diagramaeletrico_irc5controlador

The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.

Except as may be expressly stated anywhere in this document, nothing herein shall be construed as anykind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for aspecific purpose or the like.

In no event shall ABB be liable for incidental or consequential damages arising from use of this document.

This document and parts thereof must not be reproduced or copied without ABB's written permission,and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.Contravention will be prosecuted.

Additional copies of this document may be obtained from ABB at its then current charge.

Copyright 2004 ABB ALL right reserved.

ABB AB

SE-721 68 VstersSweden

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23 MAINS CONNECTION DUAL CABINET 2011-03-24 SETHSTA

22 CONTACT AT THE CABINET WALL 2011-03-24 SETHSTA

21 VIEW OF VOLTAGE MEARSUREMENT BOX 2011-03-24 SETHSTA

20 VIEW OF CONTACTOR & AXIS COMPUTER UNIT 2011-03-24 SETHSTA

19 VIEW OF COMPUTER UNIT AND PANEL BOARD 2011-03-24 SETHSTA

18 VIEW OF DRIVE MODULE DUAL CABINET 2011-03-24 SETHSTA

17 VIEW OF CONTROL MODULE DUAL CABINET 2011-03-24 SETHSTA

16 SIDE VIEWS OF SINGLE CABINET 2011-03-24 SETHSTA

15.1 FRONT VIEW OF SINGLE CABINET MDU LV and HV 2011-03-24 SETHSTA

15 FRONT VIEW OF SINGLE CABINET MDU HV 2011-03-24 SETHSTA

14.2 BLOCK DIAGRAM DUAL DRIVE MODULE 2011-03-24 SETHSTA

14.1 BLOCK DIAGRAM DUAL CONTROL MODULE 2011-03-24 SETHSTA

14 BLOCK DIAGRAM SINGLE CONTROL MODULE 2011-03-24 SETHSTA

13 Device list sorting by Location name 2011-03-24 SETHSTA

12 Device list sorting by Location name 2011-03-24 SETHSTA

11 Device list sorting by Function name 2011-03-24 SETHSTA

10 Device list sorting by Function name 2011-03-24 SETHSTA

9 REVISION INFOMATION 2011-03-24 SETHSTA

8 SYMBOL INFORMATION 2011-03-24 SETHSTA

6 TABLE OF CONTENTS 2011-03-24 SETHSTA

5 TABLE OF CONTENTS 2011-03-24 SETHSTA

SETHSTA2011-03-241

SETHSTA2011-03-24TABLE OF CONTENTS2



33 RUN CHAIN OPERATING, 2 MODE SELECTOR 2011-03-24 SETHSTA

32 RUN CHAIN 2011-03-24 SETHSTA

31 SAFETY STOP 2011-03-24 SETHSTA

30 RUN CHAIN OPERATING, 3 MODE SELECTOR 2011-03-24 SETHSTA

29 EMERGENCY STOP 2011-03-24 SETHSTA

28 OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB. 2011-03-24 SETHSTA

26 OPT:POWER SUPPLY DSQC609 FOR DUAL CAB. 2011-03-24 SETHSTA

24 PROCESS POWER SUPPLY DUAL CABINET 2011-03-24 SETHSTA

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SETHSTA2011-03-24ENCODER UNIT67

SETHSTA2011-03-24REMOTE SERVICE68

SETHSTA2011-03-24PLC.CPU unit PM58269

SETHSTA2011-03-24PLC.DIGITAL unit DC53269.1

SETHSTA2011-03-24PLC.DIGITAL INPUTS and RELAY OUTPUTS DX52269.2

66 PROFIBUS DP SLAVE 2011-03-24 SETHSTA

65 INTERBUS SLAVE 2011-03-24 SETHSTA

64 REMOTE I/O UNIT 2011-03-24 SETHSTA

63 ANALOGUE I/O UNIT 2011-03-24 SETHSTA

62 RELAY I/O UNIT 2011-03-24 SETHSTA

61 RELAY I/O UNIT 2011-03-24 SETHSTA

60 COMBI I/O UNIT 2011-03-24 SETHSTA

59 DIGITAL I/O UNIT 2011-03-24 SETHSTA

58 DIGITAL PART OF COMBI I/O AND DIGITAL I/O UNIT 2011-03-24 SETHSTA

57 DISPENCE PAC SUPPORT 2011-03-24 SETHSTA

56 CC-LINK 2011-03-24 SETHSTA

55 DEVICENET ADAPTER 2011-03-24 SETHSTA

53 DEVICENET SINGLE/DUAL ADAPTER 2011-03-24 SETHSTA

52.1 ETHERNET CARD/ETHERNET IP 2011-03-24 SETHSTA

52 INTERBUS M/S 2011-03-24 SETHSTA

50 PROFINET 2011-03-24 SETHSTA

49 PROFIBUS DP M/S 2011-03-24 SETHSTA

44 FIELDBUS ADAPTER: ETHERNET/IP, PROFIBUS and PROFINET IO 2011-03-24 SETHSTA

43 MAIN COMPUTER DSQC 639 2011-03-24 SETHSTA

42 MAIN COMPUTER DSQC 639 2011-03-24 SETHSTA

41 OPTION: EXT.CUSTOMER CONNECT. SYSTEM SIGNALS 2011-03-24 SETHSTA

40 FPU, FLEXPENDANT OPTION: HOT PLUG 2011-03-24 SETHSTA

39 FPU, FLEXPENDANT 2011-03-24 SETHSTA

38 RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel 11.1 2011-03-24 SETHSTA

37 RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel. 10.2 and earlier 2011-03-24 SETHSTA

36 RUN CHAIN EXT OPERATING, 2 AND 3 MODE SELECTOR 2011-03-24 SETHSTA

35 RUN CHAIN EXT OPERATING, PANEL BOARD 2011-03-24 SETHSTA

34 BLOCK DIAGRAM RUN CHAIN EXT OPERATING SELECTOR 2011-03-24 SETHSTA


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SETHSTA2011-03-24PLC. ANALOGUE I/O UNIT69.3

SETHSTA2011-03-24PLC. ETHERNET switch CM577-ETH69.4

SETHSTA2011-03-24MAINS CONNECTION72

SETHSTA2011-03-24TRANSFORMER UNIT73

SETHSTA2011-03-24EPS81

SETHSTA2011-03-24SAFE MOVE82

SETHSTA2011-03-24SAFE MOVE83

SETHSTA2011-03-24MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for LV85

SETHSTA2011-03-24MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for HV86

SETHSTA2011-03-24EXTERNAL AXIS no 787

SETHSTA2011-03-24EXTERNAL AXIS no 8 - 988

SETHSTA2011-03-24SERVO DRIVE SYSTEM IRB 12089

SETHSTA2011-03-24CONTROL CABLE IRB 12090

SETHSTA2011-03-24CUSTOMER SIGNALS IRB 12090.5



SETHSTA2011-03-24CUSTOMER SIGNAL DUAL CABINET IRB 14093

SETHSTA2011-03-24CUSTOMER SIGNAL SINGLE CABINET IRB 14094

SETHSTA2011-03-24SERVO DRIVE UNIT IRB 26094.5

SETHSTA2011-03-24CONTROL CABLE IRB 26094.6

SETHSTA2011-03-24CUSTOMER POWER/SIGNAL SINGLE/DUAL CABINET IRB 26094.7

80.1 FORCE MEASUREMENT BOX 2011-03-24 SETHSTA

80 AXIS COMPUTER UNIT 2011-03-24 SETHSTA

79 AXIS COMPUTER UNIT 2011-03-24 SETHSTA

78.2 CONTACTOR BOARD 2011-03-24 SETHSTA

78.1 CONTACTOR UNIT 2011-03-24 SETHSTA

78 CONTACTOR UNIT 2011-03-24 SETHSTA

77 CONTACTOR BOARD 2011-03-24 SETHSTA

76.5 FAN UNIT 2011-03-24 SETHSTA

76 POWER SUPPLY DSQC 661 AND 662 FOR SINGLE CABINET 2011-03-24 SETHSTA

75 POWER SUPPLY DSQC 626 AND 627 FOR DUAL CABINET 2011-03-24 SETHSTA

74 OPTION : SERVICE OUTLET 2011-03-24 SETHSTA

73.1 TRANSFORMER UNIT 2011-03-24 SETHSTA


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SETHSTA2011-03-24C-BUS/P-BUS/ to CP/CS IRB460, 660, 76098.4

SETHSTA2011-03-24SERVO DRIVE SYSTEM IRB 660, 76098.5

SETHSTA2011-03-24CONTROL CABLE IRB 660, 76098.6



SETHSTA2011-03-24CUSTOMER SIGNALS DUAL CABINET IRB 1410101

SETHSTA2011-03-24CUSTOMER SIGNALS SINGLE CABINET IRB 1410102

SETHSTA2011-03-24SERVO DRIVE UNIT IRB 1600105


SETHSTA2011-03-24CUSTOMER POWER/SIGNAL DUAL CABINET IRB 1600107

SETHSTA2011-03-24CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 1600108

SETHSTA2011-03-24SERVO DRIVE UNIT IRB 2400111






SETHSTA2011-03-24CUSTOMER POWER/SIGNAL IRB2600115.2

SETHSTA2011-03-24CUSTOMER POWER/SIGNAL DEVICE NET IRB2600115.3

SETHSTA2011-03-24CUSTOMER POWER/SIGNAL PROFI BUS IRB 2600115.4

SETHSTA2011-03-24DevNet//PofiNet/Ethernet addition to CP/CS IRB2600115.5






SETHSTA2011-03-24SERVO DRIVE UNITS IRB 36095


SETHSTA2011-03-24CUSTOMER SIGNAL DUAL CABINET IRB 36097

SETHSTA2011-03-24CUSTOMER SIGNAL SINGLE CABINET IRB 36098

SETHSTA2011-03-24SERVO DRIVE SYSTEM IRB 46098.1


SETHSTA2011-03-24CUSTOMER POWER/SIGNAL IRB460, 660, 76098.3


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138 DevNet//IBUS//PBUS ADDITION TO CP/CS IRB 6600 - 7600 2011-03-24 SETHSTA

137 CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 6600 - 7600 2011-03-24 SETHSTA

SETHSTA2011-03-24

SETHSTA2011-03-24


SETHSTA2011-03-24CUSTOMER POWER/SIGNAL IRB4600125

SETHSTA2011-03-24CUSTOMER POWER/SIGNAL DEVICE NET IRB4600126

CUSTOMER POWER/SIGNAL PROFI BUS IRB 4600127

DevNet//PofiNet/Ethernet addition to CP/CS IRB4600127.5

SERVO DRIVE SYSTEM IRB 66xx - 76xx128

CONTROL CABLE IRB 66xx - 76xx129

COOLING AXES 1/2 DUAL CABINET IRB 6600 - 7600134

SETHSTA2011-03-24

SETHSTA2011-03-24

SETHSTA2011-03-24

136 CUSTOMER POWER/SIGNAL DUAL CABINET IRB 6600 - 7600

SETHSTA2011-03-24COOLING AXES 1/2 SINGLE CABINET IRB 6600 - 7600135

SETHSTA2011-03-24

SETHSTA2011-03-24CUSTOMER POWER/SIGNAL DUAL CABINET PROFIBUS IRB 6600 - 7600139

SETHSTA2011-03-24CUSTOMER POWER/SIGNAL DUAL CABINET INTERBUS IRB 6600 - 7600140

SETHSTA2011-03-24CUSTOMER POWER/SIGNAL DUAL CABINET DEVICE NET IRB 6600 - 7600141

SETHSTA2011-03-24CUSTOMER POWER/SIGNAL SINGLE CABINET PROFI BUS IRB 6600 - 7600142

SETHSTA2011-03-24CUSTOMER POWER/SIGNAL SINGLE CABINET INTERBUS IRB 6600 - 7600143

SETHSTA2011-03-24CUSTOMER POWER/SIGNAL SINGLE CABINET DEVICE NET IRB 6600 - 7600144

SETHSTA2011-03-24SERVO DRIVE SYSTEM IRB 6400R145

SETHSTA2011-03-24CONTROL CABLE IRB 6400R146

SETHSTA2011-03-24CUSTOMER POWER/SIGNAL/BUS IRB 6400R147

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Actuator, emergency.Ndstopp (svamptryckknapp)/

Actuator, by electromagnetic.

Alternating current, AC.

Direct current, DC.Likstrm, DC /

Vxelstrm, AC /

Styrning, elektromagnetisk styrdon/

Socket outlet female.Kontakthylsa hona/

Strmtransformator/

Pin male.Kontaktstift hane/

Current transformer.

Lamp.Lampa/

Filter.Filter/

Functional earthing.Strningsfri jord/

Switch manually operated, general.Handmanvrerad brytare, allmn/

Make contact, general.Slutkontakt/

Actuator(operated by pushing).Styrning genom tryckning/

Actuator(operated by turning).Styrning genom vridning/

Actuator (operated by lever).Styrning med spak/

Jord, allmn symbol/Earth , general symbol.

Stomme, ramverk/Functional equipotential bonding

Functional equipotential bondingStomme, ramverk/

Shield.Skrm/

Protective earthing.Skyddsjord/

Target sheet 92

Extra sheet number .1.

Target sheet 92.1

X1 = PIN or Socket

AXIS COMP: BOARD

1

XP1 = Pin

XS1 =Socket

A42Wire data

Signal counter

Wire numberSignal name

Example, showing how to read the information before and after a signal.

(92) (92.1) +24V DRIVE;2 BKAWG20-725

AWG26 0,15AWG24 0,25

AWG20 0,56

AWG18 0,93

AWG14 2,44

Example 2 : GNYE = Green and Yellow.

AWG16 1,25

AWG12 3,02AWG10 4,65

AWG22 0,34

AWG28 0,093

Translation table square area from AWG to mm2.

BK/OGRD/OG BN

BK 709

AWG24

square area AWG24 and cable number 709.Example: Cable with four colour coded wire,

Example 1 : WH/RD = White and Red.

Wire/connector two colour code.

Wire/connector one colour code.

GY = Grey, WH = White, PK = Pink, TQ = Turquoise

BK = Black, BN = Brown, RD = Red, OG = Orange

YE = Yellow, GN = Green, BU = Blue, VT = Violet

Column coordinate number on the drawing

Twisted conductors.Tvinnade ledare/

Triple twisted conductors.Trippel tvinnade ledare/

Quadruple twisted conductors.Fyrdubbelt tvinnade ledare/

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Sheet 15 Text old comp. A3(A31 DSQC623 & DSQC602) removed

Sheet 103 - 104, 109 - 110, 115 - 116, 121 - 122, 130 - 134 Position switch removed.

Sheet 17 Text old comp. A3(A31 DSQC623 & DSQC602) removed

Sh. 73 Info text for T1.1, T1.2, T1.3 was change.// 230VAC1 sc.2 and 230VAC2 sc.2 is removed.Sh. 68 x12,x13 and x14 add.

Sh. 28 In all the customer power supply, 0V connected to PE.

Sheet 99 A41.1 Main servo drive unit exchanged with A41.1-4Sheet 98.5 add. IRB660

Sheet 39, 40 Interruption point FPU START removed//USB contact add. at coordinate column 8.

Sheet 105 M1R, M1S, M1T exchanged with M1U, M1V, M1W Likewise every phase.

Sheet 89, 91, 95 A41.1 Main servo drive unit exchanged with A41.1-1, 1-2, 1-3

Sheet 105, 111, 117, 128, A41.1 Main servo drive unit exchanged with A41.1-5,6,7,8

Revison 2 2010 01

Sheet 145-148 IRB6400R removed.

Sheet 105 A41.1 X17, X18, X19 exchanged with A41.1 x11/x12, x14/x16, x13/x15.

Sheet 30 Interruption point FPU START removed//wire 213 removed at coordinate column 6.

Sh. 78 wire 445 changed connection point.

Sheet 85 Fan unit removed to sheet 76.5

Sheet 76.5 New sheet Fan unit removed from sheet 85.

Sheet 45 - 48 is removed.

Sheet 21, 22 and 27 is removed.

Sheet 14 Dual block diagram removed to new sheet 14.1 and 14.2

Sheet 77, 78 Interruption point LOCK1A, LOCK2B, SELF1, SELF2 have been rotated 180 degree.

Sheet 31 Sheet title exchanged from EMERGENCY STOP to SAFETY STOP

Sheet 73.1 New sheet, Option LV transformers for IRB 120 - 4400.

Sheet 56 Ethernet A36 is exchanged to sh. 52.1Sheet 56 CC-link addded.

Sheet 78.1 New sh. included XS40/XP40.

Sheet 87 XS40/XP40 moved to new sh. 78.1

Sheet 69 information exchanged with PLC I/O.

Sheet 15.1 added, Main Drive Unit Low voltage

Sheet 50 Profinet, ext. power supply add (+L , -L)

Sheet 115 - 115.4 added, IRB2600

Sheet 69.1 - 69.4 PLC option added..

Sh. 73 New transformersSh. 56 DSQC 378B exchanged the wrong type DSQC678B.Sh. 55 Shield added to the drawing.Sh. 49 DSQC687 new option, DSQC 510, 637 old option.

Sh. 22 Contact XP1 and XP2 added.

Sh. 34 Run chain ext operating selector exchanged with block diagram for ext. operating selector

Sh. 15 PLC option: "Ethernet switch" was before "Ethernet switch CM577-ETH"Sh. 14.2 Option power supply G9 for 3 external axes add.

Sh. 80.1 New circuit diagram sheet, Force measurement box.

Sh. 53 New DSQC697

Revison 5 2011 03 R11.1

Sh. 85 W136-138 was exchanged with W552,W554,w556.// W550,w551,w553,w555,w557 add.

Sh. 76.5 Additional fan connection

Sh. 138 XP13:f1 Double conductor add. missing in the circuit diagram.

Sh. 73.1 Info text for T1 was changed.// 230VAC1 sc.2 and 230VAC2 sc.2 is removed.

Sh. 145-147 IRB6400R add.

Sh. 75 Process Power supply 0V, connected to PE

Sh. 127.5 was sheet 127// Profibus connection add.

Sh. 127 The profibus connections added.// (Devicenet XS/XP13 and Profinet/Ethernet IP XP9 removed to sheet 127.5.

Sh. 115.5 was sheet 115.4// Profibus connection add.

Sh. 115.4 The profibus connections added.// (Devicenet XS/XP13 and Profinet/Ethernet IP XP9 removed to sheet 115.5

Revison 4 2010 12

Sh. 8 Symbol for Triple twisted, and quadruple twisted added, Coulmn 1.Sh. 1 The adress ABB Automation Technologies AB Robotics was exchanged.

Sh. 35 Run chain ext operating selector exchanged with Panel board X9 and X10.Sh. 36 Run chain ext operating selector without Panel board X9 and X10.Sh. 37 Run chain ext operating selector exchanged with hot plug options rel10.2.Sh. 38 Run chain ext operating selector exchanged with hot plug options rel 11.1.

Sh. 40 Wire number 214-219 was exchanged with 207-212

Sh. 73.1 New transformers

Sh. 21 New graphic sheet, Measurement box. Sh. 24 G3 Ultra cap G3:5 was +//:10 was - ULTRA CAP exchanged with ENERGI BANK // All 0V connected to PE.

Sh. 19 A7 Service was A8 Service.

Revison 3 2010 10

General changes: All power cables have been implemented with conductor area, and colour code.

General changes: All SMB cables have been implemented with conductor area, and colour code.General changes: All customer cables have been implemented with conductor area, and colour code.

Sh. 26 In all the customer power supply, 0V connected to PE.

General changes: The circuit title was before CONTROL SYS. IRC5 M2004 DESIGN 09 exchanged to IRC5 SC/DC DESIGN 09.

Sh. 75 Option Power supply G9 for 3 external axes.Sh. 77 New signals A43X5:1-:4 for external axes.Sh. 78 Auxiliary contacts added, with conductor w758-W761 for 3 external axes.Sh. 78.1 New contact added XP40.2 for 3 external axes.

Sh. 87 A43.x5 exchanged with the signal at column 4, xs5.1:3 xref: 78.2 Sh. 90 CP/CS exchanged with control signals Sh. 90.5 New sheet for the CP/CS

Sh. 90.7 New sheet CP/CS for IRB260Sh. 94.6 New sheet for control signals IRB260

Sh. 96 Lim1A Lim2A Lim1B, Lim2B removed, at column 7Sh. 98.1 New sheet IRB460Sh. 98.2 New sheet IRB460Sh. 98.3 New sheet IRB460Sh. 98.4 New sheet IRB460, IRB660, IRB760

Sh. 98.5 New sheet IRB660 and IRB760Sh. 98.6 New sheet IRB660 and IRB760

Location name Function name Page Location name Function name Page


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Stalnacke PRH Vasberg PRH3HAC024480-005

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05

51 2 3 4 6 7 8

PRH

ADAPTERADAPTERADAPTERADDITIONAL DRIVE UNITADDITIONAL DRIVE UNIT

ADDITIONAL RECTIFIRE UNIT

ADDITIONAL DRIVE UNITADDITIONAL DRIVE UNITADDITIONAL DRIVE UNITADDITIONAL DRIVE UNIT

ANALOGUE I/O UNITAUTOMATIC FUSEAUTOMATIC FUSE

CIRCUIT BRAKERCOMBI I/O UNITCONTACTOR UNITCONTACTOR UNITCONTACTOR UNITCUSTOMER POWER SUPPLYCUSTOMER POWER SUPPLYCUSTOMER POWER SUPPLYCUSTOMER POWER SUPPLYDevice Net Adapter dual channel DSQC659Device Net Adapter single channel DSQC697/DSQC658 oldDEVICENET POWER SUPPLYDEVICENET POWER SUPPLYDeviceNet TM LeanCC-LINKDIG. PART OF RELAY I/O UNITDIGITAL I/O UNITDSQC686 VOLTAGE MEASURE BOARD

EARTH FAULT BREAKER2-MODE SELECTOREMERGENCY PBEMERGENCY PBEMERGENCY PBEMERGENCY PBEMERGENCY PBEMERGENCY STOP PBEMERGENCY STOP PBENCODER UNITENERGY BANKENERGY BANKETHERNET CARD/Option: ETHERNET IPEthernet switchETHERNET/IP Fieldbus adapter DSQC 669EXT.COMPUTER FANEXT.CONTROL PANELEXT.CONTROL PANELEXT.CONTROL PANELEXT.CONTROL PANELEXT.CONTROL PANELEXTERNAL COMPUTER FANFan unitFan unitFAN UNITFAN UNITFAN UNITFLEXPENDANTFLEXPENDANTHot plugINTERBUS M/S (COPPER WIRE)INTERBUS M/S (OPTICAL FIBRE)INTERBUS M/S (OPTICAL FIBRE)INTERBUS MASTERPARTINTERBUS SLAVEINTERNAL FANINTERNAL FANMAIN COMPUTER DSQC639MAIN COMPUTER DQC 639MAIN DRIVE UNIT LV unitMAIN SERVO DRIVE UNIT

3-MODE SELECTOR

333530363734353887888885858585637875798578

1297460877778262626265353262853566159

80.1

743435363738293435677624

52.1574430343536373830

76.576.576.576.576.5

3940385252525265292942438599

3-MODE SELECTOR3-MODE SELECTOR

AXIS COMPUTER BOARDBLEEDERBRAKE CONTACTORCAPACITOR

Profibus DSQC667 44

2-MODE SELECTOR

A41

A41.1

A31

A31

E3-M1

E3

I/O.X

A37-A37.2

A37

A37-10080

A37

A21-S22

FPU1

FPU1

E1-E42

E1-E41

E1

E1-E43

E1-E44

E2-M1

A21

A21

A21

A21

A21

E2

A38.1

A62

A36

G3

G3

I/O.X

A21-S21.3

A21-S21.3

S21.3

A21-S21.3

A21-S21.3

A21-S21.3

A21-S21

A21-S21

F4

FMB-A1

I/O.X

I/O.X

I/Ox

A351

G6

G6

A35.2

A35

G5

G4

G8

G7

A43

A43

A43

I/O.X

F5

C1

K44

R1.1

A42

F2

F1

I/O.X

A41.2

A41.5

A41.4

A41.3

A41.5

A41.4

A41.3

A21-A22

A21-A22

A21-A22

A21-S21.1

A21-S21.1

S21.1

S21.1

S21.1

A38.2-Z1

2-MODE SELECTOR



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Approved

2011-01-28

05

51 2 3 4 6 7 8

PRH

OPTION : HOT PLUGOPTION : HOT PLUGOPTION : HOT PLUG

76.5403735

30OPTION:STATUS LED ON FRONT7243OPTION: 232/422/485 SERIE CONVERTER68Option: REMOTE SERVICE BOX DSQC6808072Option: CIRCUIT BRAKER

80.1Option: 738-177OPTION :DUTY TIME COUNTER

78MOTORS ON CONTACTOR 1MOTORS ON CONTACTOR 2

37

OPTION: MAINS LINE FILTER

MOTOR ON PB 33

38

145MAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMAIN SERVO DRIVE UNITMain servo drive unit 2600Main servo drive unit 4600MAIN SWITCHMAINS SWITCHMDU FANMOTOR ON PBMOTOR ON PBMOTOR ON PBMOTOR ON PBMOTOR ON PBMOTOR ON PB

11179899195

94.5117128115123

2372

76.53435

78

30

36

OPTION : CONNECTIONBOX COOLING AXES 134

PANEL BOARD 33PANEL BOARD 34PANEL BOARD 29PANEL BOARD 36PANEL BOARD 37

PANEL BOARD 38PANEL BOARD 41PANEL BOARD run chain, 3-mode selector 30PANEL BOARD with RUN CHAIN 32PANEL BOARD with SAFETY STOP 31PLC Analogue I/O 69.3PLC Digital I/O unit 69.1PLC. CPU unit 69PLC. Ethernet switch 69.4PLC.Devicenet adapter 69PLC.DIGITAL INPUTS and RELAY OUTPUTS 69.2POWER DISTRIBUTION BOARD DSQC662 76POWER SUPPLY DSQC661 76Process Interface Board (PIB) 57PROCESS POWER SUPPLY 24PROFIBUS DP M/S 49PROFIBUS DP SLAVE 66PROFIBUS Fieldbus adapter DSQC 667 44PROFINET DSQC678 50PROFINET IO Fieldbus adapter DSQC 688 44REAKTOR UNIT 73RELAY I/O UNIT 62RELAY UNIT 75REMOTE I/O UNIT 64STATUS DIOD DUAL CABINET 78H1

I/O.X

K41

RELAY I/O

Z2

A38.3

A33.1

A38.2

I/O.X

A33

G2

A57

G1

G2

A63.3

A63.1.XS1

A63.5

A63.1

A63.2

A63.4

A21

A21

A21

A21

A21

A21

A21

A21

A21

A21

A23

Z1

A39

A61

A44

F6

FMB

P1

E5-M1

S22

A21-S22

A21-S22

BOX1

K43

K42

S21.2

S21.2

A21-S21.2

A21-S21.2

A21-S21.2

A21-S21.2

A21-S21.2

E5

Q1

Q2

A41.1-8

A41.1

A41.1

A41.1

A41.1

A41.1

A41.1

A41.1

A41.1

A41.1-6

A41.1

EPS

T1.3 73TRANSFORMER UNITT1.x 73TRANSFORMER UNITT1 73.1TRANSFORMER UNITS1 76.5SWITCH

OPTION : INTERNAL FAN



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Approved

2011-01-28

05

51 2 3 4 6 7 8

PRH

ADDITIONAL DRIVE UNIT

Main servo drive unit 2600

F4

30

EARTH FAULT BREAKER

E2

74F5

30

CIRCUIT BRAKER

C1

74

CAPACITOR

F2

129

AUTOMATIC FUSE

BOX1

75

OPTION : CONNECTIONBOX COOLING AXES

F1

134

AUTOMATIC FUSE

A43

78

CONTACTOR UNIT

E5-M1

78

OPTION : INTERNAL FAN

A41.5

76.5


E5

85

MDU FAN

A41.4

76.5


E3-M1

85

INTERNAL FAN

A41.3

29


E3

85

INTERNAL FAN

A38.3

29

PROFINET IO Fieldbus adapter DSQC 688

E1-E42

44

FAN UNIT

A33.1

76.5

PROFINET DSQC678

E1-E41

50

FAN UNIT

A38.2

76.5

PROFIBUS Fieldbus adapter DSQC 667

E1

44

FAN UNIT

A33

76.5

PROFIBUS DP M/S

E1-E43

49

Fan unit

A57

76.5

Process Interface Board (PIB)

E1-E44

57

Fan unit

A63.3

76.5

PLC.DIGITAL INPUTS and RELAY OUTPUTS

E2-M1

69.2

EXTERNAL COMPUTER FAN

A63.1.XS1

FPU1 FLEXPENDANT 39FMB Option: 738-1 80.1FMB-A1 DSQC686 VOLTAGE MEASURE BOARD 80.1F6 Option: CIRCUIT BRAKER 72


44Profibus DSQC667A38.2-Z187A41.388A41.488ADDITIONAL DRIVE UNITA41.585ADDITIONAL RECTIFIRE UNITA41.279AXIS COMPUTER BOARDA42

Option: REMOTE SERVICE BOX DSQC680A6143OPTION: 232/422/485 SERIE CONVERTERA3930OPTION:STATUS LED ON FRONTA2333PANEL BOARDA2134PANEL BOARDA2129PANEL BOARDA2136PANEL BOARDA2137PANEL BOARDA21

38PANEL BOARDA2141PANEL BOARDA2130PANEL BOARD run chain, 3-mode selectorA2132PANEL BOARD with RUN CHAINA2131PANEL BOARD with SAFETY STOPA21

69.3PLC Analogue I/OA63.469.1PLC Digital I/O unitA63.2

69PLC. CPU unitA63.169.4PLC. Ethernet switchA63.5

69PLC.Devicenet adapter

87CONTACTOR UNITA4377CONTACTOR UNITA4353Device Net Adapter dual channel DSQC659A3553Device Net Adapter single channel DSQC697/DSQC658 oldA35.253DeviceNet TM LeanA351

52.1ETHERNET CARD/Option: ETHERNET IPA3657Ethernet switchA6244ETHERNET/IP Fieldbus adapter DSQC 669A38.152INTERBUS M/S (COPPER WIRE)A3752INTERBUS M/S (OPTICAL FIBRE)A3752INTERBUS MASTERPARTA37-A37.242MAIN COMPUTER DSQC639A3143MAIN COMPUTER DQC 639A3185MAIN DRIVE UNIT LV unitA41.199MAIN SERVO DRIVE UNITA41

145MAIN SERVO DRIVE UNITA41.1111MAIN SERVO DRIVE UNITA41.1-6

79MAIN SERVO DRIVE UNITA41.189MAIN SERVO DRIVE UNITA41.191MAIN SERVO DRIVE UNITA41.195MAIN SERVO DRIVE UNITA41.1

94.5MAIN SERVO DRIVE UNITA41.1117MAIN SERVO DRIVE UNITA41.1128MAIN SERVO DRIVE UNITA41.1115A41.1123Main servo drive unit 4600A41.1-8

80A4468

EPS

EXT.COMPUTER FAN



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Approved

2011-01-28

05

51 2 3 4 6 7 8

PRH

OPTION: MAINS LINE FILTERZ173REAKTOR UNIT

Q2

72MAINS SWITCHQ1

75

T1

RELAY UNIT

73

K41

TRANSFORMER UNIT

77

T1.x

OPTION :DUTY TIME COUNTER

73

P1

TRANSFORMER UNIT

23

T1.3

72

R1.1

INTERBUS M/S (OPTICAL FIBRE)A37-10080

62BLEEDER

78

POWER DISTRIBUTION BOARD DSQC662

K44

76

BRAKE CONTACTOR

G3

78

ENERGY BANK

I/Ox

24

CC-LINK

G3

56

ENERGY BANK

I/O.X

76

REMOTE I/O UNIT

G6

64

DEVICENET POWER SUPPLY

I/O.X

28

PROFIBUS DP SLAVE

G6

66


I/O.X

26

INTERBUS SLAVE

G5

65

CUSTOMER POWER SUPPLY

I/O.X

26

ENCODER UNIT

G4

67


I/O.X

26

DIGITAL I/O UNIT

G8

59


I/O.X

26

DIG. PART OF RELAY I/O UNIT

G7

61


I/O.X

26

COMBI I/O UNIT

FPU1

60

FLEXPENDANT

I/O.X

40

ANALOGUE I/O UNIT 63H1 STATUS DIOD DUAL CABINET 78G2 PROCESS POWER SUPPLY 24G1 POWER SUPPLY DSQC661 76G2 EMERGENCY PB

S22

35

OPTION : HOT PLUG

A21-S21

40

2-MODE SELECTOR

S21.2

34

MOTOR ON PB

A21-A22

33

ADAPTER

S21.2

38

MOTOR ON PB

A21-A22

30

ADAPTER

S21.3

35A21-A22

29

ADAPTER

S21.1

34

3-MODE SELECTOR

A21-S21.1

30

3-MODE SELECTOR

S21.1

37

2-MODE SELECTOR

A21-S21.1

33

3-MODE SELECTOR

RELAY I/O

36

RELAY I/O UNIT

52Z2

85

TRANSFORMER UNIT

K43

73.1

MOTORS ON CONTACTOR 2

S1

78

SWITCH

K42

76.5

MOTORS ON CONTACTOR 1

37A21 EXT.CONTROL PANEL 36A21 EXT.CONTROL PANEL

A21-S21.2

35

MOTOR ON PB

A21

37

EXT.CONTROL PANEL

A21-S21.2

34

MOTOR ON PB

A21-S21.3

36

EMERGENCY STOP PB

A21-S21.2

35

MOTOR ON PB

A21-S21.3

35

EMERGENCY STOP PB

A21-S21.2

34

MOTOR ON PB

A21-S21.3

34

EMERGENCY PB

A21-S22

38

Hot plug

A21-S21.3

38

EMERGENCY PB

A21

37

EXT.CONTROL PANEL

A21-S21.3

38

EMERGENCY PB

A21

36

EXT.CONTROL PANEL

A21-S21

A21-S21.2 38MOTOR ON PB

S21.1 352-MODE SELECTORA21-S22 37OPTION : HOT PLUGA21-S22 35OPTION : HOT PLUG

MAIN SWITCH

EMERGENCY PB

Prepared by, date:14.1

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

OptionService outlet

F4

X22

Serviceoutlet

F5

Earthfaultprot.

S21

Controlpanel

G3

Ultra cap

A21

Panelboard

Driv

e

G2

G1

XT16

FPU

AC

AC

DC

DC

Fie

ld b

us

230V

A31

Driv

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Computermodule

Eth

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US

B

LAN

OptionDevicenet PS

G6

I/Ox

AC

I/O

unit

DC

OptionCustomer PS

G4

AC

DC

Customerconnection

OptionCustomer PS

G5

AC

DC

Customerconnection

230V

Q2


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Lab/Office:DMRO SE/



Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH


F4

X22

Serviceoutlet

F5

Earthfaultprot.

S21

Controlpanel

G3

Ultra cap

A21

Panelboard

Driv

e

G2

XT16

FPU

AC

DC

Fie

ld b

us

230V

A31

Driv

e

Computermodule

Eth

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US

B

LAN

OptionDevicenet PS

G6

I/Ox

AC

I/O

unit

DC

OptionCustomer PS

G4

AC

DC

Customerconnection

OptionCustomer PS

G5

AC

DC

Customerconnection

230V

Q2


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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH


F4

X22

Serviceoutlet

F5

Earthfaultprot.

S21

Controlpanel

A21

Panelboard

Driv

e

G1

XT16

FPU

AC

DC

Fie

ld b

us

230V

A31

Driv

e

Computermodule

Eth

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t ser

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US

B

LAN

OptionDevicenet PS

G6

I/Ox

AC

I/O

unit

DC

OptionCustomer PS

G4

AC

DC

Customerconnection

OptionCustomer PS

OptionEXT. AXES

G5 G9

AC AC

DC DC

Customerconnection

Externalaxes

230V

Q2


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FRONT VIEW OF SINGLE CABINET MDU HVLocation:Plant: =

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

I/O2

PLC

3

PLC

4

I/O3

I/O4

PLC

5

A62

A63.4A63.3A63.2

923-1

Unit

Allen Bradley Remote I/O (RIO) 721-1

ENC unit

923-1

Digital 24 VDC

A63.1

I/O 1-4

Analog I/O unit AX521 PLCRelay I/O unit DX522 PLCDigital I/O unit DC532 PLC

I/O 1-4

PLC 3-5

Profibus DP Slave

A41 layout sh.15.1

PLC 3-5

I/O 1-4

PLC 3-5

Interbus-S Slave

I/O 1-4

AC500 Com. Module PLC PLC 1PLC 2

XS17

I/O 1-4

CPU unit PM582 PLC

926-1925-1924-1

AD Combi I/O

Analog 4 in/4 outDigital with relay

Opt. No

722-1720-1

723-1726-1

716-1

Pos. No

I/O 1-4719-1

717-1718-1

I/O 1

A63.5

I/O 1-4CC-link slave

I/O 1-4

Denomination

XS

3

E3

COMPUTERA31 DSQC639

Ethernet switch

XS

5/X

S13

XP28

XS2

I/O 1.X5

XS41

I/O 2.X5

DC IN

XS1

X2

X1

X1

X3

X2

FRONT VIEW Opt. INSIDE DOOR WITH PLC I/OOpt. INSIDE DOOR WITH I/O

Q1

S21.3

S21.2

S21.1

S22

XS4

G1 E5

X24 G2

X23

G3

P1

XT

6

XT

6

X22

XT

5.3

XT

5.3

XT

5.2

XT

5.2

XT

5.1

XP0 PE

XT

5.1

XT

31

XT

31XS1

G4

A41A41A41

G5

XS7

FRONTPANEL

F1

F2

XS9

XT16

A62X5

X3

PLC

2

PLC

1

I/O1

X1


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FRONT VIEW OF SINGLE CABINET MDU LV and HVLocation:Plant: =

++Sublocation:

Document no.Next

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Lab/Office:DMRO SE/



Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

E3 E3

X4X9

X7

X6

X5

X3X1X2X8

STATUSLED

LABEL

A41.1

A41.1A41.2

A41.4A41.5A41.4A41.3 A41.3 A41.5

X16

X7

X1 X1X6X7X8

X1

X8

X16

X9

X1

X9X9

X6X7X8

X9

X7X8

X2

X9

X6X7X8

X6

UP

PE

R S

IDE

X9

X9 UPPER SIDE

X6

X7

X8 UPPER SIDE

X6

UP

PE

R S

IDE

X8

X9

X1 X1 X1 X1X6X7X8

X14

X2X2

X2X6

X8 and X9 onthe upper side.

X2X2

X7X15 X14

X2

X1

X7

X2

X2

X6 X15

FRONT VIEWFRONT VIEW

LV Low voltage HV High voltage

G1 G1

G2G2

G3

X13X12X11X21 X22X22 X23X21

X23 X11X13

G3

X12

F1

MAIN DRIVE UNIT FOR IRB 120 - 1600

F1

MAIN DRIVE UNIT FOR IRB 2400 - 76XX

F2F2

G2


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form

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n co

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ned

ther

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ctio

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to th

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forb

idde

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

LEFT VIEW WITHFLANGE DISCONNECT

Z2

E1

E2

R1

Z1

F6

G6

Q1

Q1

G6

F4

F5

A43

K44K43

K42

A21

A44

T1

E4

A42

A44

LEFT VIEW RIGHT VIEW


We

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umen

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in th

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ntai

ned

ther

ein.

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rodu

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to th

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artie

s w

ithou

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forb

idde

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

NEW COMPUTERA31 DSQC639

A21

I/O3

G3

G2

I/O4 I/O2 I/O1

XT31(FLOOR MOUNTED)

G7G5G4

G8

XT16

G6

I/O6 I/O5

E2

Q2

S21.3

S21.1

S21.2

LEFTVIEW

FRONTPANEL

FRONTVIEW

RIGHTVIEW

XS

3

XS

5/X

S13

XP28

S22

XS4

XS17

X23 X24

Q2


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ight

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umen

t and

in th

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ctio

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to th

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s w

ithou

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forb

idde

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

XP0 XS1 XS7

XS2

XS41

Q1

P1

H1

X22

FRONTPANEL

LEFTVIEW

FRONTVIEW

RIGHTVIEW

K42

K43

K44

F6ROOF-MOUNTED

Z1

Q1

A43

R1

E1

T1

A41.4

G9

A41.5

G1

A41.1

A41.3

A42

A44

F4

F5

F1

F2

K41


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umen

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in th

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s w

ithou

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forb

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

WRISTBANDESD

J21

X2

X1

X8

FIELDBUS

ADAPTERA38

PCI-SLOTS

X17

AXC1A9

X7

X3

COM1

X15

X9

CONSOLE

X4

X12

RL2

LAN

X14

X20

MEMORYCARD

MAINCOMPUTER

A31DSQC639

PANELUNITX8

LABEL

FANE22

X11

A33 Profibus DP M/SA33.1 ProfiNetA34 Dual RS232A35 DevicenetA36 EthernetA37 Interbus M/S

RL3

X18

RL4

PANELBOARD

A21

USB2

X5

X6

X10

SERVICEA7

TPUA8

RL1

STATUSDIOD

USB1


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all r

ight

s in

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doc

umen

t and

in th

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form

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ther

ein.

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ctio

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sure

to th

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artie

s w

ithou

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forb

idde

n.

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

X5

X22

X3

X6

X9

X4

A42 Axis computer unit A44 Safe move

DSQC 647

X21

DSQC 646

X23

X4

X3

X1

X1

X7

Out

24V Drive

In

Measurement link 2

X8

Computer module link

X6

Drive link

Contactor bord link

X9

SMB 2

X6

X10

X11

X13Relay output pair 1/2

X3

X2

X4

X11

Driv

e po

wer

supp

ly

X8X7

X4

X5

X1

X1

Console port

SMB 2

SMB 1

X5

SMB 1

X12

X9

Drive power supply

Control signal

Process I/O

A44 EPS unit

A43 Contactor unit

X12

X5

X10

X9 X6X11

X24


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s in

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in th

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ther

ein.

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ctio

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forb

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

FMB.A1.X2

FMB.A1.X1

FMB.XS21) FMB.XP2(FMB.X2)

R1.SMB

FMB

1) FMB.XP2 Bridge connector if no other option.

XS41

DSQC686 FMB.X3

FMB.X1

(FMB.X2)

XP2 SMB

-CONTROLLER

-FMB

Option: 738-1

Reference to circuit diagram 80.1

-MANIPULATOR


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s w

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forb

idde

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

(( ))

OPTION

CONTROLMODULE

CONTROLMODULE

GN/YE AWG 7/(10mm2)PE connection

Option: If Profinet or Ethernet

Option: If Externa LAN and Profinet

Option: If only Externa LAN

Option: USB CONTROL MODULE

SERVICE PORT

SERVICE PORTXS1/XP1

XS2/XP2

Power cable sheet 89, 91, 94.5, 95, 98.2, 99, 105, 111, 115117, 123, 128, 145

Signal cable sheet 90, 9294.6, 96, 98.3, 100, 106, 112, 115.1, 118, 124, 129, 146

D

C

B

A

-XS41

E

F

G

J

1-PE

6

3

2

1

-XP9

3

2

1

-XP23

1

-XP24

2

6

3

3

4

2

1

-XP28

6

-XS18

1

2

3

-XS17

4

5

-1.XP9.6 / (50) (52.1)-1.XP9.3 / (50) (52.1)-1.XP9.2 / (50) (52.1)-1.XP9.1 / (50) (52.1)

XP9.6 / (115.5) (127.5)XP9.3 / (115.5) (127.5)XP9.2 / (115.5) (127.5)XP9.1 / (115.5) (127.5)

/ PE /

-2.XP28.3 / (50)-2.XP28.6 / (50)

-1.XP28.1 / (43)-1.XP28.2 / (43)-1.XP28.3 / (43)-1.XP28.6 / (43)

-1.XP24.1 / (43)-1.XP24.2 / (43)-1.XP24.3 / (43)

-2.XP28.1 / (50)-2.XP28.2 / (50)

-1.XP24.4 / (43)

XS17.4 / (53)

XS17.5 / (53)

XS17.3 / (53)

XS17.2 / (53)

XS17.1 / (53)

XS18 / (68)

-XP23.6 / (42) (57) (68) (69.4)-XP23.3 / (42) (57) (68) (69.4)-XP23.2 / (42) (57) (68) (69.4)-XP23.1 / (42) (57) (68) (69.4)

MRC_0V4 / (80) (82)

MRCI2_N / (80) (82)

MRCI2 / (80) (82)

MRC_0V5 / (80) (82)MRC_0V6 / (80) (82)

24V_SMB2 / (80) (82)

MRCO2 / (80) (82)

MRCO2_N / (80) (82)

/ (80.1)FMB


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umen

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in th

e in

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atio

n co

ntai

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ther

ein.

Rep

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n, u

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s w

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Page23

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Latest revision:

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

Control module sh.23 - 68

If Option: 3 phase connection

BK

JUMPERJUMPER

BK

BK

BK

L2L2L2L1 L1 L1 L2L2L2L2L1-XT16 L1 L1 L1 L2L2L1 L1

L1

T1

L2

T2

L3

T3

MAIN SWITCH

-Q2

-174

AW

G16

-173

AW

G16

-153

AW

G16

-152

AW

G16

-GN

D_D

M

/

(75)

-230

V A

C1.

1 /

(24)

-230

V A

C1.

2 /

(26)

-230

V A

C1.

3 /

(26)

-230

V A

C1.

4 /

(26)

-230

V A

C1.

5 /

(26)

-230

V A

C1.

6 /

(26)

-230

V A

C2.

1 /

(24)

-230

V A

C2.

2 /

(26)

-230

V A

C2.

3 /

(26)

-230

V A

C2.

4 /

(26)

-230

V A

C2.

5 /

(26)

-230

V A

C2.

6 /

(26)

-230V A

C1_D

M

/

(75)

-230V A

C2_D

M

/

(75)


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s in

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umen

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in th

e in

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ned

ther

ein.

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n, u

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sure

to th

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s w

ithou

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forb

idde

n.

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Page24

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Latest revision:

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

PANEL BOARD

24V SYS24V COOL

AC -INPUT

COMPUTERUNIT

24V PC

+ + NC NC NC - -

ENERGY BANK

+S

ense

NC NC

AW

G24

MAINCOMPUTER

AW

G28

USB

AW

G28

AW

G24

FOR DUAL CABINET

gnye

2/BK1/GN1/WH2/RD

10987654321-X1

4321-X510987654321-X44321-X3654321-X2

5 31-X1

ENERGY BANK

G3

PROCESS POWER SUPPLY

G2

AWG16

-304

AW

G18

-303

AW

G18

-302

AW

G18

-301

AW

G18

-253

AW

G18

-252

AW

G18

-251

AW

G18

-250

AW

G18

-0V

CO

OL

/ (2

9)

-0V

PC

.1 /

(42)

-0V

PC

.2 /

(42)

-0V

SY

S /

(29) +

24V

CO

OL

/ (2

9)

+24

V P

C.1

/ (4

2)

+24

V P

C.2

/ (4

2)

+24

V S

YS

/ (2

9)

-230V A

C2.1

(23)

-US

B2

+5V

/ (4

3)

-US

B2

D+

/ (4

3)

-US

B2

D-

/ (4

3) -US

B2_

GN

D /

(43)

-230V A

C1.1

(23)


We

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ight

s in

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doc

umen

t and

in th

e in

form

atio

n co

ntai

ned

ther

ein.

Rep

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n, u

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sclo

sure

to th

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s w

ithou

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forb

idde

n.

Cop

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Page26

Total

Latest revision:

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

AC

DC

AC

CustomerConnection

DC

AC

DC

AC

DC

AC

DC

0V24V 24V0V

024-X2 240

65 43


G5


G4

AW

G16

AW

G16

AW

G16

AW

G16

AW

G16

-704 AWG20

-703 AWG20

-194 AWG16

-193 AWG16

-158

AW

G16

-157

AW

G16

-148

AW

G16

-147

AW

G16

-146

AW

G16

-145

AW

G16

+-_

158

AW

G16

+-_

157

AW

G16

+-1

58A

WG

16

+-1

57A

WG

16

+-1

46A

WG

16

+-1

45A

WG

16

21-XT31

-G8


-G7


BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

GN

YE

GN

YE

GN

YE

GN

YE

GN

YE

BU

BU

BU

BU

024

BU

BU

BU

BU

BU

BU

BU

BU

+.S

LO.3

-148

AW

G16

+.S

LO.3

-147

AW

G16

+.S

LO.2

-194

AW

G16

+.S

LO.2

-193

AW

G16

+.S

LO.2

-148

AW

G16

+.S

LO.2

-147

AW

G16

0024-X2 24

GNDAC-X1 AC

0240024


G6

0-X224

GNDAC-X1 AC

-X2 24

GNDN-X1 L

024-X2

GNDAC-X1 ACGNDAC-X1 AC

10987

-0V

devi

cene

t.1 /

(55)

-0V

devi

cene

t.2 /

(58)

-0V

devi

cene

t.3 /

(61)

-0V

devi

cene

t.4 /

(63)

-0V

devi

cene

t.5 /

(64)

-0V

devi

cene

t.6 /

(65)

-0V

devi

cene

t.7 /

(66)

-0V

devi

cene

t.8 /

(67)

-230

V A

C1.

2 /

(23)

-230

V A

C1.

3 /

(23)

-230

V A

C1.

4 /

(23)

-230

V A

C1.

5 /

(23)

-230

V A

C1.

6 /

(23)

-230

V A

C2.

2 /

(23)

-230

V A

C2.

3 /

(23)

-230

V A

C2.

4 /

(23)

-230

V A

C2.

5 /

(23)

-230

V A

C2.

6 /

(23)

-+24

Vde

vice

net.1

/ (5

5)

-+24

Vde

vice

net.2

/ (5

8)

-+24

Vde

vice

net.3

/ (6

1)

-+24

Vde

vice

net.4

/ (6

3)

-+24

Vde

vice

net.5

/ (6

4)

-+24

Vde

vice

net.6

/ (6

5)

-+24

Vde

vice

net.7

/ (6

6)

-+24

Vde

vice

net.8

/ (6

7)

-0V

ReS

/ (6

8)

+24

V R

es /

(68)


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rese

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ight

s in

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doc

umen

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in th

e in

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atio

n co

ntai

ned

ther

ein.

Rep

rodu

ctio

n, u

se o

r di

sclo

sure

to th

ird p

artie

s w

ithou

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ress

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ictly

forb

idde

n.

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Page28

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

CustomerConnection

AC

DC

AC AC

DC DC

0V24V

1)

Process interface boardEthernet switch

1)

1) Additional terminal :1 and :5 when Option, PLC AC500.

024-X2 24

BU

BU

BU

BU

BU

BU

GN

YE

GN

YE

gnye

BU

BU

0024-X2 24

GNDN-X1 L

0024-X2 24

GNDAC-X1 ACGNDAC-X1 AC

-_29

6A

WG

16

-_29

5A

WG

16

10987654321


G6


G5


G4

AW

G16

AW

G16

-704 AWG20

-703 AWG20

-298

AW

G16

-297

AW

G16

-296

AW

G16

-295

AW

G16

AW

G16

0

1-XT31 5

-0V

I/O

.1 /

(76)

-+24

Vde

vice

net.8

/ (6

7)

-+24

Vde

vice

net.7

/ (6

6)

-+24

Vde

vice

net.6

/ (6

5)

-+24

Vde

vice

net.5

/ (6

4)

-+24

Vde

vice

net.4

/ (6

3)

-+24

Vde

vice

net.3

/ (6

1)

-+24

Vde

vice

net.2

/ (5

8)

-0V

devi

cene

t.8 /

(67)

+24

V I/

O.1

/ (7

6) -23

0V A

C1.

11 /

(76)

-230

V A

C1.

12 /

(76)

-230

V A

C1.

13 /

(76)

-230

V A

C2.

11 /

(76)

-230

V A

C2.

12 /

(76)

-230

V A

C2.

13 /

(76)

-0V

devi

cene

t.7 /

(66)

-0V

devi

cene

t.6 /

(65)

-0V

devi

cene

t.5 /

(64)

-0V

devi

cene

t.4 /

(63)

-0V

devi

cene

t.3 /

(61)

-0V

devi

cene

t.2 /

(58)

+24

V R

es /

(68)

-0V

ReS

/ (6

8)

-+24

Vde

vice

net.1

/ (5

5)

-0V

devi

cene

t.1 /

(55)

XT

31:1

.2(5

7)

XT

31:5

.2(5

7)

XT

31:1

.1(5

7)

0Vde

vice

net.9

/ (6

9)

+24

Vde

vice

net.9

/ (6

9)

+24

V I/

O.2

/ (6

9)(6

9)

0V I/

O.2

/ (6

9)(6

9)

XT

31:5

.1(5

7)


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Page29

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++Sublocation:

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Rev. Ind

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

EXTERNALEMERGENCY

STOP PB

EMERGENCYSTOP OUTPUT 2

EMERGENCY STOPRELAY SIGNALS

EXTERNALSUPPLY

EMERGENCYSTOP OUTPUT 1

ES1 top

ES2 top

24V Panel

Run CH1 topRun CH2 top

ES1OUT:AES2 OUT:A

ES2 OUT:BES1OUT:B

Sep ES2:ASep ES1:A

Sep ES1:B

Sep ES2:B

ES2 bottomES1 bottom0V24V Panel

ES1:int

ES2:int

0V 0V24V PANEL

24V PANEL

0V

ES1 ES2

-364

AW

G20

-363

AW

G20

-238 AWG20-237 AWG20

-236 AWG20-235 AWG20

-234 AWG20-233 AWG20

-232 AWG20-231 AWG20

-212 AWG20 BU

-211 AWG20 BU

-210 AWG20 BU

-209 AWG20 BU

-0V COOL / (24) (76)

-0V SYS / (24) (76)

-0V_Sig.ref. / (42)

+24V COOL / (24) (76)

+24V SYS / (24) (76)

+24V_Sig.ref. / (42)

-ES FPU 1.A / (39) (40)

-ES FPU 1.B / (39) (40)

-ES FPU 2.A / (39) (40)

-ES FPU 2.B / (39) (40)

-RC

H1

/ (3

1)

-RC

H2

/ (3

1)

-RS485+ / (42)-RS485- / (42)

-Run

Ch+

/ (3

1)

-Run

Ch_

0V /

(31)

2. See pages / (41)

Run

Ch+

Run

Ch0

V

RunCh+RunCh0V

AWG24

BU

BU

JUM

PE

R

JUM

PE

R

JUM

PE

R

JUM

PE

R

JUM

PE

R

JUM

PE

R

WHBN

WHBU

WHGN

BU

12

12

M

4

3

2

1

-X12

8

7

6

5

4

3

2

1

-X11

6

8

7

5

-X10

14

13

18

17

-X9

16

15

12

11

10

9

8

7

6

5

4

3

-X2

2

1

10

9

8

7

6

5

4

3

-X1

2

1

UU

-ES2-ES1

OPTION:EXTERNAL

CONNECTIONS

1211

21 22

-S21.3 EMERGENCY PB

-E3

INTERNAL FAN

PANEL BOARD

A21

MAINCOMPUTER

FPU

SOFT_ESOSOFT_ESI

24V SYS24V PANEL

0V SYS

24V FPU POWER

24V

PA

NE

L

PROCESS POWER SUPPLY


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ein.

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ithou

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Page30

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Approved by, date:

RUN CHAIN OPERATING, 3 MODE SELECTORLocation:Plant: =

++Sublocation:

Document no.Next

Rev. Ind

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

OP_COMOP_MAN

OP_AUTOOP_MAN_FS

24V COOL

TACHO

FAN 0V

EN1_1AEN1_1BEN2_1BEN2_1A

EXTERNALENABLE DEVICE

OPTION

24V SYS

0V SYSGeneral in1General in2General in3General in4General in5General in6

24V PANEL

General in7

24V FPU POWER

General in8

X3 and X4only in DSQC 630

0V

FPU

+24V

General out1General out2General out3General out4General out5General out6General out7General out80V

RS485+RS485-24V DC

0V

M

+

-

8

7

6

5

4

3

2

1

-X2-SUP_ST2

-SUP_ST1

-GS2

-ES2

-ES1

-ENABLE1

-AS2

-AS1

8

7

6

5

4

3

2

1

-X20

3

2

-X18

1

4

3

2

1

-X15

9

4

3

2

1

-X10

-0V PANELB / (39) (40)

+24V FPU POWER / (39) (40)

-EN

1 /

(31)

-EN1.1 / (39) (40)

-EN1.2 / (39) (40)

-EN

2 /

(31)

-MA

N1

/ (3

1)

-MA

N2

/ (3

1)

-SP

EE

D /

(32)

1.See pages / (41)

Option:ExternalConnections

JUMPER

JUMPER

JUMPER

JUMPER

BK

BN

RD

WHBN

WHGN

BU

WHOG

BN

GN

WHBU

OG

-GS1

19

10

9

8

-X9

7

6

5

4

3

2

1

10

9

8

7

-X6

9

8

7

6

5

4

3

2

1

-X4

10

9

8

7

6

5

4

3

2

1

-X3

8

7

6

5

4

3

2

1

MOTOR ON PBS21.2

3-MODE SELECTOR

S21.1

-E2

-E2EXT.COMPUTER FAN

-A23

OPTION:STATUSLED ON FRONT

A21PANEL BOARD run chain, 3-mode selector

AWG26

-362 AWG20 BU

-361 AWG20 BU

-360 AWG20 BU

-246

EX

T.C

OM

MO

N 2

-245

EX

T.A

UT

O 2

-244

EX

T.M

AN

2

-243

EX

T M

AN

FS

2

-242

EX

T.C

OM

MO

N 1

-241

EX

T.A

UT

O 1

-240

EX

T.M

AN

1

-239

EX

T M

AN

FS

1

-230 AWG20 BU

-229 AWG20 BU-228 AWG20 BU

-227 AWG20 BU-226 AWG20 BU-225 AWG20 BU

-224 AWG20 BU

-223 AWG20 BU-222 AWG20 BU-221 AWG20 BU

-220 AWG20 BU

-208 AWG20 BU

-207 AWG20 BU

-206 AWG20 BU

-205 AWG20 BU

X1X2

1314

5

6 12 10

13

14 16 20

17

18 22 24

1

2 4 8

3

2

-X18

1 3

2

1

-X1

24V PANEL

>1


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SAFETY STOPLocation:Plant: =

++Sublocation:

Document no.Next

Rev. Ind

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

AUTOSTOP

GENERALSTOP

SUPERIORSTOP

&

AS1+

AS1-AS2+

AS2-GS1+

&

GS1-CH2GS2+

GS2-

SS1+

SS1-SS2+

SS1

SS2-

0V0V

0V

SOFT SSSS2

AS1

AS2

GS1

GS2 CH1

24V PANEL24V PANEL

24V SYS

0V SYS

24V PANEL

SS1

SS2

24V PANEL24V FPU POWER

OPTION:EXTERNALCONNECTIONS

JUMPER

JUMPER

JUMPER

JUMPER

JUMPER

JUMPER

6

-X6

5

4

3

2

1

12

-X5

11

10

9

8

7

6

5

4

3

2

1

A21PANEL BOARD with SAFETY STOP

-EN

1 /

(30)

-EN

2 /

(30)

-EN

AB

LE2_

1 /

(32)

-EN

AB

LE2_

2 /

(32)

-EN

AB

LE2_

3 /

(32)

-EN

AB

LE2_

4 /

(32)

-MA

N1

/ (3

0)

-MA

N2

/ (3

0)

-RC

H1

/ (2

9)-R

CH

1 /

(32)

-RC

H2

/ (2

9)-R

CH

2 /

(32)

-Run

Ch+

/ (2

9)

-Run

Ch_

0V /

(29)

1. See pages / (41)

24V

PA

NE

L

SOFT GS

AS1

AS2

SOFT AS

GS1

GS2


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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

0V

24V PANEL

0V

24V PANEL

0V

24V PANEL

0V

24V PANEL

RUN CH1RUN CH1Ret

RUN CH2RetRUN CH2

SPEED0V

ENABLE2_2ENABLE2_2Ret

AC_ON10V

RUN CH1RUN CH1Ret

RUN CH2RetRUN CH2

SPEED0V


AC_ON10V

RUN CH1RUN CH1Ret

RUN CH2RetRUN CH2

SPEED0V


AC_ON10V

1

-X17

10

9

8

7

6

5

3

4

-0V / (77)

-0V.1 / (75)-AC_ON.1 / (75)

-ENABLE2_1 / (31) -ENABLE2.1 / (77)-ENABLE2_1Ret / (77)

-ENABLE2_2 / (31)

-ENABLE2_3 / (31)

-ENABLE2_4 / (31)

-RCH1 / (31)

-RCH2 / (31)

-RUN_CH1 / (77)-RUN_CH 1Ret / (77)

-RUN_CH2 / (77)-RUN_CH 2Ret / (77)

-SPEED / (30)

RUN CH1

-SPEED / (77)

2

1

-X14

10

9

8

7

6

5

3

4

2

1

-X8

10

9

8

7

6

5

3

4

2

1

-X7

A21PANEL BOARD with RUN CHAIN

BU

BU

BU

BU

BU

BU

10

9

8

7

6

5

3

4

2

RUN CH1Ret

RUN CH2RetRUN CH2

SPEED0V


AC_ON10V

CONTROLMODULE

if not used

if not used

if not used

if not used

if not used

if not used

Drivemodule1A43.X1ANDK41.X1

Drivemodule2A43.X1

Drivemodule3A43.X1

Drivemodule4A43.X1


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++Sublocation:

Document no.Next

Rev. Ind

Lab/Office:DMRO SE/



Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

OPTION

OG

OG

OG

OG

OG

OG

BU

BU

BU

BU

BU

BU

BU

BU

BU 1314

X1X2

13

14

159

10

115

6

71

2

3

19

10

9

7

6

5

3

-X9

2

1

-246 EXT.COMMON2

-245 EXT.AUTO2

-244 EXT.MAN2

-242 EXT.COMMON1

-241 EXT.AUTO1

-240 EXT.MAN1

-230 AWG20 MONLMP

-229 AWG20 MOTON

-228 AWG20 24V PANEL

-226 AWG20 MAN1

-225 AWG20 AUTO1

-224 AWG20 0V

-222 AWG20 MAN2

-221 AWG20 AUTO2

-220 AWG20 24V panel8

7

S21.1-X1

6

5

4

3

2

1

MOTOR ON PBS21.2

2-MODE SELECTOR

S21.1

PANEL BOARDA21


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sclo

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ird p

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s w

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forb

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BLOCK DIAGRAM RUN CHAIN EXT OPERATING SELECTOR

Location:Plant: =

++Sublocation:

Document no.Next

Rev. Ind

Lab/Office:DMRO SE/



Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

Acc. to sheet 36OPTIONEXT-S21.1 (2 OR 3-MODE SELECTOR)

1) EXT A21.X9

EXTERNAL CONTROL PANELAcc. to sheet 35

EXT.S21.1-X1

S21.2 MOTOR OM PB

OPTION TERMINAL

EXT.S21.3 EMERGENCY STOP PB

X10

X9

BLOCK DIAGRAM FOR THE RUN CHAIN AND EXTERNAL CONTROL PANEL WITH OPTIONS.

A21 PANEL BOARD

CONTROL MODULE CABINET

FLEX PENDANTXS4

DP1-DP4 duoble press

1) TERMINALEXT-A21.X10

SHEET 37 and 38MAIN COMPUTER A31-A8

Option Hot plug S22 with SINGLE cabinet

EXT-A22-X2 ADAPTER A32.A8

1) In Option EXT.CONTROL PANEL,the terminal X9 and X10 includedonly in Rel.10.2 and earlier.

Acc. to sheet 36 Acc. to sheet 36

Acc. to sheet 36

Acc. to sheet 36

Acc. to sheet 36 and 37

Acc. to sheet 37

Option Hot plug S22 with DUAL cabinet

Acc. to sheet 37 rel.10.2 and earlierAcc. to sheet 38 rel.11.1

Acc. to sheet 38

Acc. to sheet 37


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Document no.Next

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Approved

3HAC024480-005 05

74 61 2 3 5 8

PRH

CONTROL MODULE

24V FPU0VEN1_1EN1_2

FPU_START

EARTHEARTH

ES PANEL 2B

ES PANEL 1BES PANEL 1B

ES FPU2AES PANEL 2B

MONLMP

MOTON24V PANEL MAN FS1MAN1AUTO10VMAN FS2MAN2AUTO224V PANEL

ES FPU2A

ES FPU1AES FPU1A

9

8

7

6

5

4

3

2

1

X10

19

18

17

16

15

14

13

12

11

10

9

7

6

5

3

2

1

-X9

PANEL BOARDA21

GN/WH

diagramaeletrico_irc5controlador

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