design 1018s valve with type 3024s, 657, and 667...

Product Flier PF51.1:1018SJune 1997

Design 1018S ControlValves with Type 3024S,657, and 667 Actuators

l General-Purpose Valvel DN 15 through 100 or 1/2 through 4-Inch Sizesl Metal-to-Metal or PTFE Seatsl Temperatures to 400 °Cl Pressures to DIN PN 40 and ANSI Class 300l Spring-Return Pneumatic Diaphragm Actuatorsl Positioners, Switches, Mounting According to IEC 534-6 (NAMUR)

D102423X412

W6681A

2

Product Flier PF51.1:1018SThe Valve and Actuator Package

The Valve Meets DIN and ANSIStandards... The valve is designedto meet both DIN and ANSIstandards.

Small and Compact or Heavy-Duty Actuator... Select thecompact n Type 3024S actuator(DN 50 valve with Size GA 1.31actuator is only 37.2 kilograms anda maximum of 565 millimetersheight above the pipe center) orthe heavy-duty n Type 657 or 667actuator to handle the mostdemanding applications.

Action is Easily Reversed... TheType 3024S actuators can bechanged from spring-closed tospring-open with the valve in theline, with common tools.

High Dynamic Stability... Widelyspaced valve guides stabilize andguide the plug at all travels. Novalve-actuator linkage to create lostmotion and inaccurate positioning.

tapered seating, providing a tightseal between the body and seatring.

Proven Accessories... The Type3024S is available withn FIELDVUE® digital valvecontroller. The controller ismicroprocessor based and allowseasy access to actuator-valveinformation, n the accurate andefficient general-service n Type3660 pneumatic positioner or nType 3661 electro-pneumaticpositioner (available for intrinsicallysafe applications), and with the n3065 Series switch box forproximity or microswitches. Types657 and 667 are available with theproven n Type 3582 pneumatic orn Type 3582i electro-pneumaticpositioner (available for flameproofapplications), and with thecompact n Type 3050.01pneumatic andn Type 3050.21 electro-pneumaticpositioner.

Standard NAMUR Positioner andSwitch Mounting... Type 3024S iscompatible with IEC 534-6(NAMUR) standard.

On the following pages, you can find...

Selected specifications for the valve, actuator, controller, and accessories,Valve-actuator selection tables, andOrdering information.

Contact your nearest sales office or sales representative (refer to the back cover) to placean order and for assistance in selecting and sizing these products. More detailedspecifications are available on request.

For more options and products not covered in this flier, contact your nearest sales office orsales representative.

W6681B

Protection from Erosion... Thescrewed-in seat ring seals on a

3

Product Flier PF51.1:1018S

Design 1018S General-Purpose Control Valve

The Design 1018S valve featuresheavy stem guiding, a screwed-inseat ring, and metal-to-metalseating as standard and soft(PTFE) seating optional.

n Linear and n equal percentagecharacteristics are available inn full-size and n restricted trim.

The valve can be operated by an Type 3024S pneumatic actuatoror by Type n 657 and 667pneumatic actuators.

Specifications... Refer to thefollowing tables and the valve-actuator selection tables.

Dimensions and Weights... Referto the dimensions illustration.

Options... n Double packing,n tapped and plugged bonnet, andn packing lubricators.

Actuators andAccessories... Refer to theacuator and accessories sections.

W6570

H420T01

Valve End Connections, Ratings,(1) and Shutoff

Specification DIN ANSI

Valve Size DN n 15, n 25, n 40, n 50, n 80, and n 100 n 1/2, n 1, n 1-1/2, n 2, n 3, and n 4 inches

End Connections (Flanged)PN n 16 per DIN 2543, n 25 per DIN 2544, and n 40 per DIN2545 with n Raised face Form C per DIN 2526 or n Raised

face Form N per DIN 2526 with groove per DIN 2512

Raised face ANSI Class n 150 and n 300 perASME/ANSI B16.5-1988

Body Material, Maximum InletPressures, and Temperatures (1)

DIN n 1.0619 steel and n 1.4581 stainless steel: PN n 16, n 25, or n 40 pressure and temperature per DIN 2401

ASME n SA-216 WCC steel and n SA-351 CF3M(316L) stainless steel: Class n 150 or n 300 pressure-

temperature ratings per ASME/ANSI B16.34-1988

Pressure DropEqual to maximum inlet pressure unless limited by actuator

selection tables.Equal to maximum inlet pressure unless limited by

actuator selection tables.

Face-to-Face Dimensions Consistent with DIN EN 558-1 (formerly DIN 3202 F1) Consistent with DIN EN 558-2 (same as ISA S75.03)

Shutoff Classification

DIN IEC 65B (SEC) 57(2) IEC 534-4, Amendment 1, 1986 ANSI/FCI 70-2-1991

n Metal seat-Class DGA(3)

(standard), n Metal seat-ClassGLB (optional), or n PTFEseat-Class HGA (optional)

n Metal seat-Class IV G1(standard), n Metal seat-Class

V L2 (optional), or n PTFEseat-Class VI G1 (optional)

n Metal seat-Class IV (standard), n Metal seat-Class V(optional), or n PTFE seat-Class VI (optional)

1. The pressure or temperature limits in this flier and any applicable code limitations should not be exceeded.2. Addendum to Publication 534: Industrial Process Control Valves. Part 4, Inspection and Routine Testing.3. Example: DGA D = Leakage Classification G = Testing Medium A = Testing Method

4


Design 1018S General-Purpose Control Valve (Continued)

H420T03

Valve Temperatures and Materials

Component MaterialTemperature

Limits (1)Notes

Valve body

and bonnetassembly

withoutactuator or

accessories

Plain bonnet and metal seats

-10 to 232°C

With a plain bonnet and materials selected below or from the next table, the

temperature l imit of the assembly is -10 to 232°C. If you are using optionalcomponent materials not shown in this table or the next table, be sure you

do not exceed the temperature capabilities of any component lis ted in thisflier.

For a low process temperature of -10 °C, it is assumed that an ambienttemperature of 21°C exists . When using any packing at low process

temperatures, take care to avoid fros t on the stem. Frost can damage thepacking.

Plain bonnet and soft (PTFE) seats

Valve plug,seat ring, and

valve s tem(trim)

Trim 1(Standard)

DIN 1.4571 (similar to316L stainless steel)

See the

follow ingtable.

