design manual fascia, suspended tray panels - vertical panel … · 2016-11-14 · 1.1a standard...

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x Description Page 1.1 x Extruded Sections and Accessories Page 2.1 - 2.4 x Examples Page 3.10 - 3.90 Fascia, suspended Tray Panels - Vertical Panel Layout Part 1 Design Manual

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Page 1: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

Description Page 1.1

Extruded Sections and Accessories Page 2.1 - 2.4

Examples Page 3.10 - 3.90

Fascia, suspended Tray Panels - Vertical Panel Layout

Part 1

Design Manual

Page 2: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

Fascia, suspended Tray Panels - Vertical Panel Layout

Description

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Part 1 1.1

Aesthetically attractive ALUCOBOND fascias can be obtained

using suspended tray panels.

This method of attaching ALUCOBOND panels represents the best way

of fulfilling the architectural demand for concealed fixtures.

Exploitation of this design principle permits the width of the elements

butt joints to be simply matches to the desired grid layout.

The element dimensions or maximum grid dimensions depend on the

available panel formats and occurring wind forces (building height).

Typical applications include details on the special design of the tray panels:

1.1A Standard tray panel

1.1B Reinforced tray panel

1.1C Reinforced tray panel

Compared with all-sheet-metal components, ALUCOBOND tray panels

offer the following advantages:

ALUCOBOND panels are delivered ready for fitting with a stove-

lacquered surface finish (no subsequent painting required).

Absolute surface flatness, even after folding.

Folds can be made by hand (no folding machine required).

High inherent strength of ALUCOBOND panels permits the use of

tray panels with flat surfaces (no auxiliary reinforcement

required for large elements).

Low net weight facilitates simple and rapid installation.

No anti-drumming coating required.

®

®

®

®

®

Page 3: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

min.50

90 deg.-groove

90

d

eg

.-g

ro

ove

Returns depending on statical needs.

Elevation Scale 1:5 Periphery Scale 1:5

Fascia, suspended Tray Panels - Vertical Panel Layout

Description

Elevation and periphery of a tray panel

A. Standard

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Part 1 1.1A

Page 4: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

34

90 deg.-groove

90

d

eg

.-g

ro

ove

Elevation Scale 1:5 Periphery Scale 1:5

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15

Fascia, suspended Tray Panels - Vertical Panel Layout

Description

Elevation and periphery of a tray panel

B. with corner sheet (depends on statical needs)

Part 1 1.1B

Page 5: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

x x

y

y

5

4

3

65

60 2,52,5

2

2

1

6

Ø 10

55

2,5

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1

2

4

6

3

5

ALUCOBOND

Corner sheet made of EN AW-5754 (AlMg3), thickness: 2 mm

Stainless steel bolt, 10 mm dia., 80 mm length

STARLOCK quick fastener

U-Section 65/55/2,5, Weight 1147 g/m Periphery 345 mm

Ix = 13,63 cm , Wx = 3,71 cm³ , Iy = 31,37 cm , Wy = 9,65 cm³

Aluminium-blind rivet, with stainless steel mandrel, 5 mm dia., head-dia. 11 mm

Rivetable thickness = total material thickness plus 2 mm

4

Fascia, suspended Tray Panels - Vertical Panel Layout

Extruded Sections and Accessories

On the CD "Architecture in Detail" you`ll find in the the menu "Processing" a link to open the supplier addresses

4

Part 1 2.1

Page 6: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

46

Corner sheet "EO" (for the top tray panel corner) made of EN AW-5754 (AlMg3)

1510,9

5,1

15

50

15

15

20,8 10,2

10,9 9,9

20,8

5,3

10,2

R

5

R

5

R

5

17

6,5

7,5

99

69

30

90°

20

20

50

25

11

1,5

20

50

69

25

10

15

ALUCOBOND punching diagramm Scale 1:2

"EO"

Scale 1:1

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Fascia, suspended Tray Panels - Vertical Panel Layout

Extruded Sections and Accessories

On the CD "Architecture in Detail" you`ll find in the the menu "Processing" a link to open the supplier addresses

Part 1 2.2

Page 7: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

46

25

15

15

50

15

15

5,1

5,3

10,110,9

20,8 10,2

10,9

36,5

10,2

R

5

R

5

R

5

R

5

25

37

,5

17

9

10

50

69

15

10

54

94

20

20

25

25

50

20

20

69

99

30

90°

Corner sheet "EU" (for bottom tray panel corner) made of EN AW-5754 (AlMg3)

ALUCOBOND punching diagramm Scale 1:2

"EU"

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Fascia, suspended Tray Panels - Vertical Panel Layout

Extruded Sections and Accessories

On the CD "Architecture in Detail" you`ll find in the the menu "Processing" a link to open the supplier addresses

Part 1 2.3

Page 8: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

Extruded U-section 65/55/2,5 Wall bracket/substructre

Alu-blind rivet

with stainless steel mandrel

(also available with painted head)

dia. 5 mm, head-dia. 11 or 14 mm

Plastic board

for thermal separation

of wall bracket

Stainless steel bolt

10 mm dia., to be ground and burred

bolt length: 80 mm (for extruded U-sections 65/55/2,5)

STARLOCK quick fastener stainless steel

(for stainless steel bolt 10 mm dia.)

