determination of potency for cellular and tissue-based ...€¦ · 11 q5a; viral safety evaluation...

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Determination of Potency for Cellular and Tissue-based Products: Considerations and Challenges The views and opinions expressed in this presentation are those of the presenter and should not necessarily represent the views and opinions of the PMDA. Kazunobu Oyama, PhD Principal Reviewer, Office of Cellular and Tissue-based Products, PMDA, Japan CMC Strategy Forum Japan 2016 December 5-6, 2016, Tokyo Marriot Hotel, Tokyo, Japan

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Page 1: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Determination of Potency for Cellular

and Tissue-based Products:

Considerations and Challenges

The views and opinions expressed in this presentation are those of the presenter and

should not necessarily represent the views and opinions of the PMDA.

Kazunobu Oyama, PhDPrincipal Reviewer, Office of Cellular and Tissue-based Products,

PMDA, Japan

CMC Strategy Forum Japan 2016December 5-6, 2016, Tokyo Marriot Hotel, Tokyo, Japan

Page 2: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Key Message

My Expectations…

Current

Future

What is the issues in determining specifications

of CTPs

2

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Presentation Outline

3

General Consideration

Specification

Potency

Procedures and Validation

Page 4: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Meaning and Purpose of Quality

4

Safety

Quality

Efficiency

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Quality Assurance

5

TOTAL QUALITY

CONTROL

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Understanding of Product Quality

6

Design Quality

Product Quality

・ Quality Management

Procedure

Equipment

Process

Material

Quality Risk Management / Knowledge Control

・Characterization・Control Strategy (Specification etc.)

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Establishment of Specification

7

Can be established and used for :

Specifications are one part of total control strategy designed to ensure product quality and process consistency.

Specification items are chosen to confirm the quality ensuring safety and efficacy, focus on biological characteristics.

Page 8: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Fundamentals of Specification

Release Testing

(Specification)

Process Consistency

・Process Control

・Process Validation

Prior Knowledge

Control of variable factors of final product

The release criteria of the final products

Quality control of the raw materials and intermediate products

Verification of the suitability of the manufacturing process

The method of maintaining consistency

Extended Characterization

Stability Profile

8

Page 9: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Determination of Specification

9

TPP QTPP

Quality Attributes

CQA

Release Testing

Material Controls

Intermediate Controls

In-process Controls

Non-CQA

Material Controls

Intermediate Controls

In-process Controls

Page 10: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Justification of Specification

Acceptance Criteria

Existing Knowledge of Mfg and Analysis

Historical Data of Process Controls and Release Testing

Prior Knowledge

Clinical Consideration

For Safety and Efficacy

Characterization Material Control Manufacturing Process and in-process control Process Validation of Verification Analytical Capability and Validation of Procedures Batch Analysis Stability

Specification items

10

Page 11: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

11

Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin

Q5B; Analysis of the expression construct in cells used for production of R-DNA derived protein products

Q5C; Stability testing of biotechnological/biological products

Q5D; Derivation and characterization of cell substrates used for production of biotechnological/biological products

Q5E; Comparability of biotechnological/biological products subject to changes in their manufacturing process

Q6B; Specifications: Test procedures and acceptance criteria for biotechnological/biological products

Guidelines for Quality of Biological Products

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Regulatory Aspects

12

The applicant should provide the rationale and justification for including and/or excluding testing for specific quality attributesICH Q6B [Test Procedures and Acceptance Criteria for Biotechnological/Biological Products]

Section 2.1.2 Biological activityAssessment of the biological properties constitutes an equally essential step in establishing a complete characterization profile. An important property is the biological activity that describes the specific ability or capacity of a product to achieve a defined biological effect.

Section 4.1.4 and 4.2.4 PotencyPotency is the quantitative measure of biological activity based on the attribute of the product which is linked to the relevant biological properties, whereas, quantity (expressed in mass) is a physicochemical measure of protein content. Mimicking the biological activity in the clinical situation is not always necessary. A correlation between the expected clinical response and the activity in the biological assay should be established in pharmacodynamic or clinical studies.

Page 13: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Specific Points to Consider for CTPs

http://www.jcrpharm.co.jp/news/201511

26_3991

Ref. Japan Tissue Engineering Co., Ltd. (J-TEC), HPhttp://www.mhlw.go.jp/stf/shingi2/000

0104129.html

Live cells

Heterogeneity, lot-to-lot quality consistency

Variability of test methods

Difficulty in identifying quality attributes to describe product efficacy and safety

13

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14

Specifications for CTPs could be well linked to clinical procedures and handling.

Medical specialists engage in handing CTPs at critical stages of cell therapy (e.g., biopsy, transplantation) relying on medical institution.

