design and fabricati on of multi … pedal ope abstract this paper ... the attachment should employ...

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International Journal of Mechanical Engineering and Technology (IJMET)Volume 8, Issue 6, JuneAvailable online at ISSN Print: 0976 © IAEME

FUNCTIONAL PEDAL OPE

ABSTRACTThis paper

machineof a foot pedal and crank system. This technology is most commonly used for transportation and has been used to propel bicycles for over a hundred yeacommonly pedal power is used to power agricultural and hand tools and even to generate electricity. Some applications include pedal powered laptops, pedal powered grinders, pedal powered water wells so on. Some third world development projects currently transform used bicycles into pedal powered tools for sustainable development. This project concentrates industrial applications as for pvc materials, steels, wooden blocks etc. & domestic application as machine, Cell phone

This project consists of eccentric disc mechanism and gear mechanism. For cutting operation the eccentric disc mechanism is used i.e., the pedal is directly connected to the hacksaw through eccprocessing of cutting the wooden blocks, metal bars, pvc materials. For wet grinding and washing machine the bevel gear mechanism is used. The cam is used for striking operation. For cell phone components arecharger.

The objective of the modal is to use the conventional mechanical process which plays a vital role. Riding a cycle helps in maingives us its power to reduce our efforts and save our time some useful applications.

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International Journal of Mechanical Engineering and Technology (IJMET)Volume 8, Issue 6, JuneAvailable online at http://www.iaeme.com/IJMEISSN Print: 0976-6340 and ISSN Online: 0976

© IAEME Publication

DESIGN AND FABRICATIFUNCTIONAL PEDAL OPE

ABSTRACT This paper

machine. Pedal power is the transfer of energy from a human source through the use of a foot pedal and crank system. This technology is most commonly used for transportation and has been used to propel bicycles for over a hundred yeacommonly pedal power is used to power agricultural and hand tools and even to generate electricity. Some applications include pedal powered laptops, pedal powered grinders, pedal powered water wells so on. Some third world development projects

rently transform used bicycles into pedal powered tools for sustainable development. This project concentrates industrial applications as for pvc materials, steels, wooden blocks etc. & domestic application as machine, Cell phone

This project consists of eccentric disc mechanism and gear mechanism. For cutting operation the eccentric disc mechanism is used i.e., the pedal is directly connected to the hacksaw through eccprocessing of cutting the wooden blocks, metal bars, pvc materials. For wet grinding and washing machine the bevel gear mechanism is used. The cam is used for striking operation. For cell phone components arecharger.


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International Journal of Mechanical Engineering and Technology (IJMET)Volume 8, Issue 6, June 2017, pp.

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Publication


Reasearch S

Research Scholars, S

Associa

work deals with the design and fabrication ofPedal power is the transfer of energy from a human source through the use

of a foot pedal and crank system. This technology is most commonly used for transportation and has been used to propel bicycles for over a hundred yeacommonly pedal power is used to power agricultural and hand tools and even to generate electricity. Some applications include pedal powered laptops, pedal powered grinders, pedal powered water wells so on. Some third world development projects

rently transform used bicycles into pedal powered tools for sustainable development. This project concentrates industrial applications as for pvc materials, steels, wooden blocks etc. & domestic application as machine, Cell phone charging, Wet grinding & Indoor cycling

This project consists of eccentric disc mechanism and gear mechanism. For cutting operation the eccentric disc mechanism is used i.e., the pedal is directly connected to the hacksaw through eccprocessing of cutting the wooden blocks, metal bars, pvc materials. For wet grinding and washing machine the bevel gear mechanism is used. The cam is used for striking operation. For cell phone components are DC Generator(500rpm), Bread board, regulator (4.7V), cell phone


IJMET/index.asp

International Journal of Mechanical Engineering and Technology (IJMET)2017, pp. 631–640, Article ID: IJM

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Scopus Indexed


M.Reasearch Scholar, KL University, Guntur,

Andhra

Research Scholars, SHyderabad,

Dr. P. JamaleswaraAssociate Professor

Guntur, Andhra Pradesh, India



rently transform used bicycles into pedal powered tools for sustainable development. This project concentrates industrial applications as for pvc materials, steels, wooden blocks etc. & domestic application as

charging, Wet grinding & Indoor cycling This project consists of eccentric disc mechanism and gear mechanism. For

cutting operation the eccentric disc mechanism is used i.e., the pedal is directly connected to the hacksaw through eccprocessing of cutting the wooden blocks, metal bars, pvc materials. For wet grinding and washing machine the bevel gear mechanism is used. The cam is used for striking operation. For cell phone charging one of circui

