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Phoenix DIGITAL TORQUE WRENCH

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Page 1: DIGITAL TORQUE Quality AssuranceOptional desk Charger Optional 2D Battery Scanner Visual, audible and vibrating alarm Transducerized digital torque wrench for industry 4.0 The Phoenix

Quality Assurance

Digital torque wrench Torque Bench Joint Simulators Wireless Torque Transducer Torque Checker (wrenches/screwdrivers) Torque Data Collector

Duo Gyroscope Quality Assurance

Lower operating cost Highest quality

Quality Assurance

Digital torque wrench Torque Bench Joint Simulators Wireless Torque Transducer Torque Checker (wrenches/screwdrivers) Torque Data Collector

Duo Gyroscope Quality Assurance

Lower operating cost Highest quality

Phoenix

DIGITAL TORQUEWRENCH

Page 2: DIGITAL TORQUE Quality AssuranceOptional desk Charger Optional 2D Battery Scanner Visual, audible and vibrating alarm Transducerized digital torque wrench for industry 4.0 The Phoenix

Optional desk Charger

Battery

Optional 2D Scanner Visual, audible and vibrating alarm

Transducerized digital torque wrench for industry 4.0 The Phoenix II digital torque wrench offers a new concept in manual torque applications and sets a new standard for quality, technological leadership and operational excellence. Our main focus is our commitment to the success of our customers, the Phoenix II has been developed to meet critical bolt -on fastening and bolt joint analysis in a simple and clear way. The unique residual torque measurement algorithm makes the scan independent of the operator's ability. It has an exceptional memory capacity of up to one million grips and curves. Built-in robustness and wireless connectivity make Phoenix ll a cutting-edge product ready to work within the Industry 4.0 environment.

Torque Wrench Screen

www.mint.eu

Page 3: DIGITAL TORQUE Quality AssuranceOptional desk Charger Optional 2D Battery Scanner Visual, audible and vibrating alarm Transducerized digital torque wrench for industry 4.0 The Phoenix

35 mm

Technical Specifications

With a range between 1.5Nm up to 1,200Nm the Phoenix II digital torque wrench attempt most market needs. Its components, developed with the latest technology, provide a longer life for the equipment.

• Main features: • A single torque wrench contains all the features for production and quality applications; • Storage of 1 million results with tightening curve; • Ability to copy and paste test programs or tightening strategies with revision number and change date; • Capacity for 4,000 programs; • Ergonomic handle with vibration for operation in environment with noise; • Strategies for application "torque and torque x angle", in addition to automatic residual torque detection algorithm; • Collect data for CEP, possibility to create data collection routes reporting to MSqnet (QA) software with statistical

analysis, including parameters of residual torque measurement, Track torque, peak torque, Minimum torque and "Loosen and tighten" by angle control, important for quality analysis;

• Developed and manufactured by M.Shimizu with its own technology.

TW Config – Configuration Software All parameters and settings of the Phoenix II are performed through the TW Config software. The connection can be made via a USB port or Wi-Fi network, making the wrench configuration very easy, and all at no extra cost!

Main Features • Backup / Restore of file settings; • Visualization of results and curves; • Data export in various formats.

USB

• Hardware Features: • Clear visualization of the result with intuitive icons and differentiated sound alarms; • 4 LEDs on both sides vary in intensity and color, making it easier to see the progress of torque application; • Configuration of the torque wrench through the software TW Config, communicating via USB or Wi-Fi; • Integrated 2.4GHz Wi-Fi module, wireless communication using Open Protocol; • 2.8 "color display with wide viewing angle (178 °). • Operation via keyboard or touch screen; • One Battery and power supply source and cable are included

Models

Optional

Barcode reader for product traceability and results

HMI and Software for Torque Wrench integration with Production line (MSqnet STA or TPC) and with Quality (MSqnet QA)

Holster

Rack

Wi-Fi Gateway access point

Desk Battery Charger

66,5 mm

* Weights are considered with battery and without accessories * Larger capacities on request

10 4 2,5 hs hs hs

Model Torque (Nm)

Connect DIN (mm)

Length (mm)

Weight (kg)

