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INDUSTRIAL PWM INVERTER POWER SUPPLY SYSTEM 3DPI Digital ProcessPower Inverter THREE PHASE

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Page 1: Digital ProcessPower Inverter - AMETEK Solidstate · PDF fileDigital ProcessPower Inverter ... Industrial PWM Inverter Three Phase 10-125 kVA ... AC Output Sync Capture Range 0.5%

INDUSTRIAL PWM INVERTER POWER SUPPLY SYSTEM

3DPI Digital ProcessPower Inverter

T H R E E P H A S E

Page 2: Digital ProcessPower Inverter - AMETEK Solidstate · PDF fileDigital ProcessPower Inverter ... Industrial PWM Inverter Three Phase 10-125 kVA ... AC Output Sync Capture Range 0.5%

Keypad Controls and Switches Inverter to Load w/Light Bypass to Load w/Light Static Switch Reset Retransfer Latching Alarm Reset Audible Alarm Silence Display On Inverter Enable (On/Off) Switch

*Standard LED Indicators: UPS Normal and UPS Trouble

Standard Mimic Screen (LCD Panel) Indicators

Inverter Status (OK/Fail) Synchronism Status (In/Out of Sync) Static Switch Position

(Inverter or Bypass) Manual Bypass Position

(Inverter or Bypass) Bypass Status (OK/Fail)

Shown with optional indicator lights

Digital ProcessPower

Industrial PWM Inverter

Three Phase 10-125 kVAThe Digital PROCESSPOWER (DPI) Inverter from AMETEK Solidstate Controls

is a true on-line, double conversion Inverter system that provides continuous,

clean, regulated power for critical AC loads. Designed specifically for process

control and industrial applications, the DPI systems utilize state of the art PWM

technology, incorporating high power IGBT semiconductors, and digital control

for enhanced communications, monitoring, control and diagnostics capabilities.

Also essential to the DPI design is the use of fiber optic cables for control and

communications; allowing for better isolation and faster, more accurate signals

between processors. The DPI designs also include an LCD panel and user-

friendly touch screen display for the ultimate in User control.

PROCESSPOWER Inverter LCD and Touch Screen User Panel

The Power Behind the Process

Page 3: Digital ProcessPower Inverter - AMETEK Solidstate · PDF fileDigital ProcessPower Inverter ... Industrial PWM Inverter Three Phase 10-125 kVA ... AC Output Sync Capture Range 0.5%

0.8 Output Power Factor 120VDC (60 Lead Calcium Battery Cells)

ModelRated Output Power

EfficiencyMax DC Current 3PH AC Output Amps

Per Phase* Cabinet StyleWeight** Heat Loss

(BTU/hr)KVA KW @1.75VPC 208 480 380 Lbs. Kg.

3DPI010-*** 10 8 87% 88 28 12 15 GTD1X 715 325 40773DPI015-*** 15 12 87% 131 42 18 23 GTD1X 845 383 50983DPI020-*** 20 16 87% 175 56 24 30 GTD1X 975 442 81583DPI030-*** 30 24 87% 263 83 36 46 GTD2X 1268 575 122353DPI040-*** 40 32 87% 350 111 48 61 GTD2X 1333 6005 163173DPI050-*** 50 40 87% 438 139 60 76 GTD3X 1398 634 20394

240VDC (120 Lead Acid Battery Cells)

ModelRated Output Power

EfficiencyMax DC Current 3PH AC Output Amps

Per Phase* Cabinet StyleWeight** Heat Loss

(BTU/hr)KVA KW @1.75VPC 208 480 380 Lbs. Kg.

3DPI060-*** 60 48 89% 257 167 72 91 GTD2X 1658 752 202443DPI080-*** 80 64 89% 342 222 96 122 GTD3X 2210 1002 269903DPI100-*** 100 80 89% 428 278 120 152 GTD4X 2860 1297 337393DPI125-*** 125 100 89% 535 348 150 190 GTD4X 3185 1445 42174

Model Coding“EE” “FF” “GG” “H” “J”

DC Bus Volts Code AC Output Volts (Code)

Freq(Code)

Output P.F(Code)

Config Code(Code)

110 - (11) 208 - (20) 50 - (50) 0.8 - (K) Cascaded - (C)120 - (12) 380 - (38) 60 -(60) Parallel - (P)220 - (22) 480 - (48)240 - (24)

*Circuit Breakers are sized at a minimum of 125% of rated current.

