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    SOLAR POWERED GPS GUIDED AUTONOMOUS

    VEHICLE

    DE/TD Project Reportsubmitted in partial fulfillment of the requirements for

    the award of the Degree of

    B.Sc. (Engineering)

    of

    Dayalbagh Educational Institute

    by

    Gautam Kumar

    Abhay K Bhatt

    Nishant Goyal

    Abhishek Modi

    Avinash Kumar

    Sandeep Kumar Mahaur

    Raj Moyal

    Sanjay Kumar Yadav

    Ravi Kumar

    Shobhit Satsangi

    Under the supervision of

    Dr. D. Bhagwan Das

    2010-2011

    Faculty of Engineering

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    Dayalbagh Educational Institute

    Dayalbagh, Agra 282110

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    CERTIFICATE

    This is to certify that the Design Engineering /Theme Development Project

    work reported in the dissertation entitled SOLAR POWERED GPSGUIDED AUTONOMOUS VEHICLE submitted by Gautam Kumar,

    Abhay Kumar Bhatt, Nishant Goyal, Abhishek Modi, Avinash singh,

    Sandeep Kumar Mahaur, Raj Moyal, Sanjay Kumar Yadav, Ravi

    Kumar, Shobhit Satsangi, in partial fulfillment of the requirements for theaward of the Degree ofBachelor of Science in Engineering, is a record of

    the bonafide work carried out under my supervision. Further, that the matter

    in this report has not been submitted to any other University / Institute for the

    award of any degree or Diploma.

    (Dr. D. Bhagwan Das)Dayalbagh READER, Faculty of Engineering

    19-4-2011 Dayalbagh Educational Institute

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    ACKNOWLEDGEMENTS

    We would like to express our heartfelt gratitude to our project guide Dr. D.Bhagwan Das, Department of Electrical Engineering, Faculty ofEngineering, D.E.I for his painstaking and wholehearted efforts and the

    invaluable guidance at each stage of the development of our project. All the

    ideas were paid heed to patiently and students were continually encouraged

    to bring forth simple and innovative ideas.

    Last but not the least we thank our friends and batch mates co-

    operation extended.

    Gautam Kumar

    Abhay K Bhatt

    Nishant Goyal

    Abhishek Modi

    Avinash kumar

    Sandeep Kumar MahaurRaj Moyal

    Sanjay Kumar Yadav

    Ravi Kumar

    Shobhit Satsangi

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    CONTENTS

    CERTIFICATE.....................................................................................................................3ACKNOWLEDGEMENTS..................................................................................................4

    CONTENTS .............................................................................................. 5

    DESIGN ENGINEERING / THEME DEVELOPMENT (DE/TD) ..................................... 6INTRODUCTION: .............................................................................................. 6

    ADVANTAGES OF DE/TD: .............................................................................. 6

    METHODOLOGY OF DESIGN .......................................................................................... 7REALIZATION OF NEED:- .............................................................................. 7

    PROBLEM FORMULATION:- .......................................................................... 7

    NEED ANALYSIS:- ........................................................................................... 7

    GENERATION OF LARGE NUMBER OF SOLUTIONS:- ............................. 8SCREEN FOR FEASIBILITY:- .......................................................................... 8

    PRELIMINARY DESIGN:- ................................................................................ 9

    DETAILED DESIGN:- ....................................................................................... 9

    FABRICATION AND TESTING:- .....................................................................9IDENTIFICATION OF NEED ...........................................................................................10

    ............................................................................................................................................ 15INTRODUCTION AND MOTIVATION FOR THE PROJECT: ................... 17

    NEED ANALYSIS: .......................................................................................... 17

    Need for a survey .............................................................................................17

    How a survey needs to be conducted .................................................................18DESIGN ALTERNATIVES ............................................................................................... 20

    BASIC DESIGN ..................................................................................................................22

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    DESIGN ENGINEERING / THEMEDEVELOPMENT (DE/TD)

    INTRODUCTION:

    DETD basically stands for Design Engineering / Theme Development.

    This course basically deals with the development and implementation of a

    particular theme. This gives an opportunity to integrate the theoretical aspects

    of engineering into our daily lives which is more or less practical in nature.