To maximize valve seat life, cons ider trim 2 for temperatures above 315°C

and for nonlubricating fluids , such as superheated s team or dry gases, above149°C. To maximize seat life above 20 bar, consider trim 2.

Trim 2

DIN 1.4571 (similar to

316L stainless steel)with al loy 6 on the

seating surfaces

See the

follow ingtable.

Valve plug tips for port diameters less than 20 mil limeters are solid alloy 6.

Soft seat Trim 1CPTFE (25% glass

filled)-10 to 232°C

For lower temperatures, contact your nearest sales office or sales

representative.Packing,bonnet

bushings, andbonnet bolting

See the following table.

See the

follow ingtable.

See the following table.

Bonnet gasket Graphite/DIN 1.4401 s tainless steel

See the

follow ingtable.

The temperature limits in the following table apply to this gasket.

1. For extended temperatures, contact your nearest sales office or sales representative.

5



H420T02

Bolting, Bushing, and Packing Selection

BODY ANDBONNET

MATERIAL

TRIMNO.

BONNET BOLTING (1) PACKING BOXTEMPERATURE

RANGE, (5) °C

Studs Nuts (2) Bushings Packing Min. Max.

DIN 1.0619steel

1, 1C(6)DIN 1.1181alloy steel(8)

DIN 1.0501alloy steel(8)

PTFE-lined 316L stainless steel(3) PTFE/graphite or PTFE V-ring -10(7) 232

2DIN 1.1181alloy steel(8)

DIN 1.0501alloy steel(2, 8)

DIN 1.4571 stainless steel with boroncoating for lower bushing and with graphite

insert for upper bushingGraphite ribbon/filament -10(7) 300

2DIN 1.7709alloy steel(8)

DIN 1.7258alloy steel(2, 8)


insert for upper bushingGraphite(4) ribbon/filament -10(7) 400(4)

DIN 1.4581stainless

steel

1, 1C(6)

A2 - 70stainless

steel

A2 - 70stainless steel

PTFE-lined 316L stainless steel(3) PTFE/graphite or PTFE V-ring -10(7) 232

2A2 - 70

stainlesssteel

A2 - 70stainless

steel(2)


insert for upper bushingGraphite(4) ribbon/filament -10(7) 400(4)

ASME SA-216 WCC

steel

1, 1C(6)SA-193-B7

steelSA-194-2H

steelPTFE-lined 316L stainless steel(3) PTFE/graphite or PTFE V-ring -29 232

2SA-193-B7

steelSA-194-2H

steel(2)


insert for upper bushingGraphite(4) ribbon/filament -29 400(4)

ASME SA-351 CF3M

(316Lstainless

steel)

1, 1C(6)

SA-193-B8M(strain

hardened)stainless

steel

SA-194-8Mstainless steel PTFE-lined 316L stainless steel(3)

PTFE V-ring -40 232

PTFE/graphite -73 232

2

SA-193-B8M(strain

hardened)stainless

steel

SA-194-8Mstainless

steel(2)


insert for upper bushingGraphite(4) ribbon/filament -198 400(4)

1. Packing bolting studs and nuts are A2 - 70 stainless steel for all constructions.2. Lubricated nuts are available to maximize ease of maintenance and minimize galling potential for temperatures above 232 °C.3. The material provided is similar to DIN 1.4571.4. Except 371°C for oxidizing service. (Do not exceed the limits of the actuator and instrumentation in high-temperature service.)5. l Low in-body process temperatures assume an ambient temperature limit of 21 °C. For lower ambient temperatures, take care to avoid froston the stem. Frost can damage the packing. l For lower temperatures, contact your nearest sales office or sales representative. l Temperature limits are for valve parts only, and they do not consider the actuator or accessories.6. With the optional soft seat, temperature limits are -10 to 232°C.7. If the inlet pressures are limited to 50% of the PN ratings, then the valve is applicable for -60 °C according to AD-Merkblat W10 "Materials forLow Temperatures--Ferrous Materials," paragraph 3.2 "Stress Category II" and Table 1 "Grades of Steel and Grades of Cast Steel for PressureVessels at Low Temperatures," Column 5. But in combination with PTFE V-r ing packing, do not exceed -40 °C due to the temperature limit of thismaterial. Exchange bolting according to footnote 8.8. If the temperature falls below -10 °C (according to footnote 7), use A2-90 stainless steel material for the studs and nuts on DIN valves.

6


Following are conversions for use with the Fisher Controls sizing equations.

KV = (0.865) C

V

C1 = 39.76(√X

T)

Cg = C

VC

1

Km = F

L2

CS = 1/20 (C

g). C

s is only applicable for inlet pressures up to 70 bar(a).


H420T22

Selected Flow Coefficients

VALVE SI ZEMAXIMUMTRAVEL

PORT DIA.