** Unit weights correspond to a 60Hz unit. Contact factory for 50Hz unit weight.

***A complete model number includes the DC bus (link) voltage, AC output voltage, system frequency, output power factor, and UPS configuration. To “build” a model number, use the “code” in the matrix shown above, following the example format: 3DPI010-EE-FF-GG-H-J; where EE=DC bus voltage; FF=AC Output Voltage; GG=System Frequency;H=Power Factor; J=Inverter configuration (‘F’ for Float, ‘C’ for Cascaded Redundant, ‘P’ for Parallel Redundant). For Example: A 30 kVA inverter with a 240 VDC bus voltage; 208 output voltage; 60 Hz would have the following model number: 3DPI030-24-20-60-K-C

For custom systems, and for units which do not have a configurable model number, insert a ‘C’ in the model number as follows: 3DPP020C

Sizes are subject to change. Top mounted cooling fans require 0.5 inch (13mm) additional height. Certain optional features and/or combinations may require larger cabinets - consult factory

Inches—Cabinet-Dimensions—mmStyle H x W x D H x W x D

GTD1X 79 x 32 x 36 2007 x 813 x 914GTD2X 79 x 54 x 36 2007 x 1372 x 914GTD3X 79 x 86 x 36 2007 x 2184 x 914GTD4X 79 x 108 x 36 2007 x 2743 x 914

Page 4: Digital ProcessPower Inverter - AMETEK Solidstate · PDF fileDigital ProcessPower Inverter ... Industrial PWM Inverter Three Phase 10-125 kVA ... AC Output Sync Capture Range 0.5%

English: www.solidstatecontrolsinc.com Nuclear: www.nuclearups.com

Spanish: www.solidstatecontrolsinc-esp.com

Russian: www.solidstatecontrolsinc-ru.comChinese: www.solidstatecontrolsinc-chn.com

Brazilian Portuguese: www.solidstatecontrolsinc-bz.com

VISIT OUR WEBSITES:

REV 1-12-2017

All Facilities are ISO 9001 Certified

World Headquarters875 Dearborn Drive Columbus, Ohio 43085 Phone: +1-614-846-7500 Toll Free: +1-800-635-7300 Fax: +1-614-885-3990

Mexico HeadquartersCamino a la Montaña 178-101La Perla, Naucalpan Estado de México53340Phone: (55) 55250-1232Fax: (55) 5203-7981

Asia Pacific HeadquartersAMETEK Singapore Office 43 Changi South Ave. 2 #04-01 Singapore 486164 Phone: +65-6484-2388 Fax: +65-6481-6588

Brazil HeadquartersAMETEK do Brasil Ltda Rod. Eng° Ermênio de Oliveira Penteado (SP75) - Km 57, Barrio Tombadouro Indaiatuba - SP - Brasil, 13337-300 Phone: +55-16-2107-4100

Middle East OfficesDubaiP.O.Box 337164Office 2004 , X2 BuildingJumeirah Lakes Towers JLTDubai – UAEPhone: +971544300331 Saudi ArabiaKing Khalid Street, ATCO BuildingDammam, Saudi ArabiaPhone: +966 13 833 2339 ext. 654Direct: +966 830 5482Cell: +966 55 888 7860

India HeadquartersAMETEK Instruments India Private Limited Plot 148, EPIP Zone Phase 2 Featherlite Tech Park, 1st Floor Whitefield, Bangalore - 560066 Karnataka, INDIA Phone: +91 70222 53258 Fax: +91 80 6782 3232

Argentina HeadquartersOlive 1954Rosario 2000 – Sta Fe, ArgentinaPhone: +54 341 455 3332

