/Washer 12 diax50 mm 12 Nos 2.00 --- --- ---
16 Rib plate 200x250x10 mm 6 Nos 14.00 2.7 4.6 32
17 Chequered pl 400x687x6 mm 2 Nos 29.00 2.2 2.2 15
18 Chequered pl 525x1935x6 mm 2 Nos 109.00 4.9 4.9 34
19 Chequered pl 247x560x6 mm 1 No. 7.00 0.8 0.8 6
20 Chequered pl 587x630x6 mm 2 Nos 40.00 2.4 2.4 17
21 Chequered pl 162x560x6 mm 1 No. 5.00 0.8 0.8 6
22 Plate 250x350x16 mm 4 Nos 44.00 2.4 3.2 22
23 R/F plate 120/62 dia x 8 mm 4 Nos 1.00 2.3 1.5 11
24 Plate 120x470x20 mm 2 Nos 18.00 1.2 0.8 6
25 Plate 80x80x10 mm 4 Nos 2.00 0.6 1.3 9
Pulleys and accessories :
26 CI Pulley 300 dia 2 Nos 36.00 --- --- ---27 Pin 60 dia x 200 mm 2 Nos 16.00 --- --- ---
28 Bronz bush 80/60 dia x 50 mm 2 Nos 2.00 --- --- ---
29 Plate 40x90x8 mm 4 Nos 2.00 0.5 --- ---
30 Bolt/Nut/Washer 12 diax30 mm 16 Nos 2.00 --- --- ---
31 Pulley pin 50 dia x 250 mm 2 Nos 8.00 --- --- ---
32 Lock plate 50x90x10 mm 8 Nos 8.00 --- --- ---
33 Spacer 130/60 dia x 25 mm 2 Nos 6.00 --- --- ---
34 Spacer 130/60 dia x 8 mm 4 Nos 2.50 --- --- ---
35 CI Pulley 276 dia 4 Nos 72.00 --- --- ---
36 Bronz bush 80/60 dia x 60 mm 4 Nos 4.50 --- --- ---
Gear box :
37 ISMC 250 x 880 mm 2 Nos. 60.00 1.0 --- ---
38 ISMC 250 x 570 mm 2 Nos. 39.00 1.0 0.8 6
39 ISMC 250 x 660 mm 2 Nos. 45.00 1.0 0.8 6
40 ISMC 250 x 450 mm 2 Nos. 31.00 1.0 0.8 6
41 ISMC 250 x 260 mm 2 Nos. 14.00 1.0 0.8 6
42 ISMC 250 x 400 mm 2 Nos. 27.00 1.0 1.6 11
43 Plate 60x880x10 mm 2 Nos 8.00 0.2 1.8 13
44 Plate 60x220x10 mm 2 Nos 2.00 0.2 0.7 5
45 Stiffener 75x90x10 mm 12 Nos 4.00 2.0 3.9 27
46 Plate 250x400x20 mm 4 Nos 63.00 2.6 4.0 28
47 Plate 75x240x10 mm 2 Nos 3.00 0.6 1.6 11
48 Plate 130x240x10 mm 8 Nos 20.00 3.0 6.4 45
49 Plate 80x290x20 mm 4 Nos 15.00 1.5 3.0 21
Drive stool :
50 ISMC 150 x 1525 mm 2 Nos 51.00 0.6 --- ---
51 ISMC 150 x 500 mm 3 Nos 25.00 0.9 3.0 2152 ISA 75x75x8 mm x 500 mm 4 Nos 14.00 0.6 2.4 17
53 Plate 230x280x8 mm 1 No 4.00 0.6 0.5 4
54 Plate 312x330x8 mm 1 No 7.00 0.7 0.7 5
55 ISA 75x75x8 mm x 500 mm 2 Nos 7.00 0.3 0.2 2
Contd
Gas cutting Weld length
length in m in m