design considerations for rf energy harvesting devices

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Design Considerations for RF Energy Harvesting Devices www.powercastco.com ©2010 Powercast Corporation Harry Ostaffe Director, Marketing & Business Development 1

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Useful guide in designing a system that will RF signals to use as power source

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Page 1: Design Considerations for RF Energy Harvesting Devices

Design Considerations for RF Energy Harvesting Devices

www.powercastco.com

©2010 Powercast Corporation

Energy Harvesting Devices

Harry OstaffeDirector, Marketing & Business Development

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Page 2: Design Considerations for RF Energy Harvesting Devices

Overview

• RF energy is generally very low

– Direct-power at close range to a transmitter

– Energy accumulation for longer range

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©2010 Powercast Corporation

• Simple battery-recharge possible

• System level approach needed for optimal implementation

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Page 3: Design Considerations for RF Energy Harvesting Devices

Key System Elements

• Harvester

• Antenna

• Storage

• MCU

Power Receiving

AntennaCommunication

Antenna

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©2010 Powercast Corporation

• MCU

• Sensors

• Radio

• Comm. Protocol

3

RF-DC

Sensors

MCU RadioEnergy

Storage

Page 4: Design Considerations for RF Energy Harvesting Devices

System Parameters

• Operation

– continuous vs. intermittent

• RF power source

– distance, power, frequency

• Receiving antenna

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©2010 Powercast Corporation 4

• Receiving antenna

– size, performance (gain)

• Operating voltage

• Energy Storage

• Sensors (active, passive)

Page 5: Design Considerations for RF Energy Harvesting Devices

Key RF Harvesting Characteristics

• Peak Efficiency

• Efficiency Range

• Frequency Range

• Sensitivity

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©2010 Powercast Corporation

• Sensitivity

• Output Voltage

• Performance Consistency

• Implementation Scalability

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Page 6: Design Considerations for RF Energy Harvesting Devices

What makes an RF harvester efficient?

• RF Matching

– Harvester is non-linear

• Proper loading (DC match)

– Generally requires a specific discrete or emulated resistance

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©2010 Powercast Corporation

emulated resistance

• Correct frequency

Deviation results in significantly

reduced efficiency

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Page 7: Design Considerations for RF Energy Harvesting Devices

RF Matching Techniques

Rectenna (Rectifying Antenna)• No matching network, No matching loss (assuming

lossless antenna dielectric)

• Difficult to measure diode complex impedance

• Requires specialized antenna design

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©2010 Powercast Corporation

• Requires specialized antenna design

Standard Impedance (Powercast)• Matched to 50Ω, Negligible matching loss

• No special RF equipment required

• Works with standard antennas

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Page 8: Design Considerations for RF Energy Harvesting Devices

DC Matching Techniques

• Maximum Power Point Tracking (MPPT)– Used in many other harvesting technologies– Requires monitoring of the DC operating point– Requires a voltage converter– Uses power (some designs require battery)

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©2010 Powercast Corporation

• Powercast technology– Automatically adjusts to AC and DC operating point

– No voltage converter required for harvesting– Uses no power

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Page 9: Design Considerations for RF Energy Harvesting Devices

DC Matching Technique - MPPT

Example RF Harvester Efficiency

Challenge

• Narrow operating band for each load

Solution: Max. Power Point Tracking

• Used by other harvesting technologies

• Active monitoring of the operating point

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©2010 Powercast Corporation 9

• Active monitoring of the operating point

Drawback

• Available RF energy is already low

• Active MPPT consumes power

Page 10: Design Considerations for RF Energy Harvesting Devices

DC Matching Technique - Powercast

45

50

55

60

65

70

75

Effi

cien

cy (

%)

P1110 Powerharvester™ Receiver915 MHz, 3V Load

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©2010 Powercast Corporation 10

0

5

10

15

20

25

30

35

40

45

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Effi

cien

cy (

%)

Input Power (dBm)

• Wide operating range

• Automatically maximizes efficiency

• Uses no power

Page 11: Design Considerations for RF Energy Harvesting Devices

Simplifying RF Design

Data

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©2010 Powercast Corporation 11