    The various steps involved in the design process are:-

    Need identification

    Problem formulation

    Need analysis

    Generation of large number of design ideas

    Feasibility study

    Preliminary design

    Detailed design Manufacture

    Evaluate and check if it satisfies its purpose for which it was designed

    ADVANTAGES OF DE/TD:

    This course has helped us in the development of the following

    qualities:-

    Objectivity

    Questioning attitude

    Open mindedness

    Constructive discontent

    Sensitivity

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    In this course, we try to suggest innovative ideas or provide better

    solutions to the immediate problems concerning our daily lives by

    considering the feasibility, reliability studies, economic viability and

    consideration for safety.

    After the identification of need the most prominent among them isselected through public surveys and similarly the preliminary design is again

    in accordance with the public interest.

    Usually there is lot of difference between theoretical design and its

    practical implementation. Thus this course introduces us to the basics of

    design process and provides a platform to use our creativity and

    innovativeness to put the project into practical implementation.

    METHODOLOGY OF DESIGN

    It is a step by step procedure for solving open-ended design problems. In ourdesign engineering/theme development (DE/TD) project, we have gone throughsame steps as mentioned in methodology of design. The brief descriptions ofthe steps involved in it are given below:-

    REALIZATION OF NEED:-Following factors are considered in the step of realization of need:-

    Preliminary need statement of the sponsors. Identification of the need. The requirement of the society need to be jotted down at one place, sothat particular need of society, which could be fulfilled, can easily b foundout.

    PROBLEM FORMULATION:-Problem Formulation is a step in which the designers problem statement isgiven. State what is to be achieved (without thinking about the solution) inmost general terms. Statement shouldnt suggest solution to the problem.

    NEED ANALYSIS:-

    A. Analyze in details what is to be done:Understand, what is to be accomplished? What are the existing methodsto do it? Will the proposed device save labor, be cheaper, efficient andfulfill the need of user? Will there be demand of the device & will there

    be economical justification for the product?

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    B. Identify Objectives:Before accomplishing anything, we should be clear in our objectives.Objectives include what the user wants, knowing which; we can achieveease of operations, ease of maintenance and enhance durability and levelof comfort.PREPARE THE WEIGHTED RELATIVE ATTRIBUTE MATRIX (IFREQUIRED).

    C. Activity Analysis:Identify inputs, outputs, desirable and undesirable restrictions on inputsand outputs of the system, interaction between sub systems, andcomponent of the system, with the desirable and undesirable environment.

    D. Set Targets Objectives and Design Specifications:-Identify desirable performance, cost and time objectives (wants andgenuine restrictions on input, output and systems.)

    E. Philosophy Of Design:-General philosophy needs to be framed.

    GENERATION OF LARGE NUMBER OF SOLUTIONS:-In this, design concepts are to be brought out to achieve the need. Analyze indetail, what is to be achieved? What are the various steps? How to gothrough them? What will be the difficulties? How to overcome them? Forthese, use design methods to create ideas, brain storming groups, individualcheck lists analogies, morphological analysis etc.

    SCREEN FOR FEASIBILITY:-A. Check all the ideas for feasibility: Physical Reliability

    It is to be seen, will the solution work under given circumstances? Canwe develop successful design out of this? Can we perform all thefunctions?

    Technical FeasibilityAre any laws being violated? Will the expected performance levels beadequate? Can it be made with the talent, skill and facilities available?Is the raw material available easily and continuously? Are the mustconditions satisfied? Is it fooling proof??

    Social AcceptabilityIs it easy to use? Will it be suitable, acceptable to the people? Does itcause any harmful effects or hazards of any kind? Is it safe for the userand public in general?

    Economic Viability: How much will it cost? Will it have anyeconomic advantages for users? Will there be its demand at the cost ithas been priced? Will a manufacturing concern be benefited?

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    Financial FeasibilityWhat resources are needed for its design, development andmanufacture on the commercial basis? How can they be procured?Eliminate the concepts which are impossible, improvable and thosehaving low physical reliability, social unacceptability, too high a costor poor economic viability. Find the utility of the remaining designconcepts. Quantitative decision matrix may be used.

    PRELIMINARY DESIGN:-System conceptualization, functional diagram to accomplish differentfunctions as per the finally selected design concepts, system synthesis,interaction between sub systems, desirable and undesirable, compatibility,simplifications, minimum parts. Perform overall design calculations of fixingsizes, capacities, desired outputs, overall layout.

