design rules as on 05-08

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    DESIGNRULESANDLAYOUT

    B.Lokeshwar

    Asst professor.

    RVR & JC College of Engineering

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    DESIGNRULES

    Design rules are set of rules that represent the

    physical limits of a particular manufacturing

    process.

    The wafer fabrication vendor defines these rules.

    Factors influencing the design rules:

    Cost to manufacture

    Minimum feature size and processing steps

    Maturity of manufacturing tools and process

    The layout designer must follow the design rules to

    fabricate a microchip.

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    DESIGNRULES(CONT..)

    Design rules acts as a contract between Designer

    and Process Engineer.

    Designer wants:

    Smaller designs

    High circuit density

    High performance

    Process Engineer wants:

    Reproducibility

    High-yield process

    Design rules are compromise and satisfy both

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    DESIGNRULES(CONT..)

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    DESIGNRULES(CONT..)

    Q: Why we need the design rules

    A:Due to the Fabrication Errors like

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    DESIGNRULES(CONT..)

    So, we need rules to ensure that the inaccuracy in

    the fabrication will not result in malfunction IC.

    Design rules can be classified into

    Minimum feature or width rule

    Minimum spacing rule

    Minimum surround of overlap rule

    Exact rule

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    MINIMUMFEATURE/WIDTHRULE

    It is defined as the minimum side length of a

    polygon or path on the same layer

    It defines the limits of manufacturing process

    When min.width is violated An open circuit occur due to breaks in the shape

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    MINIMUMFEATURE/WIDTHRULE(CONT..)

    The following figure shows, if any violation in min.width

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    MINIMUMSPACINGRULE

    The space rule defines the minimum distance b/w two

    shapes on the same layers and also applied to shapes

    on different layers.

    The space rule prevents an unwanted short b/w two

    polygons

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    MINIMUMSPACINGRULE(CONT)

    Violating spacing rules may results in adjacent

    polygons on the same layer touching each other

    Due to this short circuit may result

    The following figure shown

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    MINIMUMOVERLAPRULE

    It defines the minimum overlap distance of the larger

    polygon over the polygon embedded in the latter

    Both the polygons are on different layers

    Ex: overlap of polysilicon over the contact

    The overlap prevents unwanted shorts or pen ckt

    connections due to misalignment b/w the polygons

    The variation of the overlap rule is called extension rule

    Spacing rule

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    MINIMUMOVERLAPRULE(CONT)

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    EXACTSIZERULE

    The polygon can have only one size

    It is usually associated with contact cuts and vias

    One and only one size used for these polygons

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    GENERAL DESIGN RULES

    Q: How to specify the design rules?

    A: We can specify the design rules using some

    convenient units,

    e.g., microns but what happensif we want to manufacture the chip using

    different manufacturers?

    use an abstract unit, the lambda(), and scale the

    design to the appropriate actual dimensions whenthe chip is to be manufactured

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    GENERAL DESIGN RULES(CONT)

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    TYPESOF DESIGN RULES

    There are 2 kind of design rules :

    rules (scalable)

    Enables technology changes

    Enable design reuse

    Reduce design cost

    Used by some foundry

    Micron rules

    optimal density of design

    used by industry scalable

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    LAMBDABASEDDESIGNRULES

    Mead and Conway developed a set of simplified

    scalable -based design rules, which are valid for a

    range of fabrication technologies

    In these rules, the minimum feature size of a

    technology is characterized as 2 . All width and

    spacing rules are specified in terms of the

    parameter

    One lambda ()= one half of the minimum "mask

    dimension, typically the length of a transistorchannel

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    LAMBDABASEDDESIGNRULES(CONT..)

    Suppose,

    we have design rules that call for aminimum width of 2 , and a minimum spacing of 3

    If we select a 2 um technology

    i.e., = 1 um,

    the above rules are translated to

    a minimum width of 2 um and

    a minimum spacing of 3 um

    On the other hand,

    If a 1 um technologyi.e., = 0.5 um is selected,

    then the same width and spacing rules are nowspecified

    as 1 um and 1.5 um, respectively.

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    LAMBDABASEDDESIGNRULES(CONT..)

    Therefore,

    lambda can be used to derive design rules and to

    estimate minimum dimensions of a junction area and

    Design rules based on single parameter,

    Simple for the designer

    Wide acceptance

    Minimum feature size is defined as 2

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    RULESFOR TRANSISTOR

    Poly layer should obey the basic 2 rules for widths

    and spaces

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    RULESFOR TRANSISTOR(CONT..)

    DIF layer is having 2 width rule

    Poly and Dif layers ,which dont meet intentionally

    to form a contact

    The source and drain diffusion is masked by thegate oxide remaining under the poly region

    The S & D & Channel are thereby self aligned to

    the gate

    NOTE: Thin oxide mask= union of n-diffusion or p-diffusion

    and channel regions

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    RULESFOR TRANSISTOR(CONT..)

    To form a transistor, Poly must crosses DIF

    completely

    Thus, a minimum of 2 poly overlap is required

    beyond the edges of the DIF region

    Similarly, DIF must extend beyond the Poly gate

    So that diffused regions definitely exist to carry charge

    into and out of the gate region

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    The minimum of 2 separation is required from contact cut to

    transistor

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    NMOSDEPLETIONMODETRANSISTOR

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    RULESFORCONTACTCUTS

    The only other interaction b/w layers involve

    contacts

    Contacts are made using a min. of 2 square CUT

    When making contacts b/w poly and dif in nMOS

    ckts it should be recognized that there are 3

    possible approaches

    Poly to metal

    Diff to metal

    Metal2 to metal1 called Via

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    RULESFORCONTACTCUTS(CONT..)

    Metal1 to poly:

    When making connection from metal1 to poly in a circuit

    a mini. of 2 square CUT contact

    Basically, 2 X 2 contact CUT is extending by 1 in

    all directions around the contact area

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    RULESFORCONTACTCUTS(CONT..)

    Metal1 to Diff:

    A mini of 2 square CUT is required to contact from

    metal1 to n or p Diffusions

    1 of Diff surrounding CUT is the rule to avoid forming

    of unwanted transistors.

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    RULESFORCONTACTCUTS(CONT..)

    Metal2 to metal1:

    This type of connection is called Via

    Here, contact CUT is followed the rule as 2 X 2

    Contact b/w poly to Diff are made via metal

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    DRAWINGLAYOUT

    The simplest way to begin a layout representation

    is to draw the stick diagram

    In layout designs, we need to take care about the

    physical interconnection of different layers

    By simply drawing one layer above the other it not

    possible to make interconnections, because of the

    different characteristics of each layer

    Contacts have to be made whenever such

    interconnection is required.

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    DRAWINGLAYOUT

    The power and the ground connections are made

    using the metal

    and the common gate connection using the

    polysilicon

    The metal and the diffusion layers are connected

    using contacts

    These layouts are governed by DRC's and have to

    be atleast of the minimum size depending on the

    technology used

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    NMOSDEPLETIONLOADINVERTER

    Vout

    Vdd = 5V

    Vin

    * Note the depletion mode device

    Vin

    Vout

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    NMOSDEPLETIONLOADINVERTER(CONT..)

    Layout:

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    CMOS INVERTER

    Vout

    Vdd = 5V

    Vin

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    CMOS INVERTER(CONT..)

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    DESIGNRULES(CONT..)

    CMOS circuits are formed from a number of

    different layers, which are isolated from each other

    by silicon dioxide insulating layers. Each layer has

    a different function in an integrated circuit