The aspects as medical technology for cell therapy can be taken into considerations when setting specification of the final product of CTPs.

Specific Features to Consider for CTPs

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Differences between Cells and Proteins

15

Setting specification for CTPs would be different from those of traditional biotechnological/biological products.

Page 16: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Key Consideration of QbD Approach

Identify the critical quality attributes based on the potential risks

Linking material attributes and process parameters to CQAs, in this case, risk assessment is useful

Establishment and implementation of control strategy

Knowledge and understanding obtained could facilitate continual improvement

QTPP

CQAs/CPP

Risk Management

Control Strategy

Continual improvement

16

Page 17: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Understanding of Process

DifferentiationPurification

Final Product

Process for collection of desirable cells • Designed culture system • Monitoring of cultivation• Confirming variability of desirable cells • Verification of intended process

Process for expansion of desirable cells• Designed culture system• Confirming growth profile• Consistency of cell attributes• Verification of intended process

Process for engineering of desirable cells• Designed culture system• Efficiency of differentiation and purification• Consistency of final product attributes

Cell/Tissue Collection

↓Primary Culture

ExpandCulture

Process Design and Quality Risk Management17

Page 18: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Different Quality Concepts of Regenerative Medical Products

characterization

specification

In-process control

Source materials, process variability

Regenerative Medical ProductsBiotechnological/biological products

characterization

specification

In-process control

Source materials, process variability

18

Page 19: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Specifications

Identification Biochemical markers, immunological markers,

characteristic products, and other appropriate genotypes

or phenotypes of the intended target cells and tissues

Purity Undifferentiated cells, cells exhibiting abnormal growth,

transformed cells, contaminating cells

Tests for process-related

impurities

Raw materials, non-cellular components, media

ingredients (including feeder cells), chemical reagents, or

any other process-related materials

Tests for cell-derived undesirable

physiologically active substances

Sterility tests, Tests for the presence

of mycoplasma, Endotoxin tests,

Virus tests

Potency tests, Specific biological

tests

Secretion of a specific physiologically-active substance

from the cell, specific (quantitative or qualitative) biological

testing that takes into account the cell type

Mechanical compatibility tests

Assay Cell number and cell viability

Specifications for the Final Products

19

Page 20: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

・Mature physiological function

・Mechanical/Structural function

・Immune response

・・・etc

・Physiological response/modulation

・Immune response/modulation

・Differentiation

・・・etc

Key elements of Potency

20

Page 21: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Dilemma for Biological Assay

21

Selection of assay method

In vivo assay

Ex vivo assay

In vitro assay based on primary cells

In vitro assay based on cell lines

alternative method

Impacts for assay method

MoA vs Quality Control

Relation to clinical effects vs Technical capability/QC suitability

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Potency should support prediction of efficacy of product.

If the secretion of a specific physiologically active substance from the cells or tissues is responsible for the efficacy or the essential effect of a product during its intended use, establish test parameters and/or acceptance criteria related to this substance in order to demonstrate the intended effect.

It should be more desirable to chose assay method that mimic and reproduce the intended physiological responses and functions by which the CTPs in patient focal site.

Point to Consider for Potency Assay

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Assay Method and Procedure

23

Method and Procedure

The following points should be taken into consideration for the design of the assay method.

The action principle more relevant to MOA is adapted.

Physiological responses and functions can be measured.

More understanding the key points that affect assay results.

Appropriate QC system suitability has been established.

Page 24: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Analytical Validation (1)

24

ICH Q2 (R1)The following points should be taken into consideration for implementation.

More knowledge for the action principle of assay method

Further understanding assay skills and performance at each step and/or all step of testing

Identification of key parameters relevant to assay method and performance

Key parameters; Specificity, Linearity, Rage, Accuracy, Precision, Robustness

Page 25: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Analytical Validation (2)

25

Validation : ICH Q2 (R1)

What is the issues

The assay method is not a simple testing system, there may be multiple complicated steps.

The factors of variability in cell-based assay are complicated, it is not easy to control of testing system.

There in no appropriate reference standard substance.

It is often difficult to implicate according to ICH Q2.

More flexible approaches for each product

Page 26: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Conclusion

26

Key Enablers

Knowledge of product quality and process robustness Quality control strategy Determination on case-by-case basis for each product

More science and risk-based approaches

Flexible approaches to current requirement

Earlier & more frequent communication between industry and regulatory authority during development

Page 27: Determination of Potency for Cellular and Tissue-based ...€¦ · 11 Q5A; Viral safety evaluation of biotechnology products derived from cell lines on human or animal origin Q5B;

Kazunobu Oyama, Ph.D.

Office of Cellular and Tissue based ProductsPharmaceuticals and Medical Devices Agency

[email protected]

Thank you for your attention!