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DEVELOPMENT OF FOOD PROCESSING SECTOR IN NORTH BENGAL & PROVISION OF INFRASTRUCTURE FOR FOOD PROCESSING SEZ

Prepared by:SHUBHRANEEL AICH10 ID 60 R15R.C.G.S.I.D.MM.TECH PROJECT2011-2012CONTENTSNEED FOR PROJECTINDIAN FOOD PROCESSING SCENARIOGOVT. POLICIES & INITIATIVES NORTH BENGAL POTENTIAL AIM, OBJECTIVES, SCOPE & LIMITATIONSPROJECT METHODOLOGYLITERATURE REVIEWCASE STUDIESDATA COLLECTIONANALYSIS & PROPOSALSDEVELOPMENT OF CC & PPC NETWORKSITE SUITABILITY ASSESSMENTINDUSTRIAL ALLOCATION ASSESSMENTINFRASTRUCRURAL SREVICES & UTILITIESMASTER PLAN OF FPSEZFLOW OF INFRASTRUCTURAL SREVICESDEVELOPMENT GUIDELINES FOR NPZRECOMMENDATIONS & CONCLUSIONBIBLIOGRAPHY

FARM INPUTS /SUPPLIERTRADE & DISTRIBUTIONVALUE ADDITION / PROCESSINGWHOLE SALE TRADEFOOD RETAIL & SERVICE

FLOW OF VALUE CHAIN ON FOOD PROCESSING20-25%10-15%20-30%10-15%TOTAL ADDITION IN VALUE CHAIN : 60-75%INTRODUCTION TO FOOD PROCESSING SCENARIO IN INDIAFACTORS IMPACTING FOOD PROCESSING SECTORDEMAND CONDITIONSRapid urbanizationRising per capita incomeMore than 10% growth predictedINDUSTRY STRATEGY & STRUCTUREIndustry is highly fragmentedVery low FDI in food processing sector in IndiaFACTOR CONDITIONSAvailability of natural resourcesThe low processing levels High level of wastageRELATED AND SUPPORTING INDUSTRIESPresence of various institutionsNo significant evidence of coordination among the supporting bodiesGOVERNMENTTax holiday for new food processing unitsLiberalized overall policy regime

SOURCE : National Manufacturing Competitiveness Council Report, Govt. of India

MAJOR SEGMENTS IN FOOD PROCESSING

STATE WISE SHARE OF FOOD PROCESSINGSTATUS OF FOOD PROCESSING SECTOR IN INDIAAbove figure represents the growth in food industry in terms of production value in INR Crores

CAGR 35%SOURCE : Vision 2015 : Strategy & Action Plan for Food Processing Industries in India, MOFPI Report

GOVT. POLICIES & INITIATIVES FOR FOOD PROCESSING SECTORPROBLEMS OF TAXATION IN FOOD PROCESSING INDUSTRYPROBLEMS OF FINANCE FOR FOOD PROCESSING SECTORFOREIGN DIRECT INVESTMENT POLICYINITIATIVES TAKEN FOR EXPORT PROMOTION

GOVERNMENT OF INDIA SCHEMES / POLICIES FOR DEVELOPMENT OF FOOD PROCESSING INDUSTRY:Infrastructure:Mega Food Parks Scheme (MFPS). Scheme for cold chain & value addition infrastructureCapital Investment Subsidy Strengthening of Agricultural Marketing Infrastructure,Policies related to Quality Control & TestingQuality/ Safety Management System Food Testing Laboratories. Schemes for Quality DevelopmentIMPORTANT FINANCE RELATED GOVT. POLICIES INFLUENCING FOOD PROCESSING SECTOREXISTING SCHEME UNDER 10th PLANPROPOSED SCHEME UNDER 11th PLANSupply driven-not entrepreneur drivenDemand drivenPost marketedPre marketedStand-alone (no backward and forward linkages)Strong backward and forward linkages-reliable and sustainable supply chainNo Project Development AgencyProject Management Agency (PM) (to handhold from concept to commissioning)No financial closureFinancial closure to be ensured by the Project Management AgencyTargeting small & medium enterprises with a minimum of 20 units for a 30 acre parkNo restriction on the number of units-restriction can be on the quantity of material to be handledActivities confined to park aloneComplementary activities can take place outside the central park by creating the required infrastructure in a well-defined Zone to be finalised after a feasibility study.Financial assistance 25% limited to Rs.4 Crore inadequate to create the appropriate infrastructureHigher scale of assistance to meet 75% of the project cost with a ceiling of Rs. 50 crore per park (90% in difficult areas).

SOURCE : Annual Survey of Industry (ASI), MOFPI and IMaCS analysis NHM- Action Plan for West Bengal, Ministry of Agriculture, Government of India

Following figures represent the comparison of Fruit & Vegetable requirement vs. production showing the surplus availability in state of West Bengal NORTH BENGAL : DEVELOPMENT POTENTIAL ANALYSIS

Following map represents the major Fruit & Vegetable production areas in West Bengal with area & amount of productionSYMBOLFRUIT & VEGETABLE CROPAREA000 HA.ANNUAL PRODUCE(000 TONS)Mango67.76405.95Pineapple11.85342.59Banana25.73502.11Papaya8.48245.67Orange3.5033.05Guava 9.00133.78Jackfruit 10.42143.47Litchi6.5555.67Coconut30.564007.39 Sapota3.6943.26Cashewnut9.719.56Tomato47.63748.60Cabbage70.691830.45Cauliflower63.741649.37Radish34.65445.05Pea24.58114.52Brinjal145.62661.60Onion16.02173.14

SOURCE : West Bengal State Food Processing & Horticulture Department, Govt. of West Bengal

AREA APPRAISAL OF NORTH BENGALANALYSIS OF DEMAND/ EXPORT POTENTIALGOVT. POLICIES & INITIATIVES CRITERIA FOR ANALYSISAVAILABILITY OF RAW MATERIALSPOTENTIAL OF AREA TO SUPPORT INDUSTRIESEXISTING OR PROPOSED INDUSTRIESINFRASRTUCTUREOBSERVATIONS:AREA RICH IN FRUIT & FLOWER PRODUCTIONHAS ABUNDANCE & VARIERY FOR EXPORT & PROCESSINGLAND, POWER, WATER, HR AVAILABLEFEW EXISTING INDUSTRIESRESULT:AREA FEASIBLE FOR DEVELOPMENT OF LARGE PROCESSING INDUSTRYCRITERIA FOR ANALYSISQUANTITATIVE ANALYSIS OF PRODUCEMARKET IDENTIFICATION IN INDIA/ABROADIDENTIFICATION OF REQUIRED FINISHED GOODSOBSERVATIONS:LARGE MARKET FOR EXPORT OF RAW & PROCESSED GOODSDEMAND AREAS WITHIN COUNTRY & ABROADENOUGH SURPLUS MATERIAL TO SUSTAIN PROCESSING SECTOR RESULT:LARGE DEMAND OF PROCESSED GOODS PROVIDE REQIRED MARKETCRITERIA FOR ANALYSISSPECIAL AREA ALLOCATIONEXPORT & TAX INCENTIVESINFRASTRUCTURE SCHEMESAGRICULTURAL SCHEMES