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Fascia, suspended Tray Panels - Vertical Panel Layout

Extruded Sections and Accessories

On the CD "Architecture in Detail" you`ll find in the the menu "Processing" a link to open the supplier addresses

Part 1 2.4

Page 9: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

7

9

8

1

5

3

4

2

6

3.2

3.2 Cross Joint/Elevation

3.10 Vertical joint Schnitt 1 - 1

3.20 Horizontal joint 2 - 2

3.30 Window head 3 - 3

3.40 Window sill 4 - 4

3.50 Window jamb 5 - 5

3.60 Parapet return 6 - 6

3.70 Lower cladding end 7 - 7

3.80 Corner segment / Inner corner 8 - 8

3.90 Corner segment / Outer corner 9 - 9

Vertical Panel Layout

Fascia, suspended Tray Panels - Vertical Panel Layout

Survey

Key elevation

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Part 1 3.1

Page 10: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

U-Section 65/55/2,5

Horizontal section

U-Section 65/55/2,5

Vertical section

folded Al-sheet

(water drainage)

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3.2

Part 1 3.2

Fascia, suspended Tray Panels - Vertical Panel Layout

Cross Joint/Elevation Scale 1:2

Page 11: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

8

7

6

1

5

4

2

3

grid grid

10-20

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1/1

5

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6

51

2

3

4 8

1

Fascia, suspended Tray Panels - Vertical Panel Layout

Vertical Joint (Section 1-1) Scale 1:2

Teil 1 3.10

ALUCOBOND Aluminium-blind rivet

U-Section 65/55/2,5 Wall bracket

Stainless steel bolt, 10 mm dia. Extruded Al-liner

STARLOCK quick fastener Plastic board (thermal separation)

Page 12: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

1

8

7

6

5

4

2

3

9

grid grid

10-20

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1/1

5

8

7

61

2

3

4

5

9

1

Fascia, suspended Tray Panels - Vertical Panel Layout

Vertical Joint (Section 1-1) Scale 1:2

Part 1 3.11

ALUCOBOND Wall bracket

U-Section 65/55/2,5 Extruded Al-liner

Stainless steel bolt, 10 mm dia. Plastic board (thermal separation)

STARLOCK quick fastener Suspension-sheet, continuous

Aluminium-blind rivet

Page 13: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

10

-2

0

1

2

4

3

10

9

8

7

6

5

9

returns depending on

statical needs.

grid

grid

≤100

≤100

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1/1

5

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7

61

2

3

4

5

9

10

2

Fascia, suspended Tray Panels - Vertical Panel Layout

Horizontal Joint (Section 2-2) Scale 1:2

Part 1 3.20

ALUCOBOND Wall bracket

U-Section 65/55/2,5 Extruded Al-liner

Stainless steel bolt, 10 mm dia. Plastic board (thermal separation)

STARLOCK quick fastener Corner sheet

Aluminium-blind rivet folded Al-sheet (water drainage)

Page 14: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

8

10

-2

0

≤100

1

4

6

2

3

7

9

5

returns depending on

statical needs.

Pro

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1/1

5

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7

61

2

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5

9

3

Fascia, suspended Tray Panels - Vertical Panel Layout

Window Head (Section 3-3, Area of Reveal) Scale 1:2

Part 1 3.30

ALUCOBOND Corner sheet

U-Section 65/55/2,5 folded Al-sheet (water drainage)

Stainless steel bolt, 10 mm dia. Extruded window connecting section 38 464

STARLOCK quick fastener Reveal

Aluminium-blind rivet

Page 15: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

8

1

4

6

2

3

5

7

≤100

returns depending on

statical needs.

alternative window head

Pro

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ur p

art 0

1/1

5

7

6

51

2

3

4

ALUCOBOND Aluminium-blind rivet

U-Section 65/55/2,5 Corner sheet

Stainless steel bolt, 10 mm dia. Extruded L-section (short piece)

STARLOCK quick fastener Extruded window connecting section 38 464 8

3

Fascia, suspended Tray Panels - Vertical Panel Layout

Window Head (Section 3-3, Central Sector) Scale 1:2

Part 1 3.30A

Page 16: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

6

11

2

5

9

4

3

12

10

1

13

15

7

8

14

6

returns

depending on

statical needs.