DC Generator(500rpm), Bread board, regulator (4.7V), cell phone


asp 631

International Journal of Mechanical Engineering and Technology (IJMET)Article ID: IJM

http://www.iaeme.com/IJMET/issues.asp?JType=IJME6340 and ISSN Online: 0976-6359

Indexed


M. Sandeepcholar, KL University, Guntur,

Andhra Pradesh,

S. Kiran

Research Scholars, St. Peters EHyderabad, Telangana

JamaleswaraProfessor, K L University, , Andhra Pradesh, India





cutting operation the eccentric disc mechanism is used i.e., the pedal is directly connected to the hacksaw through eccentric disc and connecting rod for the processing of cutting the wooden blocks, metal bars, pvc materials. For wet grinding and washing machine the bevel gear mechanism is used. The cam is used for striking

charging one of circuiDC Generator(500rpm), Bread board, regulator (4.7V), cell phone

The objective of the modal is to use the conventional mechanical process which plays a vital role. Riding a cycle helps in maintaining a good physic and along with it gives us its power to reduce our efforts and save our time some useful applications.

International Journal of Mechanical Engineering and Technology (IJMET)Article ID: IJMET_08_06

asp?JType=IJME

DESIGN AND FABRICATION OF MULTI FUNCTIONAL PEDAL OPERATED MACHINE

Sandeep

cholar, KL University, Guntur, radesh, India

. Peters Engineering Celangana, India

Jamaleswara Kumar

, K L University, , Andhra Pradesh, India





cutting operation the eccentric disc mechanism is used i.e., the pedal is directly entric disc and connecting rod for the

processing of cutting the wooden blocks, metal bars, pvc materials. For wet grinding and washing machine the bevel gear mechanism is used. The cam is used for striking

charging one of circuit is used, in the circuit the DC Generator(500rpm), Bread board, regulator (4.7V), cell phone

The objective of the modal is to use the conventional mechanical process which taining a good physic and along with it

gives us its power to reduce our efforts and save our time some useful applications.

[email protected]

International Journal of Mechanical Engineering and Technology (IJMET) 06_066

asp?JType=IJMET&VType=8&IType=6

ON OF MULTI RATED MACHINE

cholar, KL University, Guntur,

ngineering College,

, K L University,

work deals with the design and fabrication of a pedal powered Pedal power is the transfer of energy from a human source through the use


rently transform used bicycles into pedal powered tools for sustainable development. This project concentrates industrial applications as Cutting & Strikingfor pvc materials, steels, wooden blocks etc. & domestic application as

charging, Wet grinding & Indoor cycling for exerciseThis project consists of eccentric disc mechanism and gear mechanism. For

cutting operation the eccentric disc mechanism is used i.e., the pedal is directly entric disc and connecting rod for the

processing of cutting the wooden blocks, metal bars, pvc materials. For wet grinding and washing machine the bevel gear mechanism is used. The cam is used for striking

t is used, in the circuit the DC Generator(500rpm), Bread board, regulator (4.7V), cell phone



[email protected]

T&VType=8&IType=6


a pedal powered multiPedal power is the transfer of energy from a human source through the use

of a foot pedal and crank system. This technology is most commonly used for transportation and has been used to propel bicycles for over a hundred years. Less commonly pedal power is used to power agricultural and hand tools and even to generate electricity. Some applications include pedal powered laptops, pedal powered grinders, pedal powered water wells so on. Some third world development projects

rently transform used bicycles into pedal powered tools for sustainable Cutting & Striking

for pvc materials, steels, wooden blocks etc. & domestic application as Washing for exercise

This project consists of eccentric disc mechanism and gear mechanism. For cutting operation the eccentric disc mechanism is used i.e., the pedal is directly

entric disc and connecting rod for the processing of cutting the wooden blocks, metal bars, pvc materials. For wet grinding and washing machine the bevel gear mechanism is used. The cam is used for striking




[email protected]

T&VType=8&IType=6


multi Pedal power is the transfer of energy from a human source through the use

of a foot pedal and crank system. This technology is most commonly used for rs. Less

commonly pedal power is used to power agricultural and hand tools and even to generate electricity. Some applications include pedal powered laptops, pedal powered grinders, pedal powered water wells so on. Some third world development projects

rently transform used bicycles into pedal powered tools for sustainable Cutting & Striking

Washing

This project consists of eccentric disc mechanism and gear mechanism. For cutting operation the eccentric disc mechanism is used i.e., the pedal is directly

entric disc and connecting rod for the processing of cutting the wooden blocks, metal bars, pvc materials. For wet grinding and washing machine the bevel gear mechanism is used. The cam is used for striking