    DETAILED DESIGN:-A. Sketch mechanism for different functions:-

    Synthesize the subsystem, design for coordinated working as a whole.Determine the size and the shape of the parts on the basis of strength andfunctional and production requirements. Design for economical

    production of parts, ease of assembly, operation and use, maintenance,repair and replacement.

    B. Prepare drawings i. Assembly drawings to show all the parts, constructional details,

    methods of assembly and working of subsystem. Give as many views aspossible and sectional views of parts where assemblies are needed to show

    details clearly.ii. Detailed drawing of each part to define the part completely in shape

    and size. Give material specifications, manufacturing, instructions, tolerancesetc.

    FABRICATION AND TESTING:-Prepare operation, sequence for the fabricate parts, assemble prototype andtest whether it satisfies the identified need.

    COST ESTIMATE:-Prepare a rough estimate of cost.

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    IDENTIFICATION OF NEEDThere has to a need or some area of dissatisfaction which can initiate the design

    process. Thus identification of need is very important and is the first step in the

    design process.

    The group was asked to come up with problems concerning our daily lives.The students identified various areas in our daily lives where there was scope for

    improvement. The prominent ones which caught our attention have been listed

    below:-

    TRAFFIC CONTROL SYSTEM

    1. IDEA/INNOVATION The product being proposed is a module that

    will be used to control traffic in the urban cities. It will comprise of a

    sensor that can be fixed in the upper layer of the roads and it will be

    able to sense the volume of the traffic that will be moving over it. This

    data will be sent to a central control system in the city. This central

    system will process data received from all the sensors around the city

    and then will send signals to the traffic lights all over the city such that

    the traffic lights will be green, yellow or red according to the volumeof traffic in that lane.

    2. NEED When we move in cities we see that we need to wait for the

    traffic lights to go green for long durations like 60 or 120 seconds even

    when there is no traffic on the other lane in which signal is green. This

    causes wastage of time as well as a large volume of traffic gets

    accumulated unnecessarily.

    3. EXISTENCE - After a detailed search on the internet and in local

    markets, it was found that a number of different traffic control systems

    are proposed but either due to their high cost or problems in their

    implementation. We propose to use simple and cheap sensors like

    photodiodes or simple infrared sensors.

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    4. COST Where ever we have a traffic signal arrangement, a

    communication network is already there. So we need not remake or

    change all of our system but the just the sensors need to be placed in

    the roads and their interconnection with the network is required. Thismakes our plan very cost effective.

    5. FEASIBILITY - The product can be manufactured with sufficient ease

    in the labs and workshop of faculty of engineering. Any industry

    already into manufacturing electronic component or sensors can easily

    expand their product range by including the proposed design.

    SMART PARKING SYSTEM FOR VEHICLEs:

    1. IDEA/INNOVATION The idea is to design system in a car whichconsists of group of cameras mounted along all over periphery of the

    car which takes respective views in all the directions in horizontal

    plane and then through a computer simulation programming technique

    we assemble these views into a single top view of the car; this view

    will aid the driver to park the car more efficiently.

    2. NEED With the increase in traffic on the limited roads and parking

    places their exist an utter need of parking car in a well oriented manner

    close to other standing car for utilizing the parking space more

    efficiently.

    3. EXISTENCE Such system has not been introduced earlier on

    application but has been remained in theory due to lack of

    development of such a well-timed and sophisticated software.

    4. COST- The system would include minimum cost of Rs.50, 000 for

    cameras and relative sensors and cost of software interface is not

    decided.

    5. FEASIBILTY: The project is feasible only through the development of

    more sophisticated video assembling software interface.

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    SOLAR POWERED GPS GUIDED AUTONOMOUS

    VEHICLE

    1. IDEA/INNOVATION: The proposed vehicle has semi autonomous

    control which can be transferred to manual control. There are sensors

    employed for avoiding the obstacles by turning the vehicle. In

    autonomous mode path planning is employed to guide the vehicle

    using GPS. The vehicle is provided with solar cells.

    2. NEED- The worsening of todays energy scene with each passing day,

    and increasing global problems of pollution, global warming, fossil

    fuel depletion, etc, itself tell the need of a new energy source which is

    clean, versatile, easily accessible, and solar energy is better in thesethan its competitors.