EQUAL PERCENTAGE LINEAR

Valve Opening, Percent of Total Travel

10 30 70 100 100 10 30 70 100 100

DIN Inches mm mm CV

FL

CV

FL

DN 15 1/2 1661015

.038

.079

.120

.082

.172

.262

.393

.8221.25

1.272.664.05

.92

.91

.90

- - -- - -.505

- - -- - -1.34

- - -- - -3.02

- - -- - -4.28

- - -- - -.90

DN 25 1 16

6666610152025

.009

.014

.021

.031

.044

.092

.137

.222

.342

.019

.030

.045

.067

.097

.202

.299

.486

.748

.089

.143

.214

.322

.465

.9651.432.323.58

.289

.462

.6941.041.503.124.627.5111.6

.92

.92

.92

.92

.92

.91

.90

.89

.88

- - -- - -- - -- - -.177.409.6821.021.50

- - -- - -- - -- - -.4721.091.822.723.99

- - -- - -- - -- - -1.062.454.086.128.98

- - -- - -- - -- - -1.503.475.788.6712.7

- - -- - -- - -- - -.92.91.90.89.88

DN 40 1-1/2 16

20253040

.222

.376

.581

.854

.486

.8221.271.87

2.323.936.088.94

7.5112.719.728.9

.89

.88

.87

.86

- - -- - -- - -4.50

- - -- - -- - -12.0

- - -- - -- - -26.9

- - -- - -- --

38.1

- - -- - -- - -.86

DN 50 2 16

2025304050

.222

.410

.615

.8551.16

.486

.8971.351.872.54

2.324.296.448.9412.2

7.5113.920.828.939.3

.89

.88

.87

.86

.84

- - -- - -- - -4.916.14

- - -- - -- - -13.116.3

- - -- - -- - -29.436.7

- - -- - -- - -41.652.0

- - -- - -- - -.86.84

DN 80 3 32

40506580

1.161.572.393.08

2.543.445.236.73

12.216.425.032.2

39.353.280.9104

.86

.84

.82

.80

- - -- - -- - -15.0

- - -- - -- - -39.9

- - -- - -- - -89.8

- - -- - -- - -127

- - -- - -- - -.80

DN 100 4 328095

3.084.79

6.7310.5

32.250.0

104162

.80

.78- - -21.8

- - -58.1

- - -131

- - -185

- - -.78

XT

- - - XT

- - -

All All All All .494 .500 .536 .640 - - - .508 .537 .596 .640 - - -

7


Type 3024S Pneumatic Diaphgram Actuator

The actuator is designed toprovide reliable, economicaloperation of the Design 1018Svalve. It features spring-returnaction and is field reversiblebetween spring open and springclose (n air to close and n air toopen).

The actuator can be used for on-off or throttling service, with orwithout a positioner.

Multiple springs determine the

Specifications... Refer to thefollowing table and the actuator-valve selection tables.


Accessories... Refer to the Type3024S accessories section forn pneumatic and electro-pneumatic valve positioners,n digital valve controllers, andn limit switches.W6571

H420T20

Type 3024S Actuator Specifications

SIZEMAXIMUMTRAVEL,

mm

VALVE STEMCONNECTION

SIZE

OPERATING PRESSURE

RANGES(1)

MAXIMUM

OPERATINGPRESSURE,

BAR

MAXIMUMTHRUST,(2)

NEWTONS

AMBIENTTEMPERATURE

MATERIALSPRESSURE

CONNECTION

Bar Psig

Air to Open

-10 to 90°C withstandard materials

Diaphragm:

NitrileMetal Parts:

Plated steelDiaphragm Plate

is aluminum forsize GA 1.21 andcast iron for sizes

GA 1.31 and GA 1.4

1/4-inchWhitworth

female(DIN 2999)

GA 1.21 16 M12 DIN 13-11.3 - 2.31.6 - 3.0

19 - 3323 - 44

6.020542528

GA 1.31

16 M12 DIN 13-1

0.2 - 1.00.4 - 1.01.5 - 2.42.0 - 3.2

3 - 156 - 15

22 - 3529 - 46

6.0

954190871559540

32 M16 DIN 13-10.2 - 1.00.7 - 2.30.9 - 3.2

3 - 1510 - 3313 - 46

6.0978

34234401

GA 1.41 32 M16 DIN 13-1

0.2 - 1.00.7 - 1.81.0 - 2.41.2 - 2.81.4 - 3.2

3 - 1510 - 2615 - 3517 - 4120 - 46

6.0

174260978710

10 45212 194

Air to Close

GA 1.21 16 M12 DIN 13-10.2 - 1.01.3 - 2.31.6 - 3.0

3 - 1519 - 3323 - 44

6.0680050324080

GA 1.31GA 1.31

16 M12 DIN 13-1

0.2 - 1.00.4 - 1.01.5 - 2.42.0 - 3.2

3 - 156 - 15

22 - 3529 - 46

3.63.65.05.8

10 166

32 M16 DIN 13-10.2 - 1.00.7 - 1.80.9 - 3.2

3 - 1510 - 3313 - 46

3.54.85.7

10 050

GA 1.41 32 M16 DIN 13-1

0.2 - 1.00.7 - 1.81.0 - 2.41.2 - 2.81.4 - 3.2

3 - 1510 - 2615 - 3517 - 4120 - 46

3.64.45.05.45.8

18 876

1. Pressures shown are appropriate for use with Design 1018S valves and are based on valve stem limits2. Refer to the actuator-valve selection tables for actuator sizing.Thrusts shown are achieved with maximum operating pressure.

bench set; there is no need for abench set adjustment.

8


Type 3024S Actuator Accessories

Type 3660 and 3661 Valve Positioners

The Type 3660 pneumatic or 3661electro-pneumatic valve positionersare rugged and accurate andfeature low steady-state airconsumption and external zero andspan adjustments.

The gain and damping can beadjusted easily.

CE Mark...This product has the CEMark to EMC Directive(electromagnetic compatibility):n EN 50081 n EN 50082NAMUR recommendations--increased levels (refer to the tablefor other certifications)

Type 3660 and 3661 Capacities and HousingSUPPLY

PRESSURE,

BAR

DELIVERYCAPACITY, Nm 3/h

EXHAUSTCAPACITY, Nm 3/h

AIR CONSUMPTION, Nm 3/hHOUSING

Type 3660 Type 3661

1.4 4.3 4.8 0.16 0.2 IP 54 per IEC 529 classification(weathertight)2.4 6.6 7.4 0.21 0.27

Type 3661 Certifications

INTRINSIC SAFETY ORNON-INCENDIVE

INTRINSICSAFETY OR

NON-INCENDIVEDIVISION 2

PTB CSA (1)or FM (1) SAA CSA or FM

EEx ia IIC T6

Class I,Division 1,Groups(1)

A, B, C, DT5

Ex ia IIC T4Ex n IIC T4

Class 1 Division 2,Groups A, B, C, D

1. Contact your nearest sales office or sales representative for theappropriate FM entity ratings and CSA parametric ratings for eachgroup.

W5401-3

H420T21

Type 3660 and 3661 Positioner Specifications

TYPE INPUT SIGNALSSUPPLY

PRESSURE

AMBIENT TEMPERATURE

WEIGHT ADJUSTMENTSPRESSURE

CONNECTIO NSwith Gaugeswithout

Gauges

3660

n 0.2 to1.0 or n

0.4 to 2.0bar

n 3 to 15or n 6 to30 psig

10% above theactuator

requirement up to6.2 bar maximum

-40 to 60°C -40 to 120°C 1.2 kgSpan: 16 to 50 mm stem

travelZero: 0 to 100%Gain: 0.5 to 6%

proportional bandOutput Volume Damping:

Loop dynamic responseadjustment

Pressure and VentConnections: n 1/4-

inch NPT with n R1/4 optional for

pressureType 3661 Conduit:n 1/2 NPT withn M 20 optional

3661

4 to 20 mA constantcurrent with 30 Vdc

maximum compliancevoltage; equivalentcircuit is 120 ohms

shunted by three 5.6 Vzener diodes

10% above theactuator

requirement up to6.2 bar maximum

-40 to 60°C -40 to 80°C 1.4 kg

H411T04

H411T03

9

Product Flier PF51.1:1018SType 3024S Actuator Accessories (Continued)

Type DVC5010 FIELDVUE Digital Valve Controller

Type DVC5010 digital valvecontrollers are communicating,microprocessor-based controllersthat convert a current signal to apressure signal to operate theType 3024S and other actuators.Through the HART®

communications protocol, thecontroller gives easy access toactuator-valve information that iscritical to process operation.