Design and Fabrication of Multi Functional Pedal Operated Machine

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Importance of this project is that it is “Green Project” and helps us to reduce our electricity need and without electricity we can charge the mobile, washing the cloths and many applications. Key words: Horse Power, Hacksaw Assembly, cam, gears, Dc Generator, and healthy athletic person. Cite this Article: M. Sandeep, S. Kiran and Dr. P. Jamaleswara Kumar. Design and Fabrication of Multi Functional Pedal Operated Machine. International Journal of Mechanical Engineering and Technology, 8(6), 2017, pp. 631–640. http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=8&IType=6

1. INTRODUCTION Industries are basically meant for Production of useful goods and services at low production cost, machinery cost and low inventory cost. Today in this world every task have been made quicker and fast due to technology advancement but this advancement also demands huge investments and expenditure, every industry desires to make high productivity rate maintaining the quality and standard of the product at low average cost in an industry a considerable portion of investment is being made for machinery installation. So in this paper we have a proposed a machine which can perform operations like industrial applications as Cutting & Striking for pvc materials, steels, wooden blocks etc. & domestic application as Washing machine, Cell phone charging, Wet grinding & Indoor cycling for exercise. This project presents the concept of Human Powered Multi-Purpose Machine carried out for industrial and domestic purpose. The objectives of this machine are to reduce the human effort, human time and carry out the number of operation simultaneously. It is economically efficient .This machine can be used in remote places where electricity is irregular or insufficient. It is designed as a portable one. The machine is operated without any external energy like fuel or electric supply. Since machine uses no electric power and fuel, this is very cheap.

2. NEED OF DEVELOPMENT OF MACHINE In the present scenario machines are electrically driven. Machine with electric motor are faster but that are costly as well as required electricity. The unit operating by means of electricity has limited applications in the rural area. In remote and interior places like in our Vidarbha where there is no facility of electricity as well as in urban areas, while in the duration of load shading or during electrical power off timings, this type of human power operated unit will have very extensive utility. Therefore this human powered machine is having extensive utility in such areas. Also it reduces the machining equipment cost as three machines can be used simultaneously on same platform.

3. LITERATURE SURVEY R. Subash, K. Samuel Jayakaran, (2014), In this paper author has designed Pedal operated hacksaw machine which can be used for industrial applications and Domestic needs in which no specific input energy or power is needed. This project consists of a sprocket arrangement, the eccentric disc mechanism, the chain drive. In the mechanism, chain drive is directly connected between the primary shaft and secondary shaft, these both shafts are mounted on the primary stand and secondary stand. The flywheel and pedal arrangement is arrenged on the primary shaft. On the saecondsary shaft the eccentric disc mechanism for cutting operation, the gear mechanism for the wet grinding and washing machine and cam is used for striking operation are arrenged. Where as the DC genertor arrangeged on the primary stand nd

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thier wheel i.e., generetor wheel is generates the power, that power is using in this project as a cell phone charging.

David Gordon Wilson, (1986),more power (1/4 horsepower continuousat half thisperson to driveeffort and fatigue. Pedal power also lets one drive dwinnower), or operateThe main use of watts and above ofof pedal powerseem topower is unavailable or

4. CONSTRUCTION

4.1. Project



avid Gordon Wilson, (1986),power (1/4 horsepower

continuous pedaling is for canat half this power (1/8 hp) can be sustained for around 60 minutes. Pedal power enables a person to drive devices at the same rate as that achieved by handeffort and fatigue. Pedal power also lets one drive dwinnower), or operateThe main use of pedalwatts and above ofof pedal power – for seem to be potentiallypower is unavailable or

CONSTRUCTION

Project Consist of

Figure 1 Base

M. Sandeep, S. Kiran and Dr. P. Jamaleswara Kumar



avid Gordon Wilson, (1986),power (1/4 horsepower

pedaling is for canpower (1/8 hp) can be sustained for around 60 minutes. Pedal power enables a

devices at the same rate as that achieved by handeffort and fatigue. Pedal power also lets one drive dwinnower), or operate devices that require too much power for hand

pedal power today is still for bicycling, least in the highwatts and above of mechanical power). In the lower

for agriculture, construction, water pumping, and electrical generationbe potentially advantageous, at least when electrical or internal

power is unavailable or very expensive

CONSTRUCTION

onsist of Following

Base frame of the machine with two


IJMET/index.asp

thier wheel i.e., generetor wheel is arrenged in contact with the flywheel so the the it generates the power, that power is using in this project as a cell phone charging.

avid Gordon Wilson, (1986), According to the author, apower (1/4 horsepower (hp)) by pedaling than by hand

pedaling is for can done only short periods, about power (1/8 hp) can be sustained for around 60 minutes. Pedal power enables a

devices at the same rate as that achieved by handeffort and fatigue. Pedal power also lets one drive d

devices that require too much power for handpower today is still for bicycling, least in the high

mechanical power). In the loweragriculture, construction, water pumping, and electrical generation

advantageous, at least when electrical or internalvery expensive.

ollowing Assemblies

of the machine with two

Figure 2


asp 633

arrenged in contact with the flywheel so the the it generates the power, that power is using in this project as a cell phone charging.