OBSERVATIONS:2 FOOD PARKS, 1 SEZ,1 AEZ PROPOSEDPROPOSALS FOR MARKET LINKAGES & COLD STORAGE CHAINEXPANDING CATCHMENT / PRODUCTION AREAS RESULT:GOVT. POLICIES FAVOUR THE DEVELOPMENT IN THS SECTORANALYSING THE POTENTIAL OF DEVELOPING FOOD PROCESSING SECTORNEED OF DEVELOPMENT OF LARGE SCALE INDUSTRIAL ZONE FOR FOOD PROCESSING SECTOR IN THE AREA OF NORTH BENGAL FOR REGIONAL ECONOMIC & SOCIAL DEVELOPMENT

ESTIMATEDINVESTMENTREQUIRED BY 2015: EUR 22.9 BILLIONChanging consumerism, high income levels with increasing disposable incomeGrowing corporate sector participation, improved infrastructure and supply chain,Demand for processed,and value - added productsHigh returns in terms of quality and brand loyalty buildingHigh demandHighinvestmentsBACKWARD INTEGRATIONFrom farm to the Cold StoreCollection Points close to farms:Farmer not required to go to MarketTransparency in pricesMaintaining the Cold Chain Refrigerated logisticsDeveloping QualityBetter VarietiesPost Harvest ManagementEducation ProgramsFORWARD INTEGRATION:Selling in the Domestic MarketDevelop markets from existing levelsReduce number of middlemenSelling in Foreign MarketsDeveloping International StandardsMarketing on Competitive Terms

ESTABLISHING NEED FOR PROJECT

AIM:Development of Food Processing Sector in North Bengal region & designing of infrastructural services of a Food Processing SEZ.OBJECTIVES:Identification of catchment areas & providing development strategies with respect to terminal markets, Collection Centres, Primary Processing Centers, storage infrastructure, logistics & transport linkagesIdentification & delineation of site for SEZ, broad level master planning of processing & non processing zones of the SEZ with respect to relevant surrounding areasDesigning of Infrastructural services for SEZ Processing zonesDevelopment guidelines for Non Processing AreaSCOPE OF WORK:Physical planning & design of SEZ infrastructure for Processing Zone Master planning & development guidelines for Non processing zone.Development guidelines for location PPCs / Terminal markets Study area considered : Districts Darjeeling , Jalpaiguri , Koch Bihar, North Dinajpur, South Dinajpur & Maldah have been considered under scope of the project.

Project deliverables:Identification of catchment areas & identification of terminal markets for raw material.Providing network of Collection Centers & Primary Processing Centers Design of a typical Primary Processing CenterDevelopment strategies for Cold storage & WarehousingIdentification & delineation of site for SEZIndustrial allocation within SEZBroad level master planning of Processing Zone & Non Processing ZoneDesigning of Infrastructural services for SEZ Processing ZonesDevelopment guideline for SEZ Non Processing ZoneAIMS & OBJECTIVES

PROJECT METHODOLOGY & WORKFLOW

Industrial park with a number of processing unitsCommon design factory shedsCommon facilities such as WaterElectricity Effluent treatment Specialized facilities Cold storageWare housing LogisticsFacilities for storage, sorting grading cleaning etc. Transportation facilities like refrigerated vans, trucks etc .Storage facilities will include all weather warehouses and cold storageLocated near natural aggregation points will serve a number of collection centres lying in close proximityPrimary grading sorting may be doneLITERATURE REVIEW : MFPSMEGA FOOD PARK SCHEME (MFPS)Inclusive concept which is aimed at establishing direct linkages from the farm to processing and on to the consumer marketsEfficient logistics facilities will connect the collection centres to the primary processing centres, which in turn will be connected to a central processing centre.The scheme aims at facilitating the establishment of food processing industry backed by an efficient supply chain, which will include collection centres, primary processing centres and clod chain infrastructure. 30-35 food processing units integrated by CPFCollective investment of about 250 crores Annual turnover of 400-500 crores Generate employment for about 30000 people.

COLLECTION CENTERAggregationTransportationPRIMARY PROCESSING CENTERSorting, Grading & storageRefrigeration vansCENTRAL PROCESSING CENTERCommon technical infrastructureCommon facilitiesBasic infrastructure & utilitiesStandard design factories

MEGA FOOD PARK SCHEME

PROCESSING AREAINDUSTRIAL AREA: MANUFACTURING & SERVICES UNITSINFRASTRUCTURE FOR UNITS

50 %MINIMUMNON PROCESSING AREASOCIAL INFRASTUCTUREHOTELSHOSPITALSHOUSINGSHOPPINGRESIDENTIALSCHOOLInfrastructure only to the extent approved by Board of Approvals qualifies for the tax concessions & exemptions. Excess infrastructure can be built with out tax benefits

SEZ ENTITIESSEZ DEVELOPERCO-DEVELOPERSEZ UNITUNITS FOR ACTIVITIES:

Manufacturing goodsRendering servicesTrading or warehousing purposesEXCLUSIVE FACILITIES FOR UNITSCanteensPublic telephone boothsFirst aid centres,CrchesINFRASTRUCTURAL SEVICESFree Trade Warehousing Zones,International Financial Services CentreLITERATURE REVIEW : SEZSPECIAL ECONOMIC ZONE (SEZ) :Geographical region that has economic laws different from a countrys generally applicable economic laws.Underlying objective being an increase in economic growth and activity through increased foreign investment.No Customs DutyNo Excise DutyNo Sales TaxNo Service TaxNo Purchase TaxNo Stamp duty / Registration FeesNo Stamp duty on MortgagesNo Electricity dutyExemption from Income Tax100% for the first 5 years50% for the next 5 yearsNo Minimum Alternate TaxNo Income Tax for 10 years No MAT No Dividend Distribution Tax ADVANTAGES FOR DEVELOPER / UNITSDEVELOPEMENT & OPERATIONS STAGEPROFIT STAGE

LITERATURE REVIEW : LOGISTICSFARMERSUPPLIER OF RAW MATERIALSVALUE ADDITIONDISTRIBUTION CENTRESTRANS-SHIPMENT HUBSRETAIL OUTLETSONLINEFINAL CONSUMERFLOW OF GOODSFLOW OF FINANCEFLOW OF INFORMATIONMANUFACTURERCONSUMERLOADINGSTUFFING CLEARINGROAD RAILAIRSEAPIPELINECWC, SWCICD, CFSLOGISTICS PARKUNLOADINGDE-STUFFINGCLEARING

TRANSHIPMENTValue chain in Logistics / Supply chain of Food Processing sector A typical supply chain in a Food Processing Logistics system

LITERATURE REVIEW : LOGISTICS

MANUFACTURING

DOMESTIC SUPPLIERSINTERNATIONAL SUPPLIERSFINAL ASSEMBLYDISTRIBUTION CENTREDEPOTCONSUMERDISTRIBUTION CENTREDISTRIBUTION CENTREDEPOTDEPOTDEPOTDEPOTRETAILEREXPORT

DOMESTIC WARE HOUSEBONDED WARE HOUSE / FTWZINLAND CONTAINER DEPOTPACKAGINGCOLDSTORAGE3RD PARTY LOGISTICSBANKINGOFFICE SPACE / TRAININGPARKING & BOARDINGTRUCK TERMINALRAILTERMINALPORT TERMINALAIRPORT TERMINALLOGISTICS PARK