CE Mark...This product has theCE Mark to EMC Directive(electromagnetic compatibility):n EN 50081 n EN 50082 (referto the table for othercertifications).

Options... n Process PID,n ValveLink advanced diagnostics,and n pressure gauges.

FIELDVUE Digital Controller Electrical Specifications

ELECTRICAL INPUTDIGITAL

COMMUNICATIONINPUT SIGNAL

CONNECTIO NSAnalog Input

SignalVoltage

MinimumControlCurrent

Minimum Currentwithout

Microprocessor

Restart

MaximumCurrent

PolarityProtection

n 4 to 20, n 4 to12, or n 12 to 20

mA dc (useradjustable)

12 Vdcminimum

and 30 Vdcmaximum

4.0 mA 3.5 mA 100 mA

-30 Vdcminimumwithoutdamage

n HART 1200 baudfrequency shift keyedn Migratable to Fieldbus

communication

Pressure and Vent: 1/4-inch NPT female

Electrical: 1/2-inch NPTfemale

H420T23

H428T04

H411T05

W6779

Digital Controller Certifications

INTRINSIC SAFETYINTRINSIC

SAFETY ORNON-INCENDIVE

FLAMEPROOF DIVISION 2EXPLOSION-

PROOF

LCIE CSA (1) or FM (1) SAA CENELEC SAA CSA FM CSA or FM

EEx ia IIC T5

Class I, Division1, Groups(1) A,

B, C, DT5 (T

amb 80°C)

Ex n IIC T5, T6Ex ia IIC T4, T5,

T6

EEx d IIB +H

2 T5

(Tamb

80°C)

Ex d IIB +H

2 T6 (T

amb80°C)

Class 1 Division2, Groups A, B,

C, DClass 2, Division2, Groups E, F, G

Class 1 Division 2,Groups A, B, C, DClass 2, Division 2,

Groups F, G

Class I, Division 1,Groups B, C, D

Class II, Division 1,Groups E, F, G

1. Contact your nearest sales office or sales representative for the appropriate FM entity ratings and CSA parametric ratings for each group.

Type DVC5010 Digital Controller Physical Specifications

SUPPLY PRESSURE, BAROUTPUTSIGNAL

STEADY-STATEAIR

CONSUMPTION,Nm 3/h

MAXIMUM OUTPUTCAPACITY, Nm 3/h

TEMPERATURELIMITS

WEIGHT HOUSINGMinimum and

RecommendedMaximum

0.3 higher thanmaximum actuator

requirements6.5

Up to 95%of supply

Less than 0.3 at 1.4bar supply pressure

8.2 at 1.4 bar supplypressure

-40 to 80°C 2.7 kgIP 65 per IEC 529

classification

10


Type 3024S Actuator Accessories (Continued)

The limit switch box can beinstalled on the Type 3024Sactuator to hold proximity ormicroswitches, which can turn onan alarm or display device when apre-set limit is reached. Additionalmicroswitches are available.

The device has separate cams foropen and closed positions, andadjustment of one cam does notaffect the other.

Certifications... CE Mark to EMCdirective n EN 50081 andn EN 50082

Specifications... Refer to the tablebelow. For more detailedinformation, contact your nearestsales office or salesrepresentative.

StandardizedInstallation... Covered byIEC 534-6 (NAMUR). The box canbe supplied with a mounting kit.

Series 3065 Limit Switch Box

W6682B

H420T24

Type 3065 Limit-Switch Box Specifications

HousingMaterial

AmbientTemperature

(for Housing)

DIN 40 050ProtectionClass (forHousing)

Available Switches

n Markalonplastic or

n aluminium-40 to 80°C IP 65

Type EI - S inductive proximity switchSlot shaped

Type EMmicroswitch

P & F Model SJ3.5 N or SN Burgess V4NT7AR1

-25 to 100°C (N)-25 to 100°C (SN)DIN 40 050--IP 67

-40 to 80°CDIN 40 050--IP 54

Rating voltage is 8 V = (Ri µ 1k)

Operating voltage is 5 - 25 VRating voltage is 8 V = (R

i µ 1k)

Operating voltage is 5 - 25 VPower input is > 3 mA with active surface

uncoveredPower input is > 3 mA with active surface

uncoveredType EI - Z inductive proximity switch

Cylindrical shapedType EM-Exmicroswitch

P & F Model NJ 2-11-N-G or SN-G Bartec 07-2501-6-30/63

-25 to 100°C (N-G)-25 to 100°C (SN-G)DIN 40 050--IP 68

-25 to 70°CDIN 40 050--IP 54

Alternating current switching capacity is 125 or 250V with 5.0 A resistive load, 0.5 A light-bulb load,

and 5.0 A inductive load

Alternating current switching capacity is 125 or 250V with 7.0 A resistive load, 0.5 A light-bulb load,

and 5.0 A inductive loadDirect current switching capacity is up to 250 V with up to 0.25 A resistive load, 0.1 a (opening) and 0.2

A (closing) light-bulb load, and up to 0.03 A inductive load

11


Type 3024S Actuator Accessories (Continued)

Type 67AFR Filter-Regulator

The Type 67AFR providesconstantly controlled supplypressure to the system. Thisregulator features an internal fliterand limited-capacity internal relief,allowing partial reduction ofdownstream pressure.

Other Type 3024S ActuatorAccessories

Type 3050.01 Pneumatic and3050.21 Electro-PneumaticValve Positoners... Economicalpositioners that mount on the type3024S actuator. Certifications areCE Mark to EMC directiven EN 50081 and n EN 50082 andintrinsic safety to EEx ia.

Contact your nearest sales office orsales representative for moreinformation about these positioners.