According to the author, a(hp)) by pedaling than by handdone only short periods, about

power (1/8 hp) can be sustained for around 60 minutes. Pedal power enables a devices at the same rate as that achieved by hand

effort and fatigue. Pedal power also lets one drive ddevices that require too much power for handpower today is still for bicycling, least in the high

mechanical power). In the loweragriculture, construction, water pumping, and electrical generation

advantageous, at least when electrical or internal

ssemblies

of the machine with two stands

2 Hacksaw assembly



According to the author, a person can generate four timer (hp)) by pedaling than by hand - done only short periods, about 10 minutes. How

power (1/8 hp) can be sustained for around 60 minutes. Pedal power enables a devices at the same rate as that achieved by hand

effort and fatigue. Pedal power also lets one drive devices at a faster rate than before (e.g. devices that require too much power for handpower today is still for bicycling, least in the high

- power range there are a number of uses agriculture, construction, water pumping, and electrical generation

advantageous, at least when electrical or internal

stands (primary and secondary

assembly


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person can generate four timer cranking. At

10 minutes. Howpower (1/8 hp) can be sustained for around 60 minutes. Pedal power enables a

devices at the same rate as that achieved by hand - cranking, but with far less evices at a faster rate than before (e.g.

devices that require too much power for hand - cranking (e.g. thresher).power today is still for bicycling, least in the high -

power range there are a number of uses agriculture, construction, water pumping, and electrical generation

advantageous, at least when electrical or internal –

(primary and secondary

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person can generate four timer cranking. At the rate of1/4hp,

10 minutes. However, pedaling power (1/8 hp) can be sustained for around 60 minutes. Pedal power enables a

cranking, but with far less evices at a faster rate than before (e.g.

cranking (e.g. thresher).- power at range (75

power range there are a number of uses agriculture, construction, water pumping, and electrical generation

combustion

(primary and secondary stands)

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arrenged in contact with the flywheel so the the it

person can generate four timer the rate of1/4hp,

ever, pedaling power (1/8 hp) can be sustained for around 60 minutes. Pedal power enables a

cranking, but with far less evices at a faster rate than before (e.g.

cranking (e.g. thresher). power at range (75

power range there are a number of uses agriculture, construction, water pumping, and electrical generation - that

n engine

)


5. METHODOLOGY

5.1. Components Pedals, sprocket set (big end sprocket and small end sprocket), bicycle seathouse, eccentric disc mechanism, arrangement, pipe vice,hammer,



METHODOLOGY

Components , sprocket set (big end sprocket and small end sprocket), bicycle seat

, eccentric disc mechanism, arrangement, pipe vice,hammer, cam.



METHODOLOGY

Components Required for the , sprocket set (big end sprocket and small end sprocket), bicycle seat

, eccentric disc mechanism, arrangement, pipe vice, hacksaw frame,


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Figure

Figure

Figure 5 Adjastable sitting stand

equired for the M, sprocket set (big end sprocket and small end sprocket), bicycle seat

, eccentric disc mechanism, primary shaft and secondary shaft,hacksaw frame, hacksaw blade,


asp 634

ure 3 Striking setup

ure 4 Wet grinder

Adjastable sitting stand

Machine , sprocket set (big end sprocket and small end sprocket), bicycle seat

primary shaft and secondary shaft,hacksaw blade,


Striking setup

Wet grinder setup

Adjastable sitting stand

, sprocket set (big end sprocket and small end sprocket), bicycle seatprimary shaft and secondary shaft,

hacksaw blade, pulley and belt drive,


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, sprocket set (big end sprocket and small end sprocket), bicycle seatprimary shaft and secondary shaft, bush

pulley and belt drive,


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, sprocket set (big end sprocket and small end sprocket), bicycle seat, flywheel, and connecting rod

pulley and belt drive, bevel gears,

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flywheel, bearing and connecting rod

bevel gears, slip


6. WORKING PRINCIPLE

6.1. Power The hacksaw moves in fro motion when the pedal is powered, so as the rotating disc rotates.The vice is fixed at is powered by the human energy, the hacksaw blade to move in one and fro motion. When thehacksaw moves, the work piece metal will be cut into a desired s