Page 5: Digital ProcessPower Inverter - AMETEK Solidstate · PDF fileDigital ProcessPower Inverter ... Industrial PWM Inverter Three Phase 10-125 kVA ... AC Output Sync Capture Range 0.5%

General Specifications – Standard Features

General Specifications – Optional Features

System Measurements (Displayed on Mimic Screen) Metering and System Measurements (Option #) Miscellaneous – Continued (Option #)Total Operation Time on UPSTotal Operation Time on BypassTotal Operation Time on Inverter

Bypass Input Frequency (112) Latching Alarms (28)Bypass Input Voltage (113) Lamp Test (35)Output Power (kVA, KW, Power Factor) (114) ESI (Essential System Indicator) Panel (123)% Inverter Loading (115) Alarm Relay Test (132)Inverter Output Voltage (117) Alarms (Option #)Circuit Breaker (Option #) High DC Disconnect (2)

Positive/Negative to Ground (2 relays) (3)High/Low Bypass Source Voltage (7/6)High/Low AC Output Voltage (9/8)AC Output Overload (48)High/Low Inverter Output Voltage (41/42)Out-of-Sync (43)Inverter Fuse Blown (44)Inverter Off Frequency (45)Bypass Off Frequency (46)Battery Near Exhaustion (60)Low AC Input Voltage (68)High DC Voltage (5)MBS to Bypass (78)Bypass Input CB Open (103)AC Output CB Open (104)

65 KAIC Bypass Input (82/85)Metering (Displayed on Mimic Screen) Inverter Output (Non-Automatic) (17)DC Bus VoltageDC Bus Current (+/-)AC Output VoltageAC Output CurrentAC Output Frequency

AC Output (18)Battery High Interrupt Breaker (86)Communications (Option #)Modbus RTU (RS485 Connection) (187)Ethernet Webpage (187)Modbus TCP (187)SCI-Link Consult Factory for Additional Communication Options

Circuit BreakersDC Input (10kAIC, minimum)Bypass Input (14kAIC, minimum)

MiscellaneousParallel Redundant Configuration Additional Relay Contacts (Max of 13 available)Additional LED Indicators(1 green, 9 red available)Remote External MBS1

Alarms (Displayed on LCD Alarm Panel)Fan FailureCharger FailureLow DC VoltageLow DC DisconnectDC Breaker OpenST/SW Retransfer BlockedBattery DischargingIGBT DesaturationOverload ShutdownBypass Supplying LoadST/SW Bridge Over TemperatureInverter Bridge Over TemperatureST/SW SCR FailureBypass FailureInverter Failure

General Specifications – Performance Inverter Static Switch DC Input Bypass Voltage 120/208, 220/380, and

277/480: 3-phase, 4-wireNominal Voltage 110V/55 (96-128 VDC)Range/ #of Cells 120V/60 (105-140VDC) Switch Type Inversely paired set of

SCRs (one set per leg) (Lead Calcium Type) 220V/110 (192-256VDC)240V/120 (210-280VDC) Failure Mode Automatically fails to Bypass277/480: 3-phase, 4-wire Transfer Time Make Before Break

System Diagnostics (Displayed on LCD Alarm Panel) AC Output Sync Capture Range 0.5% to 1.5% adjustableLoss of System Communication(s) Inverter/UPS Ratings 10-225 kVA Slew Rate 1Hz/sec to 10Hz/sec

(adjustable)Power Supply Failure(s) Power Factor 0.8 or 1.0AC Output Voltage2 120/208, 220/380 and

277/480: 3-phase, 4-wireOverload Capability 125% continuous

150% for 10 minutes200% for 1 minute1000% for 1 cycle

Relay Controls Regulation ± 1%The following alarms also include 1 (one) set of normally open and normally closed relay contacts rated for 120VAC at 8 amps (30VDC at 8 amps): Trouble (Summary) Bypass Supplying Load Communications Failure (Summary)