H410T13

Type 2625 Volume Booster... Thevolume booster can be used inconjunction with a positioner toincrease actuator stroking speed.

Type 67AFR Filter-Regulator Specifications

OUTLET PRESSURESETTINGS

MAXIMUM INLETPRESSURE

(BODY RATING ) ,BAR

MAXIMUM

DIAPHRAGMPRESSURE, BAR

TEMPERATURECAPABILITIES

CONNECTIONS

MAXIMUM FLOW

COEFFICIENT,C

v

WEIGHT,kg

Bar Psig

0.2 to 1.20.3 to 2.12.1 to 3.42.4 to 5.5

3 to 205 to 35

30 to 6035 to 100

17.2

3.4 over outletsetting or 7.6,whichever is

greater

Nitrile diaphragmand plug: -29 to

66°CFluoroelastomerdiaphragm and

plug: -18 to 149°C

Inlet and Outlet: 1/4-inchNPT female

Vent: n 6.4 mm hole orn 1/4-inch NPT female

0.28 0.7

W4727

Type 2625 VolumeBoosterType 67AFR Filter-Regulator

W5075

12


Type 657 and 667 Pneumatic Diaphragm Actuators

These heavy-duty actuators featurespring-return action and a varietyof operation options and actuator-mounted accessories.

The actuator can be used for on-off or throttling service, with orwithout a positioner.

The Type 657 is air to close, andthe Type 667 is air to open.

Options... n Adjustable travel stop,n top-mounted handwheel, andn side-mounted manual actuator.

Specifications... Refer to thefollowing table and the actuator-valve selection tables.


Accessories... Refer to the Type657 and 667 accessories sectionfor n pneumatic and electro-pneumatic valve positioners,n FIELDVUE digital valvecontrollers, n positiontransmitters, and n limit switches.

W0363-1

J412T01

Type 657 and 667 Actuator Specifications

ACTUATO RSIZE

NOMINAL O PERATING

PRESSURE RANGES

MAXIMUMCASING

PRESSURE, BARMAXIMUMTHRUST,

N

AMBIENTTEMPERATURES, °C

MATERIALS

APPROXIMATE

WEIGHT, kg

Bar PsigType

657

Type

667Type 567 Type 667

30

0.2 to 1.0 or0.4 to 2.0

3 to 15 or6 to 30

9.6 7.6

10 321

Nitrile: -40 to 82Silicone: -50 to 149

Diaphragm: Nitrile(standard) or silicone

elastomersYoke: Cast iron

(standard) or steelDiaphgram Plate:

Aluminum is standardOther Major MetalParts: steel or cast

iron with bronze sealbushing

16 15

34 5.2 6.2 22 22

40 5.2 6.2 12 010 23 23

45 4.1 5.2 25 132 37 41

46 3.4 4.5 33 584 49 55

13


Type 657 and 667 Actuator Accessories

Type 3582 and 3582i Valve Positioners

The Type 3582 pneumatic and3582i electro-pneumatic valvepositioners are accurate, efficientpositioners for use with Type 657and 667 actuators.

The field-proven design is fast torespond to input signal changesand is able to withstand thevibrations of most plants.

Options... n Gauges and n bypassvalve for direct-acting positionersusing full input signal range.

CE Mark...This product has the CEMark to EMC Directive(electromagnetic compatibility):n EN 50081 n EN 50082Namur recommendations--increased levels (refer to the tablefor other certifications)

W5500

Type 3582 and 3582i Positioner Specifications

Type Input Signal Supply Pr essureInput Bellows

RatingOperative

TemperatureWEIGHT Connections

3582n 0.2 to 1.0 or

n 0.4 to 2.0 barn 3 to 15 or

n 6 to 30 psig

0.3 bar above the actuatorrequirement up to 3.4 bar

maximum2.4 bar -40 to 71°C 2.5 kg

Pressure and VentConnections: 1/4-inch NPT

Type 3582i Conduit:1/2 NPT3582i

4 to 20 mA constant current with30 Vdc maximum compliance

voltage; equivalent circuit is 120ohms shunted by three 5.6 V zener

diodes

0.3 bar above the actuatorrequirement up to 3.4 bar

maximum- - - -40 to 71°C 3.6 kg

Type 3582 and 3528i Capacities and Housing

SUPPLYPRESSURE, BAR

SUPPLY AIRDEMAND, Nm 3/h

AIR CONSUMPTION, Nm 3/hHOUSING

Type 3582 Type 3582i

1.4 4.7 0.38 0.42 IP 54 per IEC 529 classification (weatherproof); ventshould be on the side or bottom for weatherproof

applications2.0 7.0 0.48 0.53

2.4 8.1 0.54 0.59

H411T10

H411T12

H411T11

Type 582i Certifications

INTRINSIC SAFETY ORNON-INCENDIVE

INTRINSICSAFETY OR

NON-INCENDIVEFLAMEPROOF DIVISION 2

EXPLOSION-PROOF

PTB CSA (1)or FM (1) SAA LCIE SAA CSA FM CSA or FM

EEx ia IIC T6

Class I,Division 1,

Groups(1) A, B,C, D T5

Ex ia IIC T4Ex n IIC T4

EEx d IICT6 Ex d IIB T6

Class I Division2, Groups A, B,

C, DClass II, Division2, Groups E, F,

G

Class I Division2, Groups A, B,

C, DClass II,

Division 2,Groups F, G

Class I, Division1, Groups A, B,

C, DClass II Division

1, Groups E, F, G

1. Contact your nearest sales office or sales representative for the appropriate FM entity ratings and CSA parametric ratings for each group.

14


Type 657 and 667 Actuator Accessories (Continued)

Type DVC5010 FIELDVUE DigitalValve Controllers

Type 67AFR Filter-Regulator

Type 646 or 846 Electro-Pneumatic Transducers... Thesetransducers convert a standard 4to 20 mA dc signal to aproportional pneumatic signal.

Type 3583 Pneumatic PositionTransmitter... Provides a standardpneumatic signal that is proportional

See Type 3024S actuatoraccessories.

Type 2625 Volume Booster



Other Type 657 and 667Actuator Accessories

Certifications are n CE Mark toEMC directive (electromagneticcompatibility); n Contact yournearest sales office or salesrepresentative for intrinsic safe andflameproof ratings.

Others... n High-pressure supplypressure regulators, n proximityswitches, n microswitches,n solenoid valves, and n signalvolume boosters.