6.2. Cellphone When engaged, the generator wheel rolls against the flywheel. The motion produces electricity, and the greater your speed, the greater the voltage output.generator leads first to the circuit board's bridge reother words, the upThen, the capacitor levels out the DC voltage, producing a steady voltage inflow to the voltage regulator. The voltage recharge, whereas fast pedalling can produce 30 volts or more, which is enough to fry the average cell phone. The regulator controls the voltage, putting a fiveentering the

6.3. Washing At the end of secondary shaft the bevel gear mechanism is used for the primary pully motionDrum is mounted on

6.4. Wet At the end of secondary shaftv the bevel gear mechanism is used for the wet grinding, jar is arrgenged on the top of the bevel gear. So that whenever the secondary shaft roates so that the wet jar also rotates

6.5. StrikingThe cam is arrenged between the secondary the cam rotates along with tcam end strip. So that This striking applications are crushing the rocks, coke bottle, so on.


WORKING PRINCIPLE

Power Hacksaw The hacksaw moves in fro motion when the pedal is powered, so as the rotating disc rotates.

vice is fixed at powered by the human energy, the hacksaw blade to move in one and fro motion. When the

hacksaw moves, the work piece metal will be cut into a desired s

Cellphone CWhen engaged, the generator wheel rolls against the flywheel. The motion produces electricity, and the greater your speed, the greater the voltage output.generator leads first to the circuit board's bridge reother words, the upThen, the capacitor levels out the DC voltage, producing a steady voltage inflow to the voltage regulator. The voltage recharge, whereas fast pedalling can produce 30 volts or more, which is enough to fry the average cell phone. The regulator controls the voltage, putting a fiveentering the phone.

Washing MachineAt the end of secondary shaft the bevel gear mechanism is used for the primary pully motionDrum is mounted on

Wet GrindingAt the end of secondary shaftv the bevel gear mechanism is used for the wet grinding, jar is arrgenged on the top of the bevel gear. So that whenever the secondary shaft roates so that the wet jar also rotates

Striking The cam is arrenged between the secondary the cam rotates along with tcam end strip. So that This striking applications are crushing the rocks, coke bottle,



WORKING PRINCIPLE

acksaw CuttingThe hacksaw moves in fro motion when the pedal is powered, so as the rotating disc rotates.

vice is fixed at the stand to hold the work piece powered by the human energy, the hacksaw blade to move in one and fro motion. When the


Charging When engaged, the generator wheel rolls against the flywheel. The motion produces electricity, and the greater your speed, the greater the voltage output.generator leads first to the circuit board's bridge reother words, the up-and-down, positiveThen, the capacitor levels out the DC voltage, producing a steady voltage inflow to the voltage regulator. The voltage recharge, whereas fast pedalling can produce 30 volts or more, which is enough to fry the average cell phone. The regulator controls the voltage, putting a five

.

achine At the end of secondary shaft the bevel gear mechanism is used for the primary pully motion. The whole shaft,Drum is mounted on vertical shaft and

rinding At the end of secondary shaftv the bevel gear mechanism is used for the wet grinding, jar is arrgenged on the top of the bevel gear. So that whenever the secondary shaft roates so that the wet jar also rotates with

The cam is arrenged between the secondary the cam rotates along with the secondary shaft.cam end strip. So that when engaged position the cam strikes the end of the hammer strip.This striking applications are crushing the rocks, coke bottle,

Figure 1 Isometric view of the pedal operated multi machine


IJMET/index.asp

WORKING PRINCIPLE

utting The hacksaw moves in fro motion when the pedal is powered, so as the rotating disc rotates.

to hold the work piece powered by the human energy, the hacksaw blade to move in one and fro motion. When the


When engaged, the generator wheel rolls against the flywheel. The motion produces electricity, and the greater your speed, the greater the voltage output.generator leads first to the circuit board's bridge re

down, positive-toThen, the capacitor levels out the DC voltage, producing a steady voltage inflow to the voltage regulator. The voltage regulator is crucial, as the phone only needs five volts to charge, whereas fast pedalling can produce 30 volts or more, which is enough to fry the average cell phone. The regulator controls the voltage, putting a five

At the end of secondary shaft the bevel gear mechanism is used for the The whole shaft, drum and blades are mounted on

vertical shaft and blades are attac

At the end of secondary shaftv the bevel gear mechanism is used for the wet grinding, jar is arrgenged on the top of the bevel gear. So that whenever the secondary shaft roates so

with the help of bevel gear mechanism

The cam is arrenged between the secondary he secondary shaft.

when engaged position the cam strikes the end of the hammer strip.This striking applications are crushing the rocks, coke bottle,

Isometric view of the pedal operated multi machine


asp 635

The hacksaw moves in fro motion when the pedal is powered, so as the rotating disc rotates.to hold the work piece

powered by the human energy, the hacksaw blade to move in one and fro motion. When thehacksaw moves, the work piece metal will be cut into a desired s