PHOENIX ll 15 1,5 ~ 15 9x12 426 0,98

PHOENIX ll 30 3 ~ 30 9x12 426 0,98

PHOENIX ll 70 7 ~ 70 9x12 488 1,08

PHOENIX ll 100 10 ~ 100 9x12 488 1,08

PHOENIX ll 200 20 ~ 200 14X18 615 1,64

PHOENIX ll 300 30 ~ 300 14X18 765 1,90

PHOENIX ll 400 40 ~ 400 14X18 866 2,16

PHOENIX ll 600 60 ~ 600 14X18 1.050 3,33

PHOENIX ll 800 80 ~ 800 Ø 20 1.200 7,50

PHOENIX ll 1000 100 ~ 1.000 Ø 20 1.250 8,00

PHOENIX ll 1200 120 ~ 1.200 Ø 27 1.345 10,4

www.mint.eu

Page 4: DIGITAL TORQUE Quality AssuranceOptional desk Charger Optional 2D Battery Scanner Visual, audible and vibrating alarm Transducerized digital torque wrench for industry 4.0 The Phoenix

Technology & innovations

Wireless torque wrench

8

M.Shimizu´ s tightening quality assurance system in another level…

Page 5: DIGITAL TORQUE Quality AssuranceOptional desk Charger Optional 2D Battery Scanner Visual, audible and vibrating alarm Transducerized digital torque wrench for industry 4.0 The Phoenix

Technology & innovations

List of functions

Torque range:1,5 - 1200 Nm

Version and Memory: Other Function: Performance:Working with all firmware version User and Password management Internal memory: 16GBStore program set, data-results and traces in Phoenix memory Only User Management 1.000.000 results

Clamp force measurement with a APP 1.000.000 traces

Programming: 4000 psetsEdit tests directly on Phoenix Options: 2,8" display with touch screen (320 x 240 pixel, 65.535 colors)Route from/to MSqnet QA/ MSqnet STA/TW Configurator Internal Bar Code Reader (2D) KeyboardReceive program from MSqnet STA in real time Bluetooth Integrated Module Barcode reader 2DSend data and traces to MSqnet QA and MSqnet STA 868 MHz Integrated Module Wi-Fi Integrated ModuleSPC Quality Control test Wi-Fi Integrated Module Dual gyroscope: 500 dps - degrees per secondProduction Tightening Automatic Socket RecognitionJoint Analysis Rubber Protection Measurement:Continuous Reading Display Protection + 0,5% deviation between 20% and 100% of the torque capacityCp/Cm Test Single Battery Charger (External) + 1% deviation between 10% and 20% of the torque capacityCounter Clock Wise Test (SPC Quality Control – Production Tightening) Multi Battery Charger (External) + 0,1% angle display deviation

SoftwareDisplayed on Phoenix: MSqnet QA Battery:Torque/Time, Angle/Time and Torque/Angle traces TW Configurator Li-Ion 3,7 / 3500 mAhSample Chart (Cm/Cp) MSqnet STA 10 hours of continuous use

Statistic Charts (X – R) 6 hours to recharge by USB port or 4 hours with wall charger adapter

Sample Graphs 3,5 hours to recharge with external battery chargerProgram listFastening results Battery charger:Digital and analog gauges dashboard info Input power: 100 - 240 AC / 50-60 Hz

Output: 4.2 DC / 1 A

Wireless torque wrench

7

Problems related to tightening joints cause a significant impact on warranty costs, serious consequences for consumers and a damage brand image for the manufacturer.M.Shimizu´ s tightening quality assurance system meets torque and angle measurement requirements for all types of joints.Our tools can be set to work for production to get full traceability of the entire tightening operation, or for quality control to check residual torque, helping the joint analysis.

Page 6: DIGITAL TORQUE Quality AssuranceOptional desk Charger Optional 2D Battery Scanner Visual, audible and vibrating alarm Transducerized digital torque wrench for industry 4.0 The Phoenix

Technology & innovations6

Be amazed for what these tools can do for your assembly processes!