Contact your nearest sales office orsales representative for moreinformation about theseaccessories.

to valve plug position. The outputsignal can operate remoteindicating, alarm, or recordinginstruments.

15

Product Flier PF51.1:1018SDesign 1018S-3024S Valve-Actuator Selection

H420T13

Metal Seat with Class IV Shutoff (G1 IEC), Plain Bonnet, and Single PTFE/Graphite Packing (Flow Up)

Maximum Inlet Pressure: DIN PN 16, 25, or40 and ANSI Class 150 or 300

Maximum Shutoff Pressure Drop: Asshown below unless limited by body

pressure-temperature rating

Process Fluid Temperature: -10 to 232°Cwith plain bonnet; if process temperature isabove 20°C, contact your nearest sales officeor sales representative to be sure you do notexceed maximum allowable valve stemthrust.Ambient Temperature: -10 to 90°C withstandard actuator materials; do not exceedtemperature limits of accessories.

Valve and Bonnet: 1.0619 steel, 1.4581 stainless steel,WCC steel, or CF3M stainless steel (316L stainless steel)Trim: DIN 1.4571 (similar to 316L stainless steel) with orwithout alloy 6 on seating surfaceGasket: Graphite/DIN 1.4401 stainless steelPacking: Single PTFE/GraphiteOther Valve Parts: Steel or stainless steel

VALVESIZE

ACTUATO RSIZE

PORTDIAMETER

mm

2 BAR(G)SUPPLY

PRESSURE4 BAR(G) SUPPLY PRESSURE 6 BAR(G) SUPPLY PRESSURE

Air to Close--Pressure Drop in Bar

Spring Range, Bar(g) ' 0.2-1.0 0.2-1.0 1.3-2.3 1.6-3.0 0.2-1.0 1.3-2.3 1.6-3.0

DN 15, 25,40, 50

or1/2, 1, 1-1/2,

2Inches

GA 1.21

6101520

51.751.751.431.1

- - -51.751.751.7

51.751.751.751.7

51.751.751.431.1

- - -- - -51.751.7

- - -51.751.751.7

- - -51.751.751.7

25304050

19.413.27.14.3

51.750.528.818.2

39.826.714.79.2

19.413.27.14.3

51.751.749.832.1

51.751.726.323.0

51.750.528.818.2

Spring Range, Bar(g) ' 0.2-1.0 1.5-2.4 2.0-3.2 - - - - - - - - - - - -

DN 15, 25,40, 50

or1/2, 1, 1-1/2,

2Inches

GA 1.31

6101520

- - -51.751.751.7

- - -- - -51.751.7

51.751.751.751.7

- - -- - -- - -- - -

- - -- - -- - -- - -

- - -- - -- - -- - -

- - -- - -- - -- - -

25304050

51.748.427.417.3

51.751.745.729.2

51.738.321.213.3

- - -- - -- - -- - -

- - -- - -- - -- - -

- - -- - -- - -- - -

- - -- - -- - -- - -

Spring Range, Bar(g) ' 0.2-1.0 0.7-1.8 0.7-2.3 0.9-3.2 - - - - - - - - -

DN 80, 100or

3, 4 InchesGA 1.31

4050658095

27.617.510.16.64.6

- - -- - -- - -- - -- - -

49.431.918.612.18.5

21.313.47.75.03.4

- - -- - -- - -- - -- - -

- - -- - -- - -- - -- - -

- - -- - -- - -- - -- - -

DN 80, 100or

3, 4 InchesGA 1.41

4050658095

51.734.019.913.09.1

51.751.746.030.321.4

- - -- - -- - -- - -- - -

- - -- - -- - -- - -- - -

- - -- - -- - -- - -- - -

- - -- - -- - -- - -- - -

- - -- - -- - -- - -- - -

Air to Close

16

Product Flier PF51.1:1018SDesign 1018S-3024S Valve-Actuator Selection (Continued)Air to Open

H420T26


Maximum Inlet Pressure: DIN PN 16, 25, or40 and ANSI Class 150 or 300

Maximum Shutoff Pressure Drop: Asshown below unless limited by body

pressure-temperature rating

Process Fluid Temperature: -10 to 232°Cwith plain bonnet; if process temperature isabove 20°C, contact your nearest sales officeor sales representative to be sure you do notexceed maximum allowable valve stemthrust.Ambient Temperature: -10 to 90°C withstandard actuator materials; do not exceedtemperature limits of accessories.

Valve and Bonnet: 1.0619 steel, 1.4581 stainless steel,WCC steel, or CF3M stainless steel (316L stainless steel)Trim: DIN 1.4571 (similar to 316L stainless steel) with orwithout alloy 6 on seating surfaceGasket: Graphite/DIN 1.4401 stainless steelPacking: Single PTFE/GraphiteOther Valve Parts: Steel or stainless steel