When engaged, the generator wheel rolls against the flywheel. The motion produces electricity, and the greater your speed, the greater the voltage output.generator leads first to the circuit board's bridge re

to-negative current becomes a steady positive current. Then, the capacitor levels out the DC voltage, producing a steady voltage inflow to the

gulator is crucial, as the phone only needs five volts to charge, whereas fast pedalling can produce 30 volts or more, which is enough to fry the average cell phone. The regulator controls the voltage, putting a five

At the end of secondary shaft the bevel gear mechanism is used for the drum and blades are mounted on

blades are attac


the help of bevel gear mechanism

The cam is arrenged between the secondary shaft. With the help of chain drive and flywheel,he secondary shaft. The sliup hammer is arrenged at the end of the

when engaged position the cam strikes the end of the hammer strip.This striking applications are crushing the rocks, coke bottle,



The hacksaw moves in fro motion when the pedal is powered, so as the rotating disc rotates.to hold the work piece tightly in a straight position.

powered by the human energy, the hacksaw blade to move in one and fro motion. When thehacksaw moves, the work piece metal will be cut into a desired s

When engaged, the generator wheel rolls against the flywheel. The motion produces electricity, and the greater your speed, the greater the voltage output.generator leads first to the circuit board's bridge rectifier, which converts the AC to DC. In

negative current becomes a steady positive current. Then, the capacitor levels out the DC voltage, producing a steady voltage inflow to the

gulator is crucial, as the phone only needs five volts to charge, whereas fast pedalling can produce 30 volts or more, which is enough to fry the average cell phone. The regulator controls the voltage, putting a five

At the end of secondary shaft the bevel gear mechanism is used for the drum and blades are mounted on

blades are attached to the shaft


the help of bevel gear mechanism

. With the help of chain drive and flywheel,The sliup hammer is arrenged at the end of the

when engaged position the cam strikes the end of the hammer strip.This striking applications are crushing the rocks, coke bottle, crushing some plastic materials



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The hacksaw moves in fro motion when the pedal is powered, so as the rotating disc rotates.tightly in a straight position.

powered by the human energy, the hacksaw blade to move in one and fro motion. When thehacksaw moves, the work piece metal will be cut into a desired shape.

When engaged, the generator wheel rolls against the flywheel. The motion produces electricity, and the greater your speed, the greater the voltage output.

ctifier, which converts the AC to DC. In negative current becomes a steady positive current.

Then, the capacitor levels out the DC voltage, producing a steady voltage inflow to the gulator is crucial, as the phone only needs five volts to

charge, whereas fast pedalling can produce 30 volts or more, which is enough to fry the average cell phone. The regulator controls the voltage, putting a five-volt ceiling on the power

At the end of secondary shaft the bevel gear mechanism is used for the drum and blades are mounted on the second

hed to the shaft.


the help of bevel gear mechanism.


when engaged position the cam strikes the end of the hammer strip.crushing some plastic materials


[email protected]

The hacksaw moves in fro motion when the pedal is powered, so as the rotating disc rotates.tightly in a straight position. As the pedal

powered by the human energy, the hacksaw blade to move in one and fro motion. When the

When engaged, the generator wheel rolls against the flywheel. The motion produces The cord from the



charge, whereas fast pedalling can produce 30 volts or more, which is enough to fry the volt ceiling on the power

At the end of secondary shaft the bevel gear mechanism is used for the washing machine the secondary stand.



when engaged position the cam strikes the end of the hammer strip.crushing some plastic materials


[email protected]

The hacksaw moves in fro motion when the pedal is powered, so as the rotating disc rotates. As the pedal

powered by the human energy, the hacksaw blade to move in one and fro motion. When the

When engaged, the generator wheel rolls against the flywheel. The motion produces The cord from the



charge, whereas fast pedalling can produce 30 volts or more, which is enough to fry the volt ceiling on the power

washing machine ary stand.

At the end of secondary shaftv the bevel gear mechanism is used for the wet grinding, the wet jar is arrgenged on the top of the bevel gear. So that whenever the secondary shaft roates so

. With the help of chain drive and flywheel, The sliup hammer is arrenged at the end of the

when engaged position the cam strikes the end of the hammer strip. crushing some plastic materials


7. DESIGN CONSIDERATION The device should be suitable for local manufacturing capabilities.

The attachment should employ low

It should be acneed for mechanical power

It should be simple to manufacture, operate, maintain and repair.

It should be as multiand for small machines used in rural industry.

It should employ locally available materials and skills. Standard steel pieces such as steel plates, iron rods, angle iron, and flat stock that are locally available should be used. Standard tools used



DESIGN CONSIDERATIONThe device should be suitable for local manufacturing capabilities.