Pro

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ct ch

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ge

s in

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1/1

5

Horizontal section see page 3.51

10

11

91

2

3

4

5

6

12

7

13

8

14

15

4

Fascia, suspended Tray Panels - Vertical Panel Layout

Window Sill (Section 4-4, Area of Reveal) Scale 1:2

Part 1 3.41

ALUCOBOND Corner sheet

U-Section 65/55/2,5 Folded Al-sheet (water drainage)

Stainless steel bolt, 10 mm dia. Extruded window connecting section 38 464

STARLOCK quick fastener Fixing angle (Support for window sill)

Aluminium-blind rivet Window sill-shaped aluminium sheet

Wall bracket Side folding (Window sill)

Extruded Al-liner Reveal

Plastic board (thermal separation)

Page 17: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

6

10

1

5

4

2

3

5

12

13

9

11

10-20

7

8

grid grid

reveal

Pro

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ct ch

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ge

s in

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art 0

1/1

5

Vertical section see page 3.41

10

81

2

3

4

5

6

11

7

12

13

9

5

Fascia, suspended Tray Panels - Vertical Panel Layout

Window Jamb (Section 5-5) Scale 1:2

Part 1 3.51

ALUCOBOND Plastic board (thermal separation)

U-Section 65/55/2,5 Extruded L-section (short piece) to fix the reveal

Stainless steel bolt, 10 mm dia. Extruded window connecting section 38 464

STARLOCK quick fastener Window sill-shaped aluminium sheet

Aluminium-blind rivet Side folding-shaped Al-sheet (window sill)

Wall bracket Support for window sill

Extruded Al-liner

Page 18: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

6

10

4

3

9

7

8

1

2

5

5

≤100

Pro

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ct ch

an

ge

s in

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e se

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o

f a

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en

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nd

in

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ur p

art 0

1/1

5

8

7

61

2

3

4

5

9

10

6

Fascia, suspended Tray Panels - Vertical Panel Layout

Parapet Return (Section 6-6) Scale 1:2,5

Part 1 3.61

ALUCOBOND Wall bracket

U-Section 65/55/2,5 Extruded Al-liner

Stainless steel bolt, 10 mm dia. Plastic board (thermal separation)

STARLOCK quick fastener Corner sheet

Aluminium-blind rivet Fixing angle

Page 19: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

8

7

6

10

9

2

1

4

3

5

≤100

returns depending on

statical needs.

ca. 63

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5

8

7

61

2

3

4

5

9

10

7

Fascia, suspended Tray Panels - Vertical Panel Layout

Lower Cladding End (Section 7-7) Scale 1:2

Part 1 3.70

ALUCOBOND Wall bracket

U-Section 65/55/2,5 Extruded Al-liner

Stainless steel bolt, 10 mm dia. Plastic board (thermal separation)

STARLOCK quick fastener Ventilating section/perforated sheet

Aluminium-blind rivet Corner sheet

Page 20: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

6

5

4

2

3

10-20

8

7

6

10-20

10

1

9

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5

8

7

61

2

3

4

5

9

10

8

Fascia, suspended Tray Panels - Vertical Panel Layout

Corner Segment/Outer Corner (Section 9-9) Scale 1:2,5

Part 1 3.80

ALUCOBOND Wall bracket

U-Section 65/55/2,5 Extruded Al-liner

Stainless steel bolt, 10 mm dia. Plastic board (thermal separation)

STARLOCK quick fastener Extruded L-section (short piece)

Aluminium-blind rivet to fix the corner element

Extruded edge section 24 569

Page 21: Design Manual Fascia, suspended Tray Panels - Vertical Panel … · 2016-11-14 · 1.1A Standard tray panel 1.1B Reinforced tray panel ... Rivetable thickness = total material thickness

8

7

6

5

4

2

3

1

10-20

9

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1/1

5

8

7

61

2

3

4

5

9

9

Fascia, suspended Tray Panels - Vertical Panel Layout

Corner Segment/Outer Corner (Section 9-9) Scale 1:2,5

Part 1 3.90

ALUCOBOND Wall bracket

U-Section 65/55/2,5 Extruded Al-liner

Stainless steel bolt, 10 mm dia. Plastic board (thermal separation)

STARLOCK quick fastener Extruded L-section (short piece)

Aluminium-blind rivet to fix the corner element