VALVESIZE

ACTUATORSIZE

PO RTDIAMETER

mmSUPPLY PRESSURE GREATER THAN UPPER LIMIT O F SPRING RANG E

Air to Open--Pressure Drop in Bar

Spring Range, Bar(g) ' 1.3-2.3 1.6-3.0 - - - - - - - - - - - - - - -

DN 15, 25,40, 50

or1/2, 1, 1-1/2,

2Inches

GA 1.21

6101520

51.751.751.750.5

51.751.751.751.7

- - -- - -- - -- - -

- - -- - -- - -- - -

- - -- - -- - -- - -

- - -- - -- - -- - -

- - -- - -- - -- - -

25304050

33.623.012.67.9

42.829.716.410.3

- - -- - -- - -- - -

- - -- - -- - -- - -

- - -- - -- - -- - -

- - -- - -- - -- - -

- - -- - -- - -- - -

Spring Range, Bar(g) ' 0.2-1.0 0.4-1.0 1.5-2.4 2.0-3.2 - - - - - - - - -

DN 15, 25,40, 50

or1/2, 1, 1-1/2,

2Inches

GA 1.31

6101520

51.751.733.518.2

51.751.751.746.8

- - -- - -51.751.7

- - -- - -- - -51.7

- - -- - -- - -- - -

- - -- - -- - -- - -

- - -- - -- - -- - -

25304050

11.27.43.92.3

30.621.011.47.1

51.751.751.733.9

51.751.751.745.8

- - -- - -- - -- - -

- - -- - -- - -- - -

- - -- - -- - -- - -

Spring Range, Bar(g) ' 0.2-1.0 0.7-2.3 0.9-3.2 - - - - - - - - - - - -

DN 80, 100or

3, 4 InchesGA 1.31

4050658095

3.42.01.0- - -- - -

23.014.58.35.43.7

30.719.411.37.35.1

- - -- - -- - -- - -- - -

- - -- - -- - -- - -- - -

- - -- - -- - -- - -- - -

- - -- - -- - -- - -- - -

Spring Range, Bar(g) ' 0.2-1.0 0.7-1.8 1.0-2.4 1.2-2.8 1.4-3.2 - - - - - -

DN 80, 100or

3, 4 InchesGA 1.41

4050658095

9.55.93.32.11.4

43.928.116.410.77.5

51.741.324.315.911.2

51.749.829.519.413.7

51.751.734.822.816.1

- - -- - -- - -- - -- - -

- - -- - -- - -- - -- - -

17

Product Flier PF51.1:1018SDesign 1018S-657/667 Valve-Actuator Selection

Air to Close (Type 657)

H420T14


Maximum Inlet Pressure: DIN PN 16, 25, or40 and ANSI Class 150 or 300Maximum Shutoff Pressure Drop: Asshown below unless limited by bodypressure-temperature rating

Process Fluid Temperature: -10 to 232°C withplain bonnet; if process temperature is above20°C, contact your nearest sales office or salesrepresentative to be sure you do not exceedmaximum allowable valve stem thrust.Ambient Temperature: -10 to 82°Cwithstandard actuator materials; also refer totemperature limits of accessories.

Valve and Bonnet: 1.0619 steel, 1.4581 stainlesssteel, WCC steel, or CF3M stainless steel (316Lstainless steel)Trim: DIN 1.4571 (similar to 316L stainless steel)with or without alloy 6 on seating surfaceGasket: Graphite/DIN 1.4401 stainless steelPacking: Single PTFE/GraphiteOther Valve Parts: Steel or stainless steel

VALVESIZE

ACTUATORSIZE

PO RT

DIAMETERmm

0 - 1.24 BAR(G) PRESSURE TODIAPHRAGM

0.2 - 2.28 BAR(G) PRESSURE TODIAPHRAGM

Air to Close (Type 657)--Pressure Drop in Bar

Spring Range, Bar(g) ' 0.2-1.0 0.2-0.9 0.2-0.7 0.4-2.1 0.4-1.6 0.4-1.24

DN 15, 25,40, 50

or1/2, 1, 1-1/2,

2Inches

30

6101520

51.731.712.96.6

51.751.736.720.0

51.751.751.441.5

51.728.611.55.8

51.751.751.749.1

51.751.751.751.7

25304050

3.82.41.0- - -

12.48.34.32.6

26.418.09.86.1

3.32.0- - -- - -

32.522.212.27.6

51.737.120.612.9

34

6101520

51.751.729.616.0

51.751.751.736.3

51.751.751.751.7

51.751.728.315.3

- - -51.751.751.7

- - -51.751.751.7

25304050

9.86.53.31.9

22.815.58.45.2

43.130.016.510.4

9.36.23.21.8

51.738.321.213.4

51.751.732.720.7

Spring Range, Bar(g) ' - - - 0.2-0.9 0.2-0.76 0.4-1.9 0.4-1.6 - - -

DN 80, 100or

3, 4 inches

40

4050658095

- - -- - -- - -- - -- - -

7.84.82.71.61.1

11.87.44.22.61.8

6.84.12.31.40.9

20.613.07.54.83.3

- - -- - -- - -- - -- - -

45

4050658095

- - -- - -- - -- - -- - -

148.85.03.22.2

23.414.88.55.53.8

12.77.94.52.81.9

33.621.312.48.15.6

- - -- - -- - -- - -- - -

46

4050658095

- - -- - -- - -- - -- - -

22.414.18.25.33.6

36.923.413.68.96.2

21.313.47.85.03.5

51.133.119.412.78.9

- - -- - -- - -- - -- - -

18


Design 1018S-657/667 Valve-Actuator Selection (Continued)

Air to Open (Type 667)


Maximum Inlet Pressure: DIN PN 16, 25, or40 and ANSI Class 150 or 300Maximum Shutoff Pressure Drop: Asshown below unless limited by bodypressure-temperature rating

Process Fluid Temperature: -10 to 232°C withplain bonnet; if process temperature is above20°C, contact your nearest sales office or salesrepresentative to be sure you do not exceedmaximum allowable valve stem thrust.Ambient Temperature: -10 to 82°Cwithstandard actuator materials; also refer totemperature limits of accessories.

Valve and Bonnet: 1.0619 steel, 1.4581 stainlesssteel, WCC steel, or CF3M stainless steel (316Lstainless steel)Trim: DIN 1.4571 (similar to 316L stainless steel)with or without alloy 6 on seating surfaceGasket: Graphite/DIN 1.4401 stainless steelPacking: Single PTFE/GraphiteOther Valve Parts: Steel or stainless steel