It should be acneed for mechanical power


It should be as multiand for small machines used in rural industry.

It should employ locally available materials and skills. Standard steel pieces such as steel plates, iron rods, angle iron, and flat stock that are locally available should be used. Standard tools used in machine shop such as hack saw, files, punches, taps & dies; medium duty



Figure

Figure 3

DESIGN CONSIDERATIONThe device should be suitable for local manufacturing capabilities.


It should be accessible and affordable by lowneed for mechanical power


It should be as multi-purpose as possible, providing power for various agricultural impland for small machines used in rural industry.

It should employ locally available materials and skills. Standard steel pieces such as steel plates, iron rods, angle iron, and flat stock that are locally available should be used. Standard

in machine shop such as hack saw, files, punches, taps & dies; medium duty


IJMET/index.asp

ure 2 Design of pedal op

3 Fabrication of pedal operated multi machine

DESIGN CONSIDERATIONSThe device should be suitable for local manufacturing capabilities.

The attachment should employ low-cost materials and manufacturing methods.

cessible and affordable by lowneed for mechanical power


purpose as possible, providing power for various agricultural impland for small machines used in rural industry.




asp 636

esign of pedal operated multi machine

Fabrication of pedal operated multi machine

S The device should be suitable for local manufacturing capabilities.

cost materials and manufacturing methods.

cessible and affordable by low-income groups, and should fulfil their basic


purpose as possible, providing power for various agricultural impland for small machines used in rural industry.




erated multi machine


The device should be suitable for local manufacturing capabilities.


income groups, and should fulfil their basic


purpose as possible, providing power for various agricultural impl




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erated multi machine


The device should be suitable for local manufacturing capabilities.








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purpose as possible, providing power for various agricultural implements





welder; drill press; small lathe and milling machine should be adequate to fabricate the parts needed for the dual-purpose bicycle.

It should make use of standard bicycle parts wherever possible. The device should adapt easily to as many different bicycles as possible. No permanent structural modification should be made to the bicycle.

Though the device should be easy to take off the bicycle, it is assumed that it would usually remain attached to facilitate readiness and ease of transport from site to site. The device, therefore, should not interfere with the bicycle's transportation mode.

The broad stand, which provides stability during power production mode, can be flipped upward during the transport mode. This stand/carrier would be a permanent fixture of the dual-purpose bicycle.

The power take-off mechanism should be as efficient as possible, and should develop relatively high r.p.m. (close to 200) for versatility of application. We had seen designs for devices that take power from the rear tire by means of a friction roller pressed against it, but we had doubts about the efficiency of this arrangement. In order to improve efficiency we used hard bearing surfaces such as roller chains, sprockets and ball bearings. We decided that the most appropriate location for this power take-off mechanism would be at the front of the bike near the fork tube (see photographs).

Care must be exercised to insure that the power take-off assembly is far enough forward so as not to interfere with pedalling. Most standard adult bicycle frames have plenty of room for the power take-off mechanism and pulley. Power is supplied to the shaft by means of a chain from the bike's chain wheel (crank) to a ratcheted sprocket on the shaft. During the prime-mover mode, the bike's regular chain is slipped off of the chain-wheel, and the specially sized chain to the power take-off mechanism is slipped on.

The device should be able to transmit power to a variety of machines, and changing drive ratios should be as simple as possible. We decided that a V-belt and pulley arrangement would be most appropriate for this. Belts do not require the precise alignment that chains do. Belts can even accommodate pulleys that are slightly skewed with respect to each other. Changing drive ratios is as easy as changing pulleys. Also, belts are reasonably efficient.

The device should contain a ratcheting mechanism that would let the operator "coast " periodically to rest and conserve energy. A free wheel from any bicycle can be easily adapted for this purpose.

Excessive weight should be avoided, as durability is a prime consideration

8. ADVANTAGES Eco friendly and non-polluting in every way.

Time saving as compared to simple hacksaw

Power saving as it is manually operated

Easy machinery used

Comfortable then ordinary hacksaw

We can charge the cell phones

Generates the electricity

It is portable

Easy to assemble and dissemble

To help the urban people



It could be place any where

It could be used wherever cutting is done in small scales, including at construction sites and furniture units, or to cut metal for window panes

The machine has low manufacturing cost. It is highly economical and affordable to all class of people.

Works without electricity so it can be an ideal machine for the people in the electricity deficient Indian villages

Less tiring than conventional washing techniques by hand. This would greatly contribute in increasing the productivity of the manual laundries all over the world.

Lesser chances of failure than electronic washing machine as the mechanical systems used in the machine have stood the test the time.