Ordering number Model Description Lead-timeTorque wrench for quality & production mode 15%

9058900000 Phoenix II - 15 Nm Electronic torque & angle wrench 30 days9058900001 Phoenix II - 30 Nm Electronic torque & angle wrench 30 days9058900002 Phoenix II - 70 Nm Electronic torque & angle wrench 30 days9058900003 Phoenix II - 100 Nm Electronic torque & angle wrench 30 days9058900004 Phoenix II - 200 Nm Electronic torque & angle wrench 30 days9058900005 Phoenix II - 300 Nm Electronic torque & angle wrench 30 days9058900006 Phoenix II - 400 Nm Electronic torque & angle wrench 60 days9058900007 Phoenix II - 600 Nm Electronic torque & angle wrench 60 days9058900008 Phoenix II - 800 Nm Electronic torque & angle wrench 60 days9058900009 Phoenix II - 1000 Nm Electronic torque & angle wrench 60 days9058900010 Phoenix II - 1200 Nm Electronic torque & angle wrench 60 days

Software for production mode9058800000 MSQnet STA 1 Software for production guidance 2 days9058800001 MSQnet TPC 5 Software for production guidance: 5 licenses 2 days9058800002 MSQnet TPC 10 Software for production guidance: 10 licenses 2 days9058800003 MSQnet TPC 15 Software for production guidance: 15 licenses 2 days9058800004 MSQnet TPC 30 Software for production guidance: 30 licenses 2 days9058800005 MSQnet TPC 60 Software for production guidance: 60 licenses 2 days9058800006 MSQnet TPC 90 Software for production guidance: 90 licenses 2 days9058800007 MSQnet TPC 150 Software for production guidance: 150 licenses 2 days9058800008 MSQnet TPC 250 Software for production guidance: 250 licenses 2 days

Software for quality mode9058800009 MSQnet QA - 05 Software for quality guidance: 05 licenses 2 days9058800010 MSQnet QA - NL Software for quality guidance: no limit (one installation) 2 days

Accessories9058900011 2D Barcode reader - 30 days9058900012 Battery Pack Charger - 30 days9058900013 Lithium Ion Battery Pack: 3.7 V - 3500 mAh - 30 days9058900014 Rubber cover Torque wrench protection 30 days9058900015 Rubber cover with display protection Torque wrench and display protection 30 days

Page 7: DIGITAL TORQUE Quality AssuranceOptional desk Charger Optional 2D Battery Scanner Visual, audible and vibrating alarm Transducerized digital torque wrench for industry 4.0 The Phoenix

“Today”

Industry 4.0 and Torque wrenches integrations

Augmented reality

Auto

nom

ous

robo

tics

Software integration

Cloud computing

Cyber security

Industrial internet

Digital simulation

Big

data

and

an

alys

is

Additive manufacturing (3D object)

DC Tools

Wireless digital torque wrench

PLC

AGVCollaborative robotics

HMIServer and data base

5

Solutions with scalability…

Several technical advantages in terms of data processing and storage!

Page 8: DIGITAL TORQUE Quality AssuranceOptional desk Charger Optional 2D Battery Scanner Visual, audible and vibrating alarm Transducerized digital torque wrench for industry 4.0 The Phoenix

Discrete I/O

Ethernet

Phoenix II in the filed…

Server

Computer

PLC PPC / HMI

Fastening system

Line command

Ethernet

Switch Full integrity being a fastening system for assembly processes and quality assurance!

Technology & innovations

Operation control level

Process and production level

Actuators and especial devices level

2

Page 9: DIGITAL TORQUE Quality AssuranceOptional desk Charger Optional 2D Battery Scanner Visual, audible and vibrating alarm Transducerized digital torque wrench for industry 4.0 The Phoenix

MINT GmbH

Im Mittelfeld 10 76135 Karlsruhe, Germany

Tel.: +49 - 721 - 92 13 23 - 0 Fax: +49 - 721 - 92 13 23 - 99

E-Mail: [email protected] www.mint.eu

Hauptsitz Deutschland

MINT East Europe Kft.

Köér u. 16 1103 Budapest, Hungary

Tel.: +36 - 1 - 431 - 89 36 Fax: +36 - 1 - 431 - 89 37

E-Mail: [email protected] www.mint.hu

Ungarn

MINT Power Tools, s.r.o.

Kutnohorská 11/57 109 00 Praha 10, Czech Republic

Tel.: +4 20 - 2 72 - 7 03 - 5 46 Fax: +4 20 - 2 72 - 7 03 - 5 56

E-Mail: [email protected] www.mintpowertools.cz

Tschechien

© MINT 2019

Änderungen und Irrtümer vorbehalten. Es ist verboten, den Katalog als Ganzes bzw. Teile oder Auszüge aus diesem Katalog ohne ausdrückliches Einverständnis zu veröffentlichen, zu vertreiben oder andersweitig in Umlauf zu bringen.