LOGISTICSTRANSPORTATIONWARE HOUSINGVALUE ADDITIONPackagingLabeling & assemblingExpress servicesTracking & tracingA conceptual layout of a typical logistics hubRigid packagingSemi rigid packagingFlexible packagingBottle, metalMetal boxWooden boxCarton boxPlastic bottlePaper, plasticFilm, alu. FoilCellophaneRoad transportRail transportSea transportAir transportPipeline transport

LITERATURE REVIEW : LOCATION THEORYTHEORYMAJOR WORKNEOCLASSICAL APPROACHVon Thunen (1826), Launhardt (1882), Weber (1909, 1929), Palander (1935), McCann (1993), Smith (1981), Isard (1956)BEHAVIOURAL APPROACHPred (1967), Simon (1955), Cyert and March, (1963), Townroe (1972), Hayter (1997), Krumme (1969), Keeble (1976, 1978), Pellenbarg (1985, Louw (1996), Ebels (1997)INSTITUTIONAL APPROACHMartin (1999), Fukuyama (1995), Cooke and Morgan (1998), Trigilia (1986), Putnam (1993), Becattini (1990,2002) Amin (2000)EVOLUTIONARY APPROACHNelson and Winter (1982), Brons and Pellenbarg (2003), Boschma and Frenken (2004), Boschma, Frenken, Lambooy (2002)

CRITICAL FACTORS TRANSPORTATION Pipeline facilities. Airway facilities. Highway facilities. Railroad facilitiesLABOUR Low cost labour. Skilled labour. Wage rates. Unskilled labour. Cost of living. Worker stability. RAW MATERIALS Proximity to supplies. Availability of raw materials. Nearness to component partsMARKETS Existing consumer market. Existing producer market. Potential consumer marketINDUSTRIAL SITE Accessibility of land. Cost of industrial land. Developed industrial parkUTILITIES Water supply, cost and quality. Disposable facilities of industrial waste. Availability of fuelsGOVERNMENT ATTITUDE Building ordinances. Zoning codes. Compensation lawsTAX STRUCTURE Tax assessment basis. Industrial property tax ratesCLIMATE Amount snow fall. Percentage of rain fall. Living conditionsCOMMUNITY Attitude of community residents. Quality of schools. Religious facilitiesPOLITICAL SITUATION OF FOREIGN COUNTRY Protection against expropriation. Treaties and pacts. Attitude in the United Nations. GLOBAL COMPETITION AND SURVIVAL Material and labour. Market opportunities. Availability of capitalGOVERNMENT REGULATIONSClarity of corporate investment laws. Regulations concerning joint ventures and mergersECONOMIC FACTORS Standard of living. Per capita income

STRUCTURING OF FOOD PROCESSING SECTOR IN INDIA STATE OR ZONAL LEVEL NETWORK OF FOOD PROCESSING INDUSTRIESAGRI EXPORT ZONEFOOD PROCESSING SEZMEGA FOOD PARKSPRODUCTION AREATERMINAL MARKETSPRIMARY PROCESSING UNITSLOGISTICS / MARKET LINKAGES / TRANSPORTATIONFOOD PROCESSING INDUSTRIESFOOD PACKAGING INDUSTRIESQUALITY CONTROL & FPO LAB RESEARCH & DEVELOPMENTMULTI-MODAL TRANSPORTCENTRAL PROCESSING UNITINFRASTRUCTURE FACILITIES:POWER SUPPLYWATER SUPPLYWASTE MANAGEMENTEFFLUENT TREATMENTFIREFIGHTING SERVICESWAREHOUSESCOLD STORAGETRANSPORT TERMINALCOMMON UTILITIESAIRPORT CARGO TERMINALCOLD CHAIN STORAGECASE STUDY : FOOD PROCESSING AEZ DESCRIPTION:These are large areas designated for promotion of export depending on production potential of a particular product. These are not delineated to a specific small area.PURPOSE:They are product & area specific which are developed mainly for sourcing of raw materials to other lines of activity such as Packaging, Processing & eventually export.STAKE HOLDERS:Farmers, State Government, Central Government, Exporters INFRASTRUCTURE:Terminal market, Sorting and grading centre, Warehouses to store produce INCENTIVES:Incentives are limited; Mostly incentives are for farmers in form of better seeds, equipment, finance, information. Exporter may also enjoy financial incentives AREA : No area limitations; Gathering / collection point for surrounding catchment areaUNITS:Not specific; Depending on catchment / production area

CASE STUDY : FOOD PROCESSING SEZDESCRIPTION:SEZs are very large Industrial areas divided into Processing (Industrial Infrastructure) & Non Processing (Social Infrastructure). They are classified on basis of the types of industries that are developed in a SEZ.PURPOSE:SEZs are regions that have different economic laws, for increased economic growth and activity through increased foreign investment.STAKE HOLDERS:Development authority, Units, Government, Developers, Financial InstitutionsINFRASTRUCTUREPower & ElectricityWater purification & supplySolid waste managementWaste water treatment Effluent treatmentRoads & Transport HotelsHospitalsResidentialEducational InstitutionsShoppingFinancial institutionsSEZ must have integrated Logistics Hub or any transportation facilities except parking facilities. The primary processing centres will provide facilities for storage, sorting grading cleaning etc.INCENTIVES:Tax benefits for Units & Developers, Assistance to developers for land acquisition & finance, Exemptions from taxesAREA : Up to 1000 Hectares (depending on type, region & requirement)UNITS : 300 - 500 units (depending on size)

PEARL CITY FOOD PORT (SEZ)Tuticorin, Tamil Nadu, India

CASE STUDY : MEGA FOOD PARK SCHEME DESCRIPTION: MFPS has a Central Processing Centre as the nuclei of all value addition activities facilitated by Primary Processing Centres, which will act as point of aggregation and primary handling to provide ready to use raw materials. The Central Processing facility will be an industrial park and will house a number of processing unitsPURPOSE:MFPS is an inclusive concept which is aimed at establishing direct linkages from the farm to processing and on to the consumer markets, through a network of collection centres and Primary Processing Centres. STAKE HOLDERS:Development authority, Units, State Government, Central Government, FarmersINFRASTRUCTUREMFPS provide following mandatory infrastructural provisions:Power & ElectricityWater purification & supplySolid waste managementWaste water treatment & Effluent treatmentRoads & Transport IFP generally have integrated Logistics Hub or any transportation facilities except parking facilities. INCENTIVES:Tax benefits for Units, Assistance to developers for land acquisition & financeAREA : 150 -300 Hectares (depending on requirement)UNITS : 100 - 150 units (depending on size)

JANGIPUR BENGAL MEGA FOOD PARK Murshidabad, West Bengal, India

CASE STUDY : INDUSTRIAL FOOD PARKDESCRIPTION:IFP are similar to normal industrial parks with the exception that they primarily house food processing industries and allied industries. They are designated areas which are administrated by a development authority. They area walled enclosures with planned plot allotments and infrastructural provisions for industries. PURPOSE:They are planned to promote these industries in that area. These parks area mainly planned to facilitate land acquisition for setting up industries and providing them. They are located on the basis of availability of process able raw material & markets. STAKE HOLDERS:Development authority, Units, State Government, Central GovernmentINFRASTRUCTUREIFP provide following infrastructural provisions (not mandatory):Power & ElectricityWater purification & supplySolid waste managementWaste water treatment & Effluent treatmentRoads & Transport IFP do not generally have integrated Logistics Hub or any transportation facilities except parking facilities. INCENTIVES:Assistance to developers for land acquisition by government; No incentives for units or developers except for financial assistance from Government.AREA : 50 - 100 Hectares (depending on requirement)UNITS : 20 - 50 units (depending on size)

SUDHA RAS INDUSTRIAL FOOD PARKJaldhulaguri, Haorah, West Bengal

MULTI-MODAL LOGISTICS HUBPithampur-Dhar-Mhow Investment RegionSub-region of Delhi-Mumbai industrial corridor (DMIC)CASE STUDY : MMLHFunctions:Provide facilities and services for collection, distribution, storage and transportation of goods meant for exports and importsProvide competitive cost and fast turnaround timesImprove efficiency of operations in the regionImprove strategic attractiveness as an investment destination Major support functions: Truck Terminal and Workshops Warehousing Processing Packaging Trade and Commercial Functions Basic amenities, utilities and services Major core activities performed : Receipt and dispatch / delivery of cargo. Transit operations by rail/road Temporary storage of cargo and containers. Customs clearance. Consolidation and desegregation of LCL cargo. Container handling and stacking. Stuffing / De-stuffing of containers. Maintenance and repair of container units.

1. COMPANY DETAILSName of companyOwnerAddressYears of establishmentCurrent statusEmployee strengthType of employeesNo of employeesArea of Plant / FactoryDaily avg. working hours 1.1 RAW MATERIAL PROCUREMENT DETAILSCatchment area / MarketContractual Farms if anyRaw materialsNameClassification / GradingAmountPrice of acquisitionSeasonal variationShelf life (in hours)Alternative marketMode of transport1.2 FINAL PRODUCT DISTRIBUTION DETAILSArea of marketingSub-contracted fromDirect exportIndirect exportFinal ProductNameClassification (Fruits, vegetables, others)AmountPrice of saleSeasonal variationShelf lifeAlternative marketMode of transport

4. INFRASTRUCTURELogistics Carrier vehicles ownedCost of operationCarrier vehicles contractedCost of operationDedicated logistics areaStorageCost of operationSpace requirementElectric sub stationWater supply reservoirs4.1 OTHER UTILITESFacilityAdministration BuildingStay facilitiesCentral canteenParking areaSecurity blockMedical centreInland Container DepotR & D laboratoryQuality Control Lab

2. PROCESSING DETAILSTechnology / ProcessMachinery UsedCrew /ManpowerSpace requirement (m2)No. of unitsMaterial inputQuantityOutput productsQuantityOutput rateTime taken per batch / kg.Power sourcesNameRequirement (per batch/day)Water sourceWater requirementOther requirement2.1 PACKAGING DETAILSPackaged productsName of productPackaging raw materialPreservation processCost per batch / unitMachinery usedCrew /ManpowerOutput rateTime taken per batch / unitSpace requirement (m2)No. of units

3. EMISSION DETAILSTypesDescription / QualityEmission rate / AmountDisposal technologySpace requirementDisposal areaRecycling practicesEnd products of recycling

5. POLICY IMPLEMENTATION & REGULATIONSIncentives availed on raw materialsIncentives availed on machineryIncentives availed on logisticsIncentives availed on landTax concessions availedExport concessions availedEIA implementationCorporate social responsibility

PRIMARY DATA COLLECTION:Infrastructural provisions for Industrial ParkTypes of Industrial unitsTypes of ServicesCapacity of ServicesPlanning parametersIndustrial Food Processing unit requirementsMaterial RequirementsEnergy RequirementsProcessing DetailsSpace requirementsLogistics requirementsWaste & Emission DetailsSECONDARY DATA COLLECTION:Data regarding agricultural & food processing infrastructure Block wise data relating to agricultural productionMaps regarding location of marketsStatus of Warehousing & Cold Storage FacilitiesInfrastructural provisions for SEZTypes of ServicesCapacity of ServicesPlanning parameters3. Development Guideline for Non Processing ZoneInfrastructural ServicesSocial AmenitiesResidential Planning GuidelinesDATA COLLECTION QUESTIONNAIRE

CENTRAL PROCESSING CENTRE : MEGA FOOD PARK SCHEMEPPCCOLLECTION CENTRESCOLLECTION CENTRESPRIMARY PROCESSING CENTRESPPCCATCHMENT AREASPACKAGING VALUE ADDITION INDUSTRIESCOMMON SERVICES &UTILITIES FOOD PROCESSING SEZMULTI MODAL LOGISTICS HUBFOOD PROCESSING INDUSTRIES EXPORTMARKETSOTHER INDUSTRIES FOR LOCAL REQIREMENTOTHER SUPPORTING FOOD PROCESSING INDUSTRIESNON PROCESSING ZONEREGIONAL ECONOMIC DEVELOPMENTREGIONAL SOCIAL DEVELOPMENTSPECIAL ECONOMIC ZONE BENEFITSMEGA FOOD PARK SCHEME BENEFITSPROPOSAL 1PROPOSAL 2

DEVELOPMENT OF PPCs & CCs NETWORK

CATCHMENT AREA FOR FOOD PARKS :Pineapple 231900 tn. (72%)Orange 33000 tn. (100%)

CATCHMENT AREA FOR FOOD PARKS :Mango 99400 tn. (24%)Litchi 10000 tn. (18%)EXISTING PROCESSING FACILITIESNo. of Units: 20Total Capacity: 1970 Tn.

EXISTING PROCESSING FACILITIESNo. of Units: 13Total Capacity: 720 Tn.

RURAL MARKETS/MANDIS:Siliguri Regulated market(Pineapple, Oranges)

RURAL MARKETS/MANDIS:English Bazaar Malda(Mango, Litchi)

EXISTING COLD STORAGE FACILITIESNo. of Units: 10Total Capacity:111631.8 Tn.

EXISTING COLD STORAGE FACILITIESNo. of Units: 25Total Capacity:286524.4 Tn.

AGRI EXPORT ZONE:Flowers - Jalpaiguri, SiliguriAGRI EXPORT ZONE:Pineapple - Jalpaiguri, Siliguri, Koch Bihar, North DinajpurAGRI EXPORT ZONE:Mango, Lychee - MaldaDISTRICT NAMECOLDSTORAGE CAPACITY IN TONNESNO OF COLD STORAGESWAREHOUSE CAPACITY IN TONNESNO OF WAREHOUSESDARJEELING53002120004JALPAIGURI39573627152005COOCH BEHAR3000012175006U DINAJPUR1400008113506D DINAJPUR1486502151059MALDAH1193346152006TOTAL839020578635536AVERAGE CAPACITY PER DISTRICT109308.42472398.75

DISTRICT NAMEFRUIT PROD. IN 1000 TONNESFRUIT SURPLUS IN 1000 TONNESVEG. PROD. IN 1000 TONNESVEG. SURPLUS IN 1000 TONNESDARJEELING207.62162.56234.66180.86JALPAIGURI202.19167.18836.27611.81COOCH BEHAR90.2944.79956.84734.364U DINAJPUR127.6988.06330.63240.94D DINAJPUR44.2945.84527.6497.8MALDAH240.44176.85672.06550.59TOTAL912.52685.283558.062816.364

SOURCE : West Bengal State Horticulture & Food Processing DepartmentSOURCE : www.agrimarketboard.gov.in

MAP 1 : SATELLITE IMAGE OF THE STUDY AREAFOREST AREAAGRICULTURAL LANDWATERBODIESDEVELOPMENT OF PPCs & CCs NETWORKMAP 2 : DISTRICT & BLOCK BOUNDARIESDARJEELINGJALPAIGURICOOCHBEHARUTTAR DINAJPURDAKSHIN DINAJPURMALDAH

MAP 3 : TRANSPORT LINKAGESNATIONAL HIGHWAYSSTATE HIGHWAYSRAILWAY LINKAGESMAP 4 : ALL GOVT. REGULATED AGRO MARKETS156 OVER 6 DISTRICTSMAP 5 : ALL GOVT. REGULATED AGRO MARKETS FOR FRUITS & VEGETABLESDARJEELING : 12JALPAIGURI :14COOCHBEHAR : 30UTTAR DINAJPUR : 8DAKSHIN DINAJPUR : 8MALDAH : 13

MAP 7: ANALYSIS FOR PPC LOCATION BASED ONCLUSTERING OF COLLECTION CENTERSPOLITICAL BOUNDARYCATCHMENT AREATOPOGRAPHYTRANSPORT LINKAGESDEVELOPMENT OF PPCs & CCs NETWORKMAP 6 : CATCHMENT AREA : EACH FRUIT & VEG. REGULATED MARKETS CATCHMENT AREA FOR STTTING UP COLLECTION CENTERS BASED ON AREA UNDER VORONOI POLYGONSMAP 8: LOCATION OF PRIMARY PROCESSING CENTERSMAP 9: LOCATION OF PRIMARY PROCESSING CENTERS & THEIR RESPECTIVE NETWORK OF COLLECTION CENTERSMAP 10 : FINAL MAP: SEZ LOCATIONPRIMARY PROCESSING CENTERSCOLLECTION CENTERSOTHERREGULATED MARKETSTRANSPORT LINKAGESDISTRICT BOUNDARIESCATCHEMENT AREA DISTRIBUTION

DEVELOPMENT OF PPCs & CCs NETWORKPrimary Processing Centre (PPC): 9PPC Layout Area : 2.5 acresPPC Facilities:Loading & Unloading AreaWeighing ScaleSorting-Grading AreaWashing/Cleaning AreaTruck and Car Parking Area Cold Storage (2500 MT)Warehouse (2500MT)Other Utilities:Administrative OfficeInformation KioskNurseryPlanting & Seed SalesFertilizer CentreTraining Hall Micro-Finance Centre

Collection Centres (CC) : 85Area : 0.5 acres eachCC Facilities:Work Sheds for receivingWeighing scalePrimary sorting

LAYOUT OF TYPICAL PRIMARY PROCESSING CENTRE (PPC) Total amount of surplus fruit & vegetables in the study area available for processing : 3500,000 MT Total cold storage capacity in the study area is: 925,375 MTDEFICIT IN COLDSTORAGE FACILITIES : 2574625 MTAVERAGE ECONOMICAL SIZE OF COLD STORAGE FACILITY : 5000 MT (AREA 0.5 HECTARES)

DEVELOPMENT STRATEGIES FOR PPC NETWORKS :Additional 2600,000 MT cold storage facilities need to be developed.These may be developed at each primary processing center or may be also distributed among the collection centers as per size of catchment area.These facilities need to be linked with adequate transportation linkages.Railway sidings may be considered for areas with heavy inflow of raw material. Alternatively it may aslo be considered where it is not possible to develop cold stotage facilities.

DEVELOPMENT OF PPCs & CCs NETWORKSITE 1SITE 2SITE 3SITE 4

RELEVANT FACTORSWEIGHTSFACTORS FAVOURING DISTANCEReserved forests/National parksSurface water bodiesPopulated areasPolluted areas (Air)AirportsTea gardens0.4480.3980.2740.1150.0910.0550.027FACTORS FAVOURING PROXIMITYNational / State highwayLinkages to TranshipmentWater source proximityPower source proximityMarine outfall proximity0.4030.1160.1540.2650.2450.222FACTORS AGAINST INTERSECTIONNational boundariesDefence installationsFlood prone areasAnticipated land use0.1500.2230.1260.3680.282

RESULTS ON SYNTHESIS BY AHP :SITE SUITABILITY ASSESSMENTSITE LOCATION 10.186SITE LOCATION20.231SITE LOCATION30.254SITE LOCATION40.329

FINAL SITE FOR FP-SEZSTRENGHTSABSENSE OF SETTLEMENTS NEARBY; IDEAL FOR INDUSTRIAL DEVELOPMENT LAND IS CURRENTLY UNPRODUCTIVEPROXIMITY TO RAILWAY LINKAGES & NATIONAL HIGHWAYWATER & POWER AVAILABLE NEARBY.NO SENSITIVE FEATURE WITHIN 15KMS OF SITE

WEAKNESSESREGION IS BACKWARD; INITIALLY REQUIRED INFRASTRUCTURE WILL BE ABSENT.POLLUTION LEVEL OF THE AREA MAY RISE.FUTURE STRESS ON NATURAL RESOURSES.

THREATSCLOSE PROXIMITY TO INTERNATIONAL BORDER; MAY BECOME A SECURITY ISSUEREGION IS POLITICALLY SENSITIVEREGION IS IN EARTHQUAKE PRONE AREA (ZONE 3)

OPPORTUNITIESFIRST OF ITS KIND DEVELOPMENT IN THE AREA; SCOPE FOR GROWTH IS IMMENSE.NEARNESS TO AIRPORT; DIRECT EXPORT OF GOODS POSSIBLE.LOW POPULATION DENSITY; LESS STRESS ON NATURAL RESOURCES ON THE AREA. SCOPE FOR FUTURE EXPANSION

INDUSTRIAL ALLOCATION ASSESSMENT

MEGA FOOD PARK

SECONDARY SECTOR

TERTIARY SECTORF & V PROCESSING : INTEGRATEDDAIRY & MILK PROCESSINGMEAT PROCESSINGALCOHOLIC DISTILLARIESF & V PROCESSING : INDEPENDENTPULP & PAPER BASED WOOD PROCESSINGPHARMACEUTICAL BASED

SECONDARY FOOD PROCESSINGPACKAGING & VALUE ADDITIONSMALL SCALE PROCESSINGENGINEERING & METAL WORKS

44%32%24%FOOD PROCESSING SPECIAL ECONOMIC ZONE : SUB SECTORS / INDUSTRIAL ZONES These 12 types of industries may be grouped together in the following sectors based on average area required per industrial plant & their air & water pollution potential.

INDUSTRIAL ALLOCATION ASSESSMENTPROCESSING ZONETOTAL AREA: 200 HECTARESAVG. INDUSTRY SIZE : 2 HECTARESAVG. EMPLOYMENT : 35 PER HECAVG. NO OF PLOTS : 100MEGA FOOD PARK ZONE 1

SECONDARY SECTOR ZONE 2

TERTIARY SECTOR ZONE 3TOTAL AREA: 120 HECTARESAVG. INDUSTRY SIZE : 1 HECTAREAVG. EMPLOYMENT : 30 PER HECAVG. NO OF PLOTS : 120TOTAL AREA: 80 HECTARESAVG. INDUSTRY SIZE: 0.4 HECTAREAVG. EMPLOYMENT : 20 PER HECAVG. NO OF PLOTS : 200

123TOTAL AREA : 400 HECTARESTOTAL EMPLOYMENT : 32500TOTAL NO. OF UNITS : 320

INFRASTRUCTURAL SERVICES & UTILITIES

FOLLOWING INFRASTRUCTURAL SERVICES HAVE BEEN PLANNED FOR FP-SEZ:WATER SUPPLY NETWORKWATER TREATMENT PLANTWATER STORAGE & DISTRIBUTION SYSTEMFIRE PROTECTION SERVICES WASTE WATER MANAGEMENT WASTE WATER CONVEYANCE SYSTEM STORM WATER MANAGEMENT/RAIN WATER HARVESTING SOLID WASTE MANAGEMENT POWER SUPPLY NETWORK ROAD NETWORK

SERVICES AREA LOCATION

Process water for Industrial unitsCooling water for Industrial unitsCommon utilities & amenitiesFire fighting demandGreen area maintenanceCommercial & domestic water demand for Processing ZoneCommercial & domestic water demand for Non Processing ZoneINFRASTRUCTURAL SERVICES & UTILITIESDEMAND & ESTIMATIONProcess water for Industrial units:Mega Food Park -Zone 1: 12m3/Acre/daySecondary Processing Industries - Zone 2: 8m3/Acre/dayTertiary Processing Industries - Zone 3: 8m3/Acre/day(SOURCE : Industrial Primary Survey)Cooling water for Industrial units:Initial demand: 220 kL/d/Acre(SOURCE : Industrial Primary Survey)Daily demand (2% water loss): 4.5 kL/d/AcreFire fighting demand: 175 L/Acre (Assumed equal for Processing & Non Processing Zone)Horticulture & Green area maintenance: 8 kL/d/Acre(SOURCE : Secondary Data Sources)Domestic water demand for Processing Zone (inc. common utilities): 45 Lpcd (Litres/Capita/Day)Domestic water demand for Non Processing Zone (inc. common utilities): 135 Lpcd(SOURCE : Development Authority Guidelines)TYPE OF DEMANDWATER DEMAND (MLD : Mega litres per day)Process water for Non Processing ZoneMega Food Park - Zone 16 MLDSecondary Processing Industries - Zone 22.4 MLDTertiary Processing Industries - Zone 31.6 MLDCooling water for Industrial units22 ML (Initial) & 4.5 MLDFire fighting demand0.5 MLD (One time requirement)Horticulture & Green area maintenance3.5 MLDDomestic water demand for Processing Zone1.5 MLDDomestic water demand for Non Processing Zone6.5 MLDDAILY WATER REQUIREMENT AT FP-SEZ25.5 MLD TOTAL WATER REQUIREMENT AT FP-SEZ25.6 + 22.5 MLD (One time requirement) = 48 MLD(Rounded off to)50 MLD

WATER SUPPLY NETWORK

SOURCEWATER TREATMENTUSEWASTE TREATMENTDISCHARGETEESTA MAHANANDA LINK CANALFULBARI WATER TREATMENT PLANT (55.02 MLD)(MAIN SUPPLY)(ALTERNATE SUPPLY)50 MLD WATER TREATMENT PLANT PROCESS WATERDOMESTIC WATER (PZ)DOMESTIC WATER (NPZ)HORTICULTUREFIRE FIGHTINGCOOLING WATER (22 MLD)10 MLD1.5 MLD6.5 MLD3.5 MLD0.5 MLD4.5 MLDCETP 9 MLD CAPACITY7.5 MLD (75 %)1.5 MLD (80 %)FULESHWARI RIVERSTP 6 MLD CAPACITY5.2 MLD (80 %)21.56 MLD (98 %)REUSE OF WATER: Sewage reused after treatment in a STP for horticulture & make up for cooling water etc. The low volume of sewage generated in the Processing Zone, can be mixed with industrial water for treatment at CETP. The sewage generated from Non Processing Zone shall be treated, thereby generating 5.2 MLD (considering being 80% of the water requirement). This will help in fulfilling the water requirement for horticulture & fire fighting of 4 MLD & also provide additional 1.2 MLD for other uses.INFRASTRUCTURAL SERVICES & UTILITIESWATER SUPPLY NETWORK

50 MLD WATER TREATMENT PLANT GSR 1 ESR 1 PROCESS WATER FOR INDUSTRIESPROCESSING ZONE 20 MLD3 MLDESR 2 PROCESS WATER FOR INDUSTRIES3 MLDFIRE FIGHTINGESR 3 COOLING WATER FOR INDUSTRIES2 MLDGSR 2 NON PROCESSING ZONE 20 MLDESR 4 NON PROCESSING ZONE DOMESTIC WATER3 MLDESR 5 PROCESSING ZONE DOMESTIC WATER3 MLDHORTICULTURE8 MLD6MLDGSR: Ground Storage ReservoirESR: Elevated Storage ReservoirWATER SUPPLY SOURCES:Teesta - Mahanada Link Canal: Fulabri Water Treatment PlantGround water

INFRASTRUCTURAL SERVICES & UTILITIESWATER SUPPLY NETWORKWATER TREATMENT: The unit operations/processes for treatment of waterCoagulationFlocculationSedimentationFiltration.Further treatment has been proposed to be undertaken by individual industrial units to meet their specific process requirements.

INFRASTRUCTURAL SERVICES & UTILITIESWASTE WATER MANAGEMENTPROCESSING ZONE - WASTE WATER GENERATIONINDUSTRIAL WASTE: Industrial waste waters vary in composition with industrial operations, some are relatively clean rinse water, and others are heavily laden with organic or mineral matter or with corrosive, poisonous substances. The waste water generated from the industrial units in FP-SEZ is estimated to be 7.5 MLD (75% of process water). THERMAL DISCHARGE/BLOW DOWN WATER GENERATION: The Thermal discharge/Blow down water generated from the cooling system is estimated to be 0.75 MLD (1/6th of makeup water (4.5 MLD) is considered as blow down to maintain the cycle of concentration).SANITARY AND SEWAGE: Sanitary sewage is mostly the waste water from domestic areas/building such as utilities, amenities, administrative buildings, commercial area, recreational spaces, etc. The Sanitary and sewage generated from the processing area is estimated to be 1.2 MLD (80% of domestic water requirement).WASTE WATER CONVEYANCE SYSTEMWaste water from Zone 1 (planned for Mega Food Park) is mostly organic in nature and hence proposed to be conveyed through above ground pipe rack/ sleeper conveyance system. The advantages of this are easy identification of leakages and repair. The waste water generated from the Zone 2 & 3 (with Engineering & Secondary Processing industries) is mostly inorganic in nature and hence should be conveyed through underground gravity system. The pre-treatment by individual industries shall fulfil the inlet parameters for waste water to the CETP. This shall include removal of oil, grease, colour, odour and toxic compounds, heavy metal recovery and pH neutralisation etc. This shall ensure:Minimising corrosion and clogging of wastewater lines, andPreventing reduction in biological treatment process efficiency by toxic effects from toxic concentrationThe sewage generated from the entire processing zone is proposed to be conveyed through a separate underground gravity conveyance system.Both industrial effluent and sanitary sewage generated in the processing area will be conveyed to the common effluent treatment plant (CETP). Thermal discharge/Blow down from the cooling systems in the processing area will be conveyed by a separate underground system and will be discharged into marine outfall.COMMON EFFLUENT TREATMENT PLANT (CETP): The CETP has been conceived for a capacity of 9 MLD to treat the waste water to marine discharge specifications. The design of CETP depends on the flow, physical, chemical and biological characteristics of the wastewater.

INFRASTRUCTURAL SERVICES & UTILITIESSOLID WASTE MANAGEMENTLOCATIONTYPE OF WASTEDESCRIPTION/ SOURCESOLID WASTE GENERATION(MT/DAY)MODE OF DISPOSALPROCESSING ZONEHazardous solid Waste(SOURCE : Industrial Primary Survey)6To common hazardous facilityCETP HazardousWaste2kg/m3 wastewater(SOURCE : Development Authority Guidelines)18To common hazardous facilityIndustrial waste (Non hazardous)(SOURCE : Industrial Primary Survey)19To engineered sanitary landfillNon Industrial solid waste (MSW)(SOURCE : Industrial Primary Survey)48To engineered sanitary landfillNONPROCESSING ZONENon Industrial solid waste32500x5(house hold size) 0.4 kg/capita/day(SOURCE : Development Authority Guidelines)65To engineered sanitary landfillTOTAL SOLID WASTE GENERATION 156 Tonnes per day

Solid waste generated within the FP-SEZ shall be categorised into:Industrial solid waste from processing areaNon industrial solid waste from processing and non processing areaHazardous waste from processing and non processing areaThese wastes shall be segregated at source so as to reduce the treatment burden and the associated costsCOLLECTIONThe Industrial solid wastes will be handled and stored in containers at each industrial unit before being collected and disposed. The industrial units shall be mandated to have a temporary storage facility for a capacity of 30 days detention. For CETP is concerned, a temporary storage facility shall be provided at CETP site. Non industrial solid wastes from the utilities and amenities will be stored in large containers at identified locations. This shall be collected by an agency appointed for door to door collection, transportation and disposal of these wastes.DISPOSALLand filling at an identified location is the method of disposal used most commonly for industrial wastes. It is recommended to have a sanitary landfill treatment facility for FP-SEZ. This shall require 20 Hectare of land for 30 years period.For Hazardous waste generated in FP-SEZ, a Hazardous waste treatment facility identified outside dedicated only to FPSEZ. This shall require 12 Hectares of land for 30 years period.

INFRASTRUCTURAL SERVICES & UTILITIESPOWER SUPPLY NETWORKLand useArea (Acre)Avg. FSIConnected load (watt/m2)Power Demand(watt)System maximum load (KVA)Installed capacity (MW)SourcesTotal Industrial Land10000.770198296.7299148.36118.96(SOURCE : Industrial Primary Survey)Common Utilities & Services2500.72014164.057082.028.47(SOURCE : Secondary Data Sources)Roads & Rail2500.5105058.592529.293.03(SOURCE : Secondary Data Sources)Non Processing Zone6181.23090034.8045017.4054.01(SOURCE : Development Authority Guidelines)Miscellaneous15.51TOTAL200.00

POWER SUPPLY SOURCESThe power supply to the area is to be met by the import of power generated from Chukha Hydro Power Projects of Bhutan & states own generation from the Rammam, Jaldhaka, Teesta Canal Fall (TFC) Hydro power projects. The power is distributed through the several 440 KV, 220 KV, 33 KV & 11 KV substations located throughout the area.The power requirement for different plots is guided by the land use proposed for the SEZ. As per the requirement it is proposed to install two 220/33 kV substations each at the Processing Zone and the Non Processing Zone and six 33/11 kV substations of which 4 are proposed in Processing Zone and 2 in Non Processing Zone.The power supply will be supplied from the 220 kV feeder lines to the 220/33 kV substations, in turn the 33 kV output feeder lines will supply to the 33/11 kV substation equipped with 50 MVA transformer capacity. Power is then supplied to the individual plots from these substations.

SECONDARY SECTOR PROCESSING UNITS

ZONING OF MASTER PLAN

ENTRYMULTI MODAL LOGISTICS HUBWAREHOUSING & COLD STORAGECENTRAL PROCESSING CENTERSERVICESMEGA FOOD PARK UNITSTERTIARY SECTOR PROCESSING UNITSPROCESSING ZONE 750 HECTARESADMINISTRATIVE AREANON PROCESSING ZONE 250 HECTARES

MASTER PLAN : FOOD PROCESSING SPECIAL ECONOMIC ZONE, SILIGURI

FLOW OF INFRASTRUCTURAL SERVICES IN FP-SEZ

CROSSECTIONS OF MAJOR ROADS

123

DEVELOMENT GUIDELINES : NON PROCESSING ZONENON PROCESSING ZONETOTAL AREA FOR NON PROCESING ZONE260 HEC (26% OF FPSEZ LAND)TOTAL NO. OF EMPOLYEES IN FP-SEZ32,500 10 % EXECUTIVE: 325020 % MANAGERIAL: 650070 % WOKRERS: 22750 TOTAL POPULATION (4 PERSONS PER HOUSEHOLD)130000LANDUSE DISTRIBUTION FOR NON PROOSESSING ZONELAND USE TYPE PERCENTAGEAREA (in HA)RESIDENTIAL 55 %143.00COMMERCIAL3 %7.80TRANSPORT & COMMUNICATION12 %31.20OPEN SPACES10 %26.00RECREATIONAL AREAS12 %31.20PUBLIC & SEMI PUBLIC SPACES8 %20.80TOTAL100 %260.00GROSS POPULTION DENSITY500 PERSONS PER HECTARENET POPULATION DENSITY900 PERSONS PER HECTARE

DEVELOMENT GUIDELINES : NON PROCESSING ZONECATEGORYDISTRIBUTION OF UNITS (GPCPSIR)UNIT SIZE: FLOOR AREA (JNNURM)25% stated by JNNURM, but less has been considered since it is a SEZEWS20% *25 sq mLIG 40%48 sq mMIG40%80 sq m

Total area available for Non Processing zone = 260 hectaresPercentage of residential area = 55% = 143 hectares = 14, 30, 000 sq mNO OF UNITSAREA (TAKING MAX AREA)EWS20% of 32500 = 65006500x 25 = 1,62,500 sq mLIG40% of 32500 = 1300013000 x 48 = 6,24,000 sq mMIG40% of 32500 = 1300013000 x 80 = 10,40,000 sq mTOTAL FLOOR AREA18,26,500 sq m

FAR norms followed by GPCPSIR, MIDC and NCR is 1, with ground coverage = 50%, max height of building = 12m or 4 floors, relaxable up to 14.5m in case of ground floor parking.Hence total buildable floor area = 14,30,000 sq mHence, to accommodate all employees one of the following combination of units can be applied.DETAILS OF RESIDENTIAL AREACATEGORYNO OF UNITSAREA (TAKING MAX AREA)EWS20 % of 32500 = 65006500x 25 = 1,62,500 sq mLIG 19000 x 30 = 2,70,000 sq mLIG 24000 x 40 = 1,60,000 sq mMIG 19000 x 60 = 5,40,000 sq mMIG 24000 x 70 = 2,80,000 sq mTotal floor area14,12,500 sq m

CATEGORYNO OF UNITSAREA (TAKING MAX AREA)EWS20 % of 26000 = 52005200x 25 = 1,62,500 sq mLIG 15200 x 30 = 1,56,000 sq mLIG 25200 x 40 = 2,08,000 sq mMIG 15200 x60 = 3,12,000 sq mMIG 25200 x70 = 3,64,000Total floor area12,02,500 sq m

To achieve this area, we go back to our original unit of area values of EWS, LIG and MIG and introduce LIG1, LIG2 and MIG 1 , MIG 2Or we can reduce the no of dwelling units to 80% of that considered, so that we getHowever, Option 1 exceeds the FAR norms of 1 for detached/courtyard/row housing in some cases as observed in the detail calculations. Hence Option 2 might be more feasible in order to adhere to the standards.OPTION 1OPTION 2

SOCIAL & PHYSICAL INFRASTRUCTURE REQUIREMENTSDEVELOMENT GUIDELINES : NON PROCESSING ZONEIt is assumed that the Physical Infrastructure Requirements & Amenities within the Non Processing Zone would be planned for 80 % of the employee population & their households.80 % of Employee population : 26000Total population in Non Processing Zone : 104000Water Supply Requirement : 18 MLDSewage & Drainage Volume : 14.5 MLDElectricity Requirement : 55000 kWNo. of Sub-Stations : 7Solid Waste Generation : 31 Tonnes/dayLandfill area required : 16 HAINFRASTRUCTUREREQUIREMENTAREA REQUIREDEDUCATION FACILITIESPre-Primary / Nursery Schools131.0 HA Primary Schools20.8 HA Senior Secondary Schools11.6 HAIntegrated School + Hostel13.9 HASchool for handicapped21.0 HA HEALTH CARE FACILITIESIntermediate Hospital - A (200 bed)16.0 HAPoly Clinic10.6 HANursing Home10.3 HADispensary70.7 HASOCIO-CULTURAL FACILITIESCommunity Room201.3 HACommunity Hall & Library61.2 HARecreational Club11.0 HAMusic Dance & Drama Centre10.1 HAMeditation & Spiritual Centre10.5 HADISTRIBUTION SERVICESPetrol Pump30.6 HAMilk Distribution Centre200.2 HALPG Godowns20.2 HA

PUBLIC SERVICESPolice Station11.5 HAFire Station11.0 HAPost Office70.3HAMajor Bus Stop 2 0.4 HAAuto/Taxi Stand20.2 HACOMMERCIAL ACTIVITY Community Centre (300 Shops)13.0 HAInformal shops (200)-2.0 HA

PHASE 1 : 40 % PROCESSING ZONE45 % NON PROCESSING ZONE

PHASE 1 : SERVICES

PHASE 2 : 20 % PROCESSING ZONE55 % NON PROCESSING ZONE

PHASE 3 : 40 % PROCESSING ZONERECOMMENDATIONS : PHASING OF DEVELOPMENT FOR FP-SEZ

EXPANSION AREA FOR AIRPORT :INTERNATIONAL CARGO TERMINALDEVELOPMENT OF FREIGHT CORRIDOR TO SEZ (23 KM)

FUTURE EXPANSION AREA FOR SEZFUTURE DEVELOPMENT OF EXPORT IMPORT HUB

LOCATION OF FP-SEZ

FUTURE DEVELOPMENT OF PHARMACUETICAL / CHEMICAL & PETROCHEMICAL INDUSTRIAL ZONE

FUTURE EXPANSION OF RESIDENTIAL AREA RECOMMENDATIONS : FUTURE DEVELOPMENT & EXPANSION OF SURROUNDING AREA

BIBLIOGRAPHY / REFERENCESAnnual Survey of Industry (ASI), MOFPI and IMaCS analysiswww.nefoodpark.com/index.php, http://db.nedfi.com/content/north-east-indiaCII study on Skill gaps in the Indian Logistics Sector, CMIE, Indo-Italian Chamber of CommerceHuman Resource and Skill Requirements in the Transportation, Logistics, Warehousing and Packaging Sector A report National Skill Development CorporationReport of the APO Multi-Country Study Mission on Minimum-Packaging Technology for Processed Foods held in Thailand, 10-15 September 2001 (SME-OS1-01), Report on Indian packaging industry by Badrul Hassan, Director (Technical),National Cooperative Development Corporation, New DelhiCII 2009Multi Modal Logistics Parks: A Key Factor for Economic Development of a Country, R. K. VishwakarmaCold chain management, Er. A. K. Senapati, Asst. Professor, Process Technology Dept. ACHF, NAU, NavsariJournal of Business & Public Affairs, Volume 1, Issue 2, 2007 Dimensions of Industrial Location Factors: Review and ExplorationReprinted By Permission Of Harvard Business Review. The Plant Location Puzzle, By A. D. Bartness, MarchApril 1994. Copyright 1994 By The President And Fellows Of Harvard College; All Rights Reserved.Journal homepage: www.elsevier .com/ locate/eswa, Expert Systems with Applications, Multi-criteria warehouse location selection using Choquet integralElectricity consumption, electribty intensity and industrial structure: G. A. Hankinson and J. M. W. Rhys, 1983 Butterworth & Co (Publishers) Ltd.Analysis of the Industrial Demand for Electricity Author(s): R. E. Baxter and R. ReesReviewed work(s): The Economic Journal, Vol. 78, No. 310 (Jun., 1968), pp. 277-298A quantitative water resource planning and management model for an industrial park level, Yong Geng Raymond Cote Fujita Tsuyoshi, Published: 13 April 2007 Springer-Verlag 2007Industrial waste management in Turkey: Current state of the field and primary challenges Gray Salihoglu Environmental Engineering Department, Faculty of Engineering & Architecture, Uludag University, 16059 Bursa, Turkey Planning Industrial Waste Treatment Author(s): Hayse H. BlackSource: Journal (Water Pollution Control Federation), Vol. 41, No. 7 (Jul., 1969), pp. 1277-1284Industrial Ecology: Concepts and Approaches Author(s): L. W. Jelinski, T. E. Graedel, R. A. Laudise, D. W. McCall, C. K. N. PatelSource: Proceedings of the National Academy of Sciences of the United States of America,Vol. 89, No. 3 (Feb. 1, 1992)Food and Agriculture Organization, Department of Agriculture and Cooperation, Department of Agriculture and Horticulture, GujaratGujarat Agro Industries Corporation Ltd., Agriculture and Cooperation department, Government of GujaratGujarat Agro Industries Corporation Ltd., Agriculture and Cooperation department, Government of GujaratDepartment of Agriculture, GujaratDepartment of Animal Husbandry, GujaratFisheries department, Government of GujaratFood and Agriculture Organization, Department of Agriculture and Cooperation, Department of Agriculture and Horticulture, GujaratGujarat Agro Industries Corporation LimitedIndustries Commisionerate, Govt. of Gujarathttp://investinmanipur.nic.in/agro_food.htmDepartment of Road Transport & Shipping (morth.nic.in), www.destinationmadhyapradesh.comDepartment of Road Transport & Shipping (morth.nic.in), www.destinationmadhyapradesh.comDevelopment Plan for Pithampur-Dhar-Mhow Investment Region of Madhya Pradesh sub-region of DMICAnnual Survey of Industry (ASI) MOFPI and IMaCS analysis

ENDSEZ MASTER PLANSEZ SERVICES LAYOUTNON PROCESSING ZONEPPC NETWORKS