More reliable: Due to simplicity of design the chances of failure are reduced drastically thus making the machine all the more reliable.

Lesser maintenance required: Maintenance of PPMPM involves mostly lubricating the various parts which can be done even at home so maintenance cost are drastically cut down.

Zero operating cost: Since the machine is manually driven.

Very effective in protecting the hands of washer men from the harmful effects of the chemicals in the detergents.

It would help to reduce the physical stress which is applied on the hands during washing clothes.

It encourages pedaling which is a good physical exercise and keeps oneself fit. A person now can easily wash

8.1. Disadvantages operated Its totally manually

Time consuming as compared to electrical power hacksaw

Without human effort its not operated

Not fit for heavy production

More torque is required for operating all the operations

It is heavy weight

Children’s can’t use

Structure is complex

9. OBSERVATION We observed that in hacksaw assembly we get 50 strokes per minute and it can cut a 20mm to

30 mm diameter work piece of various materials like wood, pvc, plywood, hollow metal pipes and bars

We observe that using this machine we can generate up to 12 volt dc power and we can use it to run the small equipments like mobiles, laptops, lamps etc.

We observed that cam speed we attended is 50 rpm which is sufficient for performing the required striking operation.



We also oberved that the wet jar blades speed is more then 600rpm whish is sufficient for performing the required wet grinding operation.

We also obseved that the washing machione pully rotates with 120rpm sufficient for performing the required washing machine operation.

10. CONCLUSIONS We can see that all the production based industries wanted low production cost and high work rate, which is possible through the utilization of multi -function-operating machine. It requires less power as well as less time, since this machine provides working at different center it really reduced the time consumption up to appreciable limit. In the above literature review we see that pedal driven machins are used for driving the power hacksaw machines and it reduces need of electricity and ecofriendly in its working. It has to be understood that the washing machine which is a pedal driven machine, it satisfies the need of rural people by giving them an Alternative way of washing clothes which is quick, cost, -effective.

Unskilled labour can also handle it, efficientl because of this we can reduce the cost of production which is the most important factor in production industry. The system described above is being developed with these problems in mind. it is being designed with specific goals to make the greatest impact possible with multi tasks. low cost, portability, reliability, and ease of use are all essential to the success of the system. In this way we have concluded that the power is generated and which can be used to operate small power devices such as mobile, laptops, LED lights, charging units. Hacksaw assembly is used to cut the MS bar up to 20 mm diameter, PVC pipes, plywood etc.

There are two major principles on which our proposed machine works: To – Fro Motion: It converts rotary motion to reciprocating motion with the help of eccentric

disc and connecting rod, ` which is used for operation i.e. Hacksaw cutting.

And converts the rotary motion into 90 degress t grinding and washing machine.

Power transmission through chain drive from the primary shaft to the secondary shaft with the help of flywheel. So that all operations are performed.

If need not any operation easily dissmble that particular operation.

REFERENCES [1] http//:en.Wikipedia.org/wiki/hacksawcutting/washingmachine/cellphone

charging/striking.

[2] Dharwa Chaithanya Kirthikumar, “A Research on Multi Purpose Machine”, International Journal for Technological Research in Engineering (Vol.1, Issue.1, ISSN:2347 - 4718) (2013).

[3] Linxu, Weinan Bai, Jingyu Ru,Qiang Li, “Design and Implementaion of the Reciprocating Pedal Powered Electricity Generating Device”, Advanced Materials Research (Vol.282 - 283 (2011) pp 735 -738.

[4] Frankfurt am Main “Multi -purpose machines ensure enhanced “, 1 January 11.

[5] S.G.Bahaley, Dr.A.U.Awate, S.V.Saharkar, “Performance Analysis of Pedal Powered Multipurpose Machine”, International Journal of Engineering Research and Development (IJERD) (Vol.1, Issue.5,e - ISSN:2278 - 0181) 2012

[6] R.S. Khurmi “Design of Machine Elements” ISBN NO:81 -219 – 2537 - 1[14]

[7] S. Raghuwanshi,“Workshop Technology VOL – 01 ” 9th edition.



[8] “Selecting and Planning the Process of Manufacture: Dr. Pulak M.Pandey http://paniit.iitd.ac.in/~pmpandey

[9] Suyash B.Kamble, I.D.Burase, Avinash R.Kharat and Amol A.Nannikar, Development of Pedal Operated Unit for Agricultural Use. International Journal of Mechanical Engineering and Technology, 7(4), 2016, pp. 267–280.

[10] Mahesh S. Gorde and Dr. A.B.Borade, Optimization of Pedaling Power through Non-Circular Chain Ring: A Systematic Review, International Journal of Mechanical Engineering and Technology, 8(3), 2017, pp.373–378.

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