Voltage Adjustment ± 5%

Frequency 50 or 60 Hz; ± 0.1% Manual Bypass Switch1

Crest Factor 3:1 Voltage 120/208, 220/380, andTotal Harmonic 100% linear load <3% 277/480: 3-phase, 4-wire

Applicable Standards, Codes and Regulations Distortion (THD) 100% non-linear load <5% Mounting Inside UPS/InverterANSI Transient Response ± 5% (0-100% load) EnclosureANSI/NFPA 70 Recovery Time < 50 msec to ± 1% Positions TwoIEEE Overload Capacity 100% - continuous Construction 600VAC, rotary drum,

make-before-break typeUL-1778 125% - 10 minutesUL-1778 150% - 1 minute Transfer Time Zero in both directions

Overload Capacity 125% continuous 150% for 10 minutes 200% for 1 minute 1000% for 1 cycle

Environmental Ambient Temperature -5 to 40oC (23 to 104oF) Relative Humidity 0-95% non-condensing Operating Altitude 0-3300 meters

(10,000 feet) Audible Noise3 65-72dB(A) @1.5 meter

(4.9 feet) typical Cooling Aided Convection or Forced Air, depending on kVA rating and design (fans standard for 40kVA units and above) Cable Entry Top and Bottom Entry

StandardMean Time Between Failure

(MTBF)>205,000 Hours

Cabinet Rating NEMA 1 / IP-20(IP-21 with addition of optional drip shield)

1Internal Manual Bypass Switch is normally removed when a Remote Manual Bypass Switch is selected2Custom Input and Output Voltages available – Consult Factory3Addition of drip shield may increase the noise by 1-3dB(A)

Page 6: Digital ProcessPower Inverter - AMETEK Solidstate · PDF fileDigital ProcessPower Inverter ... Industrial PWM Inverter Three Phase 10-125 kVA ... AC Output Sync Capture Range 0.5%

VISIT OUR WEBSITES:

English: www.solidstatecontrolsinc.com Nuclear: www.nuclearups.com

Spanish: www.solidstatecontrolsinc-esp.com

Russian: www.solidstatecontrolsinc-ru.com

Chinese: www.solidstatecontrolsinc-chn.com

Brazilian Portuguese: www.solidstatecontrolsinc-bz.com

REV 1-12-2017

All Facilities are ISO 9001 Certified

World Headquarters875 Dearborn Drive Columbus, Ohio 43085 Phone: +1-614-846-7500 Toll Free: +1-800-635-7300 Fax: +1-614-885-3990

Mexico HeadquartersCamino a la Montaña 178-101La Perla, Naucalpan Estado de México53340Phone: (55) 55250-1232Fax: (55) 5203-7981

Asia Pacific HeadquartersAMETEK Singapore Office 43 Changi South Ave. 2 #04-01 Singapore 486164 Phone: +65-6484-2388 Fax: +65-6481-6588

Brazil HeadquartersAMETEK do Brasil Ltda Rod. Eng° Ermênio de Oliveira Penteado (SP75) - Km 57, Barrio Tombadouro Indaiatuba - SP - Brasil, 13337-300 Phone: +55-16-2107-4100

Middle East OfficesDubaiP.O.Box 337164Office 2004 , X2 BuildingJumeirah Lakes Towers JLTDubai – UAEPhone: +971544300331 Saudi ArabiaKing Khalid Street, ATCO BuildingDammam, Saudi ArabiaPhone: +966 13 833 2339 ext. 654Direct: +966 830 5482Cell: +966 55 888 7860

India HeadquartersAMETEK Instruments India Private Limited Plot 148, EPIP Zone Phase 2 Featherlite Tech Park, 1st Floor Whitefield, Bangalore - 560066 Karnataka, INDIA Phone: +91 70222 53258 Fax: +91 80 6782 3232

Argentina HeadquartersOlive 1954Rosario 2000 – Sta Fe, ArgentinaPhone: +54 341 455 3332

THE PURPOSE OF OUR BUSINESS IS TO PROVIDE CONTINUITY OF ELECTRICAL POWER

TO KEEP BUSINESSES IN BUSINESS.