    Also the concept of autonomous vehicles is of prime importance in

    todays world with the aim of creating a better transportation system

    for the society. An autonomous system is well coordinated, controlled

    and planned. In present system the increasing number of accidents tell

    the importance of this concept.

    3. EXISTENCE: This idea is present only in research fields. There is no

    commercialization of this project in todays world.

    4. COST: Include the cost of chassis, motors, sensors, solar cells,

    batteries, etc. A rough estimate is about 1.6 lac.5. FEASIBILITY: This idea is feasible. Already a lot of research had

    been done on solar energy in faculty of engr. The sensors are provided

    in the lab. With the kind of workshop and lab facilities we have the

    design and development of the vehicle is feasible.

    SMART HOME SYSTEM:

    1. IDEA/ INNOVATION A wireless communication system within

    home which through Bluetooth waves can inter-relate each and every

    electronic appliances and sensors for smarter home management.

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    2. NEED In modern home the residents are becoming more and busier.

    They require smart system that would make their housing experience

    more enjoyable as

    Through this system the house becomes more secure as the

    smoke detectors, theft cameras could respond immediatelythrough message alerts via central server connected to mobile

    phone to the owner in case of any discrepancy.

    Through this system we could transfer files from one storage

    device to another linked with desktop, laptop, TV to the output

    peripheral printer or scanner as needed; thus saving cost of extra

    auxiliary devices

    3. EXISTENCE It is in existence and in application in many western

    homes of developed world but it can also be further modified with theaid of central server for receiving and sending information in and out

    of the house or office.

    4. COST depends entirely on types and number of appliances connected

    to central server whose cost could be round in a lakh.

    5. FEASIBILITY The system is feasible easily as only problem lies in

    the extent of its usage.

    PARKING GATE USING IR

    1. IDEA/INNOVATION In this project the Infrared is used tocontrol the parking gate. An Infrared transmitter is installed in the owners

    car and a receiver is installed on the parking gate. When the owner

    reaches home, Infrared transmission and reception will be detected by the

    microcontroller and it gives the appropriate command to open the gates

    automatically so the Car can enter the building without any involvement

    of physical action of human being to open the gates.

    2. NEED - As next-generation electronic information systems evolve,it is critical that all people have access to the information available via

    these systems. Examples of developing and future information systems

    include interactive television, touch screen-based information kiosks, and

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    advanced Internet programs. Infrared technology, increasingly present in

    mainstream applications, holds great potential for enabling people with a

    variety of disabilities to access a growing list of information resources.

    Already commonly used in remote control of TVs, VCRs and CD

    players, infrared technology is also being used and developed for remote

    control of environmental control systems, personal computers.

    3. EXISTENCE - After a detailed search on the internet and in local

    markets, it was found that similar products exist but they do not cater to

    all Car locking systems Augmentative communication devices

    Computers

    a. Mouse

    b. Keyboards

    c. Floppy disk drives

    d. Printers

    4. COST - The entire system is not costly and is also reliable.

    5. FEASIBILITY - The product can be manufactured with sufficient

    ease in the microprocessor lab of faculty of engineering. Any industryalready into manufacturing such an accessory can easily expand their

    product range by including the proposed design.

    PROBLEM SELECTION

    The objective now was to select the most suitable theme as our project.The chosen theme should be such that it satisfied the immediate need of the

    people of all sections of society. Hence, a survey was conducted to get the

    opinion of the public and to gauge the demand of the people.

    The people were asked to rate the projects on the basis of their

    innovation, feasibility, cost, need/usage and existence on the scale of 1 to

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    5(1-Best and 5-Worst). Then overall total was calculated. The results were

    observed as follows:

    PROBLEM SCORE

    Solar owered GPS uided autonomous vehicle 11Smart parking system for vehicles 14Smart home system 17Traffic control system 15

    Automatic garage opener 13

    Auto volume adjustment in audio systems 16

    Thus, it is apparent from the table that majority of people opted for project

    of solar powered GPS guided autonomous vehicle. We decided that solar

    powered GPS guided autonomous vehicle be selected as our theme for

    DE/TD.

    SURVEY(to be included)

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    16

    Initiation: Generation of idea

    Definin the roblem

    Isstudy

    feasibl

    e?