VALVESIZE

ACTUATORSIZE

PO RTDIAMETER

mm

0 - 1.24 BAR(G) PRESSURE TODIAPHRAGM

0.2 - 2.28 BAR(G) PRESSURE TODIAPHRAGM

Air to Open (Type 667)--Pressure Drop in Bar

Spring Range, Bar(g) ' 0.2-1.0 0.34-1.0 0.55-1.0 0.4-2.1 0.7-2.1 0.9-2.1

DN 15, 25,40, 50

or1/2, 1, 1-1/2,

2Inches

30

6101520

51.731.712.96.6

51.751.736.720.2

51.751.751.741.5

51.751.744.425.4

51.751.751.749.8

51.751.751.751.4

25304050

3.82.41.0- - -

12.48.34.32.6

26.418.09.86.1

15.810.75.73.4

33.022.612.47.7

44.330.917.110.7

DN 15, 25,40, 50

or1/2, 1, 1-1/2,

2Inches

34

6101520

51.751.729.616.0

51.751.751.736.3

51.751.751.751.7

51.751.751.743.7

51.751.751.751.7

51.751.751.7- - -

25304050

9.86.53.31.9

22.815.58.45.2

43.130.016.510.4

28.119.210.56.5

51.436.720.312.8

51.750.228.518.1

Spring Range, Bar(g) ' - - - 0.35-1.0 0.5-1.0 - - - 0.55-2.1 1.0-2.1

DN 80, 100or

3, 4 inches

40

4050658095

- - -- - -- - -- - -- - -

7.84.82.71.61.1

15.99.95.73.62.5

- - -- - -- - -- - -- - -

14.18.85.03.22.2

- - -- - -- - -- - -- - -

45

4050658095

- - -- - -- - -- - -- - -

14.08.85.03.22.2

23.414.88.55.53.8

- - -- - -- - -- - -- - -

23.815.08.75.63.9

51.132.519.012.48.7

46

4050658095

- - -- - -- - -- - -- - -

22.414.18.25.33.6

31.720.111.77.65.3

- - -- - -- - -- - -- - -

37.924.014.09.16.4

51.749.729.219.213.5

H420T27

19


Valve-Actuator Dimensions

D

G

A/2

A

C

F

E

AR

H420T28

H420T29

Valve Dimensions (mm) and WeightsVALVESIZE

AD

(PLAINBONNET)

GAPPROXIMATE

WEIGHT, kgDIN

ANSI,Inches

DINANSI

CLASS150

ANSICLASS

300

DN 15 1/2 130 184.2 190.5 116 41 9

DN 25 1 160 184.2 196.9 116 50 10

DN 40 1-1/2 200 222.3 235.0 116 61 16

DN 50 2 230 254.0 266.7 116 70 19

DN 80 3 310 298.5 317.5 167 104 37

DN 100 4 350 352.4 368.3 173 93 58

Actuator Dimensions (mm) and Weights (Type 3024S Actuator is Shown)

ACTUATORSIZE

TRAVEL,mm

CE

F (MINIMUM)AND AR

(ACTUATORREMOVAL)

APPROXIMATEWEIGHT, kg

With Lifting Ring Without Lifting R ing

Type 3024S

GA 1.21 16 215 - - - 360 105 8.8

GA 1.311632

315315

450480

385415

105133

18.218.8

GA 1.41 32 420 515 450 133 35.8

Type 657

303440

161632

289333333

- - -- - -- - -

440498548

105105133

16.022.023.0

4546

3232

406473

- - -- - -

659656

133133

37.049.0

Type 667303440

161632

289333333

- - -- - -- - -

478573594

105105133

15.022.023.0

4546

3232

406473

- - -- - -

768748

133133

41.055.0

70 658.4

20


21


Ordering Information

When ordering, please specify...Application

Type of ApplicationThrottling or on-off

Reducing or relief

Controlled Fluid

Include chemical analysis offluid if possible

Specific gravity

Fluid Temperature

Inlet Pressures

Minimum

Normal

Maximum

Pressure Drops

Minimum flowing

Normal flowing

Maximum flowing

Maximum at shutoff

Flow

Minimum controlled

Normal

Maximum

Maximum Permissible Noise Level, if Critical

Shutoff Classification Required

Line Size, Schedule, and End connection Type

Valve, Actuator, and Accessories

From this or other product flier, select your choice where evera choice is offered. If you cannot find the selection you need,contact your nearest sales office or sales representative.

H410T11

22


In areas not listed:Marshalltown, Iowa 50158 USASao Paulo 05424 BrazilSingapore 0512

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees,express or implied, regarding the products or services described herein or their use or appl icability. We reserve the right to modify or improve the designs or specif ications of such products at any timewithout notice.

For Further Information, Contact...

© Fisher Controls International, Inc. 1996, 1997; All Rights Reserved

FIELDVUE, Fisher, Fisher-Rosemount, Managing The Process Better, and ValveLink are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc. HARTis mark owned by the HART Communications Foundation. All other marks are the property of their respective owners.

AUSTRIAFisher-RosemountIndustrie - Zentrum No SudStraße 2a, obj M29A- 2351 Wr. Neudorf) 2236.6073 2236.60744

BELGIUMFisher-RosemountDe Kleetlaan 4B-1831 Diegem) 2.716.77.113 2.725.83.00

CISFisher-RosemountMalaya Trubetskaya Street 811th floorCIS-119881 Moscow) 095.245.69.683 095.232.69.70

CZECH RepFisher-RosemountV olsinách 75Cz- 100 97 Praha 10) 2.8100.26663 2.8100.2670

DENMARKFisher-RosemountHejrevang 11DK-3450 Allerød) 48.17.03.333 48.17.02.44

FINLANDOy Valmet-RosemountSinimaentie 10BFIN - 02630 Espoo) 9.523.5003 9.523.997

FRANCE andFrench-Speaking AfricaFisher-Rosemount1 rue TraversièreSilic 125F- 94523 Rungis) 01.49.79.73.003 01.49.79.73.99

GERMANYFisher-GuldeMannheimerstr. 63D-67071 Ludwigshafen) 0621.6811.03 0621.6811.359

HUNGARYFisher-RosemountErsébet Királyné útja 1/cHu- 1146 Budapest) 1.343.02.033 1.343.01.73

ITALYFisher-RosemountVia dell' Artigianato 8/12I-20053 Muggió (Mi)) 2.278.05903 2.270.2302

NETHERLANDSFisher-RosemountPatrijsweg 140NL-2289 EZ Rijswijk) 070.413.66.663 070.390.68.15

NORWAYSolberg & AndersenPostboks 34 BrynN - 0611 Oslo) 22.63.57.003 22.65.73.03

POLANDFisher-RosemountAl. Wilanowska 272PL- 02665 Warszawa) 22.85.73.7663 22.85.73.856

PORTUGALFisher-RosemountRua Alfredo da Silva 8P-2720 Alfragide) 01.471.28.8503 01.472.88.55

SLOVAK RepFisher-RosemountHanulova 5/bSR- 84101 Bratislava) 07.787.8113 07.787.245

SPAINFisher-RosemountCtra Fuencarral-AlcobendasKm 12.2; Edificio Auge 1E-28049 Madrid) 1.358.91.413 1.358.91.45

SWEDENPEABIlanda GårdS - 65350 Karlstad) 054.53.07.503 054.53.18.51.

SWITZERLANDFisher-RosemountBlegistr. 21CH-6341 Baar) 041.768.61.113 041.761.87.40

UNITED KINGDOM and Middle EastFisher-RosemountKnight Road, StroodGB-Rochester, Kent ME2 2EZ) 01634.73.60.003 01634.736.655

design 1018s valve with type 3024s, 657, and 667...

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