Custom Design

Drop-In Modules

Power

Page 12: Design Considerations for RF Energy Harvesting Devices

Battery-Free Sensor Module

Designed for Low-Power RF Harvesting

Module Components & Features

• Powercast P2110 Powerharvester™ Receiver

• MCU: Microchip PIC24 XLP

• Radio module: Microchip MRF24 (802.15.4)

Radio module

RF Powerharvester

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©2010 Powercast Corporation

• Radio module: Microchip MRF24 (802.15.4)

• System power: 3.3V

• Capacitor: 50mF (as low as 3300uF)

• Discrete sensors: Temp, Humidity, Light

• Wireless protocol: MiWi™ P2P

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SensorsTemp/Humidity/Light

MicrocontrollerCapacitor

Page 13: Design Considerations for RF Energy Harvesting Devices

System Operation

• Accumulate energy in capacitor

• Power MCU upon reaching charge threshold

• Power and read sensors

• Measure RSSI

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• Measure RSSI

• Format data packet

• Transmit data packet (broadcast-only)

• Turn off power (go dormant)

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Components only powered when needed

Page 14: Design Considerations for RF Energy Harvesting Devices

Sensor Module System Voltage R

eg

ula

ted

Ou

tpu

t V

olt

ag

e

3.3V

0V

RESET

Capacitor

VoltageVMIN

RESETVMAX

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©2010 Powercast Corporation 14

Vm

ax

Vm

in

Capacitor Voltage

Re

gu

late

d O

utp

ut

Vo

lta

ge

0V

Sensor Inactive“Zero Stand-By” Power

Power

Output

Sensor Active

GND

Vmax = 1.25V

Vmin = 1.05V

Page 15: Design Considerations for RF Energy Harvesting Devices

P2110 Powerharvester™ Receiver

7

6

5

4

3

2

1

8

9

10

11

12

13

14

DOUT

VOUT

NC

GND

VSET

NC

VCAP

NC

GND

RFIN

GND

DSET

INT

RESET

P2110

XXXXXX

Pin Configuration

30

35

40

45

50

55

60

Effi

cien

cy (

%)

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©2010 Powercast Corporation 15

Functional Block Diagram

0

5

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15

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25

30

-12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11

Effi

cien

cy (

%)

Input Power (dBm)

915MHz

868MHz

950MHz

Measured at 1.2V charge on capacitor

Page 16: Design Considerations for RF Energy Harvesting Devices

Receiving Antenna

• 915 MHz center frequency

• Directional Pattern

(122° horizontal, 68° vertical)

• Gain = 6.1 dBi

2”

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©2010 Powercast Corporation 16

• Gain = 6.1 dBi

• FR4 material7”

Front Side

Antenna included with Powercast evaluation boards

Page 17: Design Considerations for RF Energy Harvesting Devices

Powercaster™ Transmitter

• 915 MHz center freq.

• DSSS modulation

6.25” width

6.75”

height

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©2010 Powercast Corporation

• 4 Watts EIRP

• Directional Antenna

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1.63” depth

height

Page 18: Design Considerations for RF Energy Harvesting Devices

Complete Demo System

MRF24J40MA

915 MHz

2.4 GHz

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©2010 Powercast Corporation 18

Power

Transmitter Sensor Modules Data Receiver

nanoWatt XLP 16-bit

915 MHz

Page 19: Design Considerations for RF Energy Harvesting Devices

Battery-Free Sensor Module Performance

80

100

120

Tim

e b

etw

ee

n P

ack

ets

(s)

4W EIRP Power Transmitter

Patch RX Antenna G = 6.1dBi

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©2010 Powercast Corporation 19

0

20

40

60

0 5 10 15 20 25 30 35 40 45

Tim

e b

etw

ee

n P

ack

ets

(s)

Distance (ft)

Page 20: Design Considerations for RF Energy Harvesting Devices

Conclusion

• Optimal performance results from system design that focuses on minimizing power

• Every component must be selected based on power consumption

Wireless protocol must also be implemented

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©2010 Powercast Corporation

• Wireless protocol must also be implemented to minimize power consumption

• Reduction in power consumption and operating voltages will increase range expand applications.

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Page 21: Design Considerations for RF Energy Harvesting Devices

Questions

Harry Ostaffe

+1 412-923-4774

www.powercastco.com

©2010 Powercast Corporation

[email protected]

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