    Collecting the

    Is there a

    need toeliminate the

    selectedproblem?

    Abundan

    Abundan

    Find out the

    need analysi

    Record theobtained

    information

    Critical examination

    Is

    information

    sufficient?

    Development of new

    method

    Re examine the record

    Selecting main problem on which wehave to work

    Report making

    End

    No

    Yes

    Yes

    YNo

    No

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    DESIGN PROCESS

    SOLAR POWERED GPS GUIDED AUTONOMOUSCAR

    INTRODUCTION AND MOTIVATION FOR THE PROJECT:

    After brainstorming session, one idea appealed entire group. It was the design

    and development of solar powered autonomous vehicle. The proposed

    vehicle has two controls, namely autonomous and manual, with manual

    switching provided. Sensors are employed for avoiding obstacles that hinderthe path of the vehicle. The vehicle turns taking alternate path to avoid the

    obstacle and in worse case if it faces an obstacle larger than avoidable it just

    stops and waits for the obstacle to remove. Manual control comes handy in

    this condition. In autonomous mode the micro controller plans for the best

    path when it is provided with the location of the target. The vehicle is

    provided with solar power which can provide life to the vehicle for 2-3 hours

    continuously in a day charging.

    NEED ANALYSIS:

    Need for a survey

    Before designing any theme or any problem, it is necessary for the designer

    to have the specifications in front of him. This will enable him to draw out a

    plan to connect the requirements with the resources available. Thus, the need

    is to be analyzed for parameters like requirements of different groups of

    people, performance parameters and ultimately the cost of manufacture.

    Thus, a survey was conducted which enabled us to find out what exactly what

    the people expected from the device. The survey sheets are provided to

    preserve the authenticity of the need analysis.

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    How a survey needs to be conducted

    Surveys are important tools which give the response of the people to a

    problem. The survey is conducted in a manner such that the sample chosen

    reflects the whole of the population or that cross section of people for which

    the problem has been poised. Thus, proper sampling is very important in

    order to get a complete picture of the problem.

    Thus, in our survey, we have tried to identify the users of the tank cleaning

    device and have classified them broadly into 3 categories:

    Manufacturers

    Distributors

    Household users

    We feel that this classification almost covers the whole of the spectrum for

    which the product has been designed.

    The table given below summarizes the various features as desired by the users

    (rating is done on a scale of 1)

    Accuracy Durability Cost Reliability PerformanceEase of

    operation

    Manufacturers 0.85 0.80 0.75 0.80 0.75 0.80

    Distributors 0.55 0.75 0.85 0.65 0.80 0.65

    Users 0.68 0.76 0.68 0.68 0.84 0.68

    Others 0.70 0.65 0.45 0.80 0.70 0.75

    Average 0.695 0.740 0.680 0.730 0.770 0.720

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    This survey gave us the information about the various types of users

    regarding their needs and thus helped us to formulate our problem

    statement as well as also in-

    Analyzing in detail what is to be done?

    Identifying objectives - It includes "WANTS" of users.

    Activity analysis - It is identification of inputs, outputs desirable

    and undesirable, restrictions on inputs, outputs and the system.

    Setting target objectives and design specifications

    NEED STATEMENT

    In fast growing transportation faculties, the new world is in constant

    pressure of developing new ways to develop green and effective mediums in

    order to sustain ecological balance on our planet Earth. The development of

    solar powered vehicles initiates this noble cause but they have to be

    competitive enough to face stiff competitions with other powering techniques(whether conventional or not) to be able to taken noticed by users.

    The public has had an on again/off again love affair with solar

    powered cars. The idea of using the suns energy as fuel is inherently

    appealing. However many people have also raised valid questions about the

    usefulness of the solar powered car as a reliable means of transportation.

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    DESIGN ALTERNATIVES

    On basis of power transmission to which tire: Here in the design wepreferred using single rear wheel drive because it will aid car in easy turning

    without skidding as well as lesser power loss due to friction in the bearings.

    Mode of transmission: Here we have incorporated two permanently alignedspur gears with gear ratio of 1:1(for lesser speed) coupled between two shafts, onehaving motor and other having wheel axle. The reason behind the choice is to

    make the model as simple as possible which fulfills our basic demand.

    Motors

    Circuits

    Sensors

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    RESULTS OF BRAIN STORMING

    Usage of four wheeled drive....

    For better stability of vehicle on the road and for carrying theweight of the solar panel.

    For automatic steering control on the front axle by the usage of

    stepper motor.

    Usage of semi-automatic control mechanism...

    For more reliability of performance of the vehicle so that it could

    reach to its desired location by avoiding obstacles as it could switch

    between manual and auto mode. For ease of operation and less interference or even unmanned

    vehicle is possible at the need of time.

    Usage of solar power as chief source of energy...

    As it provides for free and sustainable source of energy which is

    easily accessible at certain period of time.

    Ease of construction of the vehicle with no complex power and

    transmission parts being used.

    It can pay back it initial cost within few years of its operation and

    after than the user can earn profit on it.

    Usage of having four seats on the vehicle...

    As it can support load of about 300kg around and run at a fair speed

    to decent distance with the battery properly charged.

    Economical capacity which it could handle.

    Usage of stepper motor and dc motor Stepper motor provides for high torque needed for turning.

    DC motor needed for transmission of power to driving shaft for

    moving the vehicle.

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    BASIC DESIGN

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    FEATURES

    Solar Powered

    GPS Guided

    Obstacle avoidance

    Path follower

    Can switch between auto and manual control

    Compact and light weight

    Microcontroller based control

    APPLICATIONS

    1. Transportation for public [especially for senior citizens and

    physically challenged]: As we know that sometimes senior citizens and

    physically challenged people becomes dependent on others for

    transportation, so this vehicle will lead to their self-dependency.

    2. In industries for carrying goods and raw material from one shop

    to other on well-defined paths: As Industries have well defined paths

    we can use this vehicle for transportation of goods and raw materials. It

    will also make environment pollution free.

    3. As a tourist vehicle in heritage areas to combat the problem of

    pollution: Pollution today has become one of the most alarming problem

    in maintaining our heritage and monuments so our vehicle can be run inareas of historical importance to avoid this problem.

    4. As surveillance vehicle: In critical areas i.e. behind enemy lines, we

    can use this vehicle as the spy for gaining access to the critical

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    information about enemy bunkers and control room for planning up

    strategic military operations.

    UNIQUE FEATURES OF OUR FINAL

    DESIGN

    It will be pioneer itself in the field of

    driverless vehicles:The humans though how well prepared for the job are subjected to make

    certain unforced errors which fortunately a good machine never

    commits. Thus we are making an unmanned control vehicle with built in

    sensors and rectifiers for achieving our purpose.

    Saves drivers cost and driving time of the human.

    Competitive edge:

    The technology is making life of the human restless as on each andevery day someone is coming up with better ideas of improving vehicle

    mobility within complex road traffic, thus we are introducing GPS

    tracking technology into this vehicle for autonomous mobilization.

    Affective fuel alternate:Petrol and diesel prices are on the rise and with the development of

    infrastructure and depletion of oil wells it will definitely be above par

    for a normal customer and then need of cheap and sustainable fuel willdefinitely arise; which could be sorted with the application of solar

    powered vehicles.

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    FUTURE ASPECTS

    1.Providing full autonomous functionality in the vehicle: Thecapabilities of the system will be extended for including the real life

    situations of traffic in the society.

    2.

    Path planning: - When provided with the location of the target thevehicle will plan a path to reach the same. The micro controllers using

    GPS system will guide the vehicle.

    3. Wireless Communication Systems range will be extended to

    increase the area of exploration which in todays proposed model is

    limited to a radius of 1.6km.

    4. Image processingfor exploration of unknown environments to

    create a virtual map of the terrain and communicating to the master

    control.

    5.Sophisticated interconnected road navigation system can be

    developed in the metropolitan cities with the incorporation of such

    highly advanced satellite communicated vehicles.

    COST ESTIMATE(to edit)

    Parts Final cost

    1. Chassis Rs.50,000

    2. Motors(DC and Stepper) Rs.30,000

    3. Battery Rs.8,000

    4. Solar panel Rs.20,000(per panel)

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    5. Supporting beams Rs.3,500 approx.

    6. Sensors and other electronic accessories Rs.15,000

    7. Accessories Rs.10,000 approx.

    TOTAL COST Rs.1, 56,500(approx.)