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DILLINGER HüTTE GTS STEELS FOR CONSTRUCTIONAL STEELWORK : DI-MC

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Page 1: Dillinger Hütte gtSDillinger Hütte GTS supplied 4,900 t of heavy plate ... Various strategies were deployed to master the enormous cantilever action encountered during the erection

Dillinger Hütte gtS

S T E E L S F O R C O N S T R U C T I O N A L S T E E L W O R K : D I - M C

Dillinger Hütte gtS

Steel content of deck: 36,000 t

Total weight: 290,000 t

Length: 2,460 m

Total costs: 394 million E

Pier height: up to 245 m

Total height: 343 m

Spans: 6 x 342 m

2 x 204 m

Height of deck: 4.20 m

Width of deck: 32 m

Seven towers: Individual weight each: 650 t Height: 88 m 22 cables per tower

Duration of construction work: 38 months (2 million working hours)

Duration of concession: 78 years (including construction)

Concessionaire: Compagnie Eiffage du Viaduc de Millau

Designer: Michel Virlogeux

Architect: Norman Foster

Preliminary draft: SETRA

Stress analysis: Greisch, EEG Simescol, Tháles E et C, Serf, STOA Eiffage, Arcadis

Construction consortium (consortium leader): Eiffage TP

Concrete works: Eiffage Construction

Structural steel (prime contractor): Eiffel Construction Métallique

Heavy-plate deliveries: Dillinger Hütte GTS

Millau Viaduct:Facts and figures

Partners involved

Although it is the Millau Viaduct which has captured the attention of the world, we

should not forget that the completion of this alternative traffic route also necessita ted

the construction of two other exceptional bridges.

One is the Verrières Viaduct, a 720 m long composite bridge with a main span of

144 m at heights of up to 140 m, located 20 km to the north of Millau. This bridge‘s

cross-section is made up of a rectangular 7 m wide and 4.5 m high box section stiff-

ened with trapeze hollow stiffeners with projecting hollow sections and the resiliently

braced concrete carriageway deck. Dillinger Hütte GTS supplied 4,900 t of heavy plate

for this structure, including significant quantities of its high-strength DI-MC 460 fine-

grained structural steel, especially for the highly-stressed towers. Thus, it was possible

to reduce the construction’s weight as well as to optimise the assembling