Product Type Technical Proposal

Diet Shelter Installation Manual

Click here to place subtitle

LEGAL INFORMATION

By accepting this certain document of ZTE CORPORATIN you agree to the following terms. If you do not agree to the following terms, please notice that you are not allowed to use this document.Copyright 2009 ZTE CORPORATION. Any rights not expressly granted herein are reserved. This document contains proprietary information of ZTE CORPORATION. Any reproduction, transfer, distribution, use or disclosure of this document or any portion of this document, in any form by any means, without the prior written consent of ZTE CORPORATION is prohibited. and are registered trademarks of ZTE CORPORATION. ZTEs company name, logo and product names referenced herein are either trademarks or registered trademarks of ZTE CORPORATION. Other product and company names mentioned herein may be trademarks or trade names of their respective owners. Without the prior written consent of ZTE CORPORATION or the third party owner thereof, anyones access to this document should not be construed as granting, by implication, estopped or otherwise, any license or right to use any marks appearing in the document.The design of this product complies with requirements of environmental protection and personal security. This product shall be stored, used or discarded in accordance with product manual, relevant contract or laws and regulations in relevant country (countries).This document is provided as is and as available. Information contained in this document is subject to continuous update without further notice due to improvement and update of ZTE CORPORATIONs products and technologies.

ZTE CORPORATION

Address:NO. 55Hi-tech Road SouthShenZhenP.R.China518057

Website:http://dms.zte.com.cn Technical Support

Email:TSM.Aftersales@zte.com.cn

Revision HistoryProduct VersionDocument VersionSerial NumberReason for Revision

R1.0First published

AuthorDateDocument VersionPrepared byReviewed byApproved by

2010-12-7R1.0Zhou RonghuaZhang Xianghong,Zhang Jun,Xia Mingbo,Tao Feng,Liang Chun,Wang QingWang Tiancheng

Applicable to: Diet Shelter Installation and Acceptance EngineerProposal: Before reading this document, it is recommended to understand the following knowledge and skillsSEQKnowledge and skillsReference material

1

2

3

Follow-up document: After read this document, you may need the following informationSEQReference materialInformation

1Diet Installation Check ListDiet shelter installation quality control point introduction

2Diet Shelter Acceptance Specification and ReportDiet shelter acceptance specification introduction

3

About This DocumentSummaryChapterDescription

1 Safety InstructionShelter installation attention items introduction

2 Preparation for InstallationShelter installation preparation introduction

3 Diet Shelter InstallationDiet shelter installation introduction

4 Diet Shelter Installation Quality CheckDiet shelter installation quality check

TABLE OF CONTENTS11Safety Instruction

11.1Safety Instruction

11.2Shelter Transport Safety Statements

11.3Sign Statements

22Preparation for Installation

22.1Inspection for Installation Environment

22.1.1Base Construction Inspection

22.1.2Environment Inspection

22.1.3Power Supply Inspection

22.1.4Grounding Inspection

32.1.5Other Equipments Inspection

32.2Tool Instruments Preparation

32.3Technical Documents Preparation

32.4Unpacking and Inspection

32.4.1Unpacking Steps

42.4.2Unpacking and Inspection

53Diet Shelter Installation

53.1Shelter Body Installation

53.2Environment Supervisor System Installation

53.2.1Supervisor Unit Installation

63.2.2Door Sensor Installation

73.2.3Temperature and Humidity Sensor Installation

73.2.4Water Sensor Installation

73.2.5Smog Sensor Installation

73.2.6Fan Installation

83.2.7Film Heating Panel Installation

83.2.8Heat Exchanger Installation

93.2.9TEC Air-condition Installation

93.2.10Hand Light Installation

93.3Grounding System Installation

93.3.1Grounding Copper Bar Installation

103.3.2Grounding Wire Installation

104Diet Shelter Installation Quality Check

FIGURES4Figure 21 Unpacking Chart

6Figure 31 Supervisor Unit Installation

6Figure 32 Door Sensor Installation

7Figure 33 Smog Sensor Installation

8Figure 34 Heat Exchanger Installation

9Figure 35 TEC Air-condition Installation

10Figure 36 Shelter Body Grounding

TABLES1Table 11 Safety Symbol and Meaning

1 Safety Instruction1.1 Safety InstructionThere are high temperature and high pressure in the equipment. The expert who has trained well has ability in installation, operation and maintenance.

Must abide by local safe criterion and related operate criterion in equipment installation operation and maintenance, or may cause body injured and equipment damage. The safety attention item mentioned in this manual is the supplement of local safe criterion.

ZTE do not take on any duties that are caused by going against safe operation, design, manufacture and the safe standard of equipment use.1.2 Shelter Transport Safety Statements

In order to avoid damage the shelter, use machine to upload and unload the shelter. If the shelter will be carried to rooftop, unpack the box to reduce the volume and weight. In the carry process, take and put the materials gently to protect the materials.

Note:

If the shelter will be installed on rooftop, when carry the shelter, forbidden non installation engineers to access to 10 meters around the site. Set safety sign on the site at the same time.1.3 Sign Statements

The safety symbol quoted in this manual is seen in Table 1-1 for detail, these symbols are used to make the reader pay attention to the safety items that should be observed when carrying on the equipment setup, the operation and the maintenance.

Table 11 Safety Symbol and Meaning

Safety Symbol

Meaning

Note safety statement

The safety attention is divided into four ranks: dangerous, warning, beware and note. The letter prompt of the safety attention locates in the right side of the safety symbol, the detailed content of the safety content is under the symbol.

( Explain, Prompt, Tips

The explanation, prompt, tips and so on except safety defines.2 Preparation for Installation

2.1 Inspection for Installation Environment

The environment and other related inspection are necessary before the diet shelter installation.2.1.1 Base Construction Inspection

Check according to the following requirements:

Verify the whole layout of the site where the shelter located, check and make sure the preparation of the basic facilities meeting the requirements is or not.

Check and make sure the ground is level, the preparation of the cement base meeting the requirements in the base drawing is or not.

Check whether the rooftop installation proposal has gotten the approval of the owner, when the shelter will be installed on rooftop.The maintenance period of cement foundation has been over (usually more than 7 days), and the communication tower installation has been completed, only under this condition, the shelter could be arranged to construct.

2.1.2 Environment Inspection

Check the environment state including temperature, humidity, atmosphere pressure, dust and sand etc

2.1.3 Power Supply Inspection

Check the power supply capacity and quality, the quantity of the power phase, frequency, phase voltage, line voltage, voltage fluctuation etc

2.1.4 Grounding Inspection

Check the disposal and preparation of the grounding network.

2.1.5 Other Equipments Inspection

Check other equipments related with the shelter installation, such as the generating set, iron tower, feeder and main equipment etc., and verify these equipments whether conform to the relevant shelter or not.

2.2 Tool Instruments Preparation

Check whether the tools and instruments for the shelter installation are complete and whether they will be used normally or not.

2.3 Technical Documents Preparation

Check whether the technical data for installation of diet shelter is completed, And verify whether these datum conforms to the relevant shelter. The following drawings and documents are needed for installation of the diet shelter: Diet Shelter Installation Manual Site Layout Drawing, Internal Layout of Shelter, The Circuit Diagram of Environment Supervisor System, The Connection Disposal Diagram of Environment Supervisor System, The Connection Diagram of Sensor etc.

2.4 Unpacking and Inspection

2.4.1 Unpacking Steps

1. Loosen the buckles connecting the cover and the side board, open the top cover.2. Loosen the buckles connecting the front-side board, end-side board and the base board ,detach the front-side board.

3. Loosen the buckles connecting the end-side board, backside board and the base board, detach the end-side board separately.

4. Loosen the buckles connecting the backside board and the base board, detach the backside board.

5. Remove the foam board. (No foam board omit this step)

6. Remove the shockproof film. Figure 21 Unpacking Chart

2.4.2 Unpacking and Inspection1.Check whether the packaging wooden box is damaged, and make the relevant record.

2.Open the wooden box according to the unpacking steps.

3.Check whether the quantity of the goods is correct in the wooden box according to the packaging list in the box.

4.Check whether the goods in the box are damaged. The damaged material can be replaced with the material in the spare goods at first, and then propose the changing request in time.

5.Make the relevant inspection record.

6.ZTE personnel and user personnel should countersign the "unpacking acceptance report" together, and return this record to the marketing department and affiliated office in time.3 Diet Shelter Installation3.1 Shelter Body Installation1.Confirm the direction of shelter according the Site Layout Drawing;

2.When the shelter is located on the foundation, mark the fixing hole position on the foundation by label pen or other tools according the hole on the base steel frame;3.Move away the shelter, drill the holes which are 16 mm and 75mm depth on the foundation according the marks;

4.Clean the holes, move the foundation to the position, make sure the holes on the base steel frame are according to the holes on concrete foundation;

5.Put the M12X100 expansion bolts into the holes;

Note:

1. When install the expansion bolts, use the wooden board to knock the bolts;2. If there are some steel plates in the goods, when the shelter is located, no need to move away the shelter, use steel plates to fix the base steel frame.6.Install the washer spring washer and nut on the bolt, and tighten the nut.3.2 Environment Supervisor System Installation3.2.1 Supervisor Unit InstallationConfirm the supervisor unit location according to the Internal Layout of Shelter, fix the supervisor unit on the bracket by floating nuts, as shown in Figure 31Figure 31 Supervisor Unit Installation

Note:1. Supervisor unit is a equipment which collects the alarm signals from each monitor equipments and transmit the signal to center or other control equipment;

2. Check the Connection Disposal Diagram of Environment Supervisor System to confirm the connection about the supervisor unit and sensors.3.2.2 Door Sensor InstallationFix one part of the door sensor which has wire on doorframe by screw, fix the other part on the top corner of door, when the door is closed, the distance of two parts is 2mm to 5mm, fix the wire of door sensor to bracket, as shown in Figure 32.In the end, connect the wire with the related interface of supervisor unit.

Figure 32 Door Sensor Installation

3.2.3 Temperature and Humidity Sensor InstallationInstall the indoor temperature and humidity sensor on the shelter roof near the door, fix the wire of sensor to bracket. In the end, connect the wire with the related interface of supervisor unit.

3.2.4 Water Sensor InstallationFix the water sensor on the floor near the hole,fix the wire of water sensor to bracket. In the end, connect the wire with the related interface of supervisor unit.3.2.5 Smog Sensor InstallationInstall the smog sensor on the roof of shelter near the door, as shown in Figure 33.Fix the wire of smog sensor to bracket. In the end, connect the wire with the related interface of supervisor unit.Figure 33 Smog Sensor Installation

3.2.6 Fan InstallationGenerally, fans have been installed on the shelter in factory, connect the power wire of fan to 48V power system on site, connect the alarm wire to supervisor unit at the same time, fix wire to bracket.3.2.7 Film Heating Panel InstallationFilm heating panel need to be installed in battery cabinet, stick each film heating panel to one side of bracket, and connect the power wire to 220V power system, fix wire to bracket at the same time. Note:

1. The temperature control switch must be put in battery cabinet.

2. The film heating panel can not be pasted on the wall.3.2.8 Heat Exchanger InstallationGenerally, the heat exchangers have been installed in factory. On site, insert the power plug on power wire to the interface of DC INPUT on the heat exchanger, connect the other side of wire with 48V power system. Insert the plug of alarm wire to the interface of ALARM on heat exchanger, connect the other side to supervisor unit, as shown in Figure 34. Fix all the wire to bracket at the same time. Refer the test manual to test heat exchanger.

Figure 34 Heat Exchanger Installation

Note:

The wire must be disposed along the door and fix to clip, make sure the wire is in good situation when open the door.3.2.9 TEC Air-condition InstallationTEC air-condition has been installed on the door of shelter in factory, connect power wire to 48V power system through the hole on the clapboard, connect the alarm wire to supervisor unit through the hole on the clapboard. Fix all the wire to bracket at the same time, as shown in Figure 35.Refer the test manual to test TEC air-condition.

Figure 35 TEC Air-condition Installation

3.2.10 Hand Light InstallationHand light has one bracket, the bracket can adsorb on the shelter wall. First, adsorb the bracket on the right wall of shelter. Second, put the light on the bracket. Third, connect the power wire to 48V power system, and tie up the redundant wire on the bracket.3.3 Grounding System Installation3.3.1 Grounding Copper Bar InstallationThere are two types of grounding copper bar, one is indoor grounding copper bar which is the equipment of grounding point for indoor equipments, the other one is outdoor grounding copper bar which is the equipment of grounding point for feeder cable before shelter. Generally, the indoor grounding copper bar has been installed on the shelter. Install the outdoor grounding copper bar on the wall of shelter or on the ground according the Site Layout Drawing.3.3.2 Grounding Wire Installation1.Connect shelter body with indoor grounding copper bar by 16mm2 grounding wire,as shown in Figure 36.

Figure 36 Shelter Body Grounding

2.Connect bracket bottom grounding point with indoor grounding copper bar by 16mm2 grounding wire.

3.Connect indoor grounding bar to earth mat by 16mm2 grounding wire through the hole on the floor.4.Connect steel base frame to earth mat by 35 mm2 grounding wire, fix the connector of wire with steel base frame by M8 nut.4 Diet Shelter Installation Quality CheckCheck the installation quality whether meets the requirement according the Diet Shelter Installation Check List.

VI 2010ZTE CORPORATION. All rights reserved.ZTE Confidential Proprietary

ZTE Confidential Proprietary 2010 ZTE Corporation. All rights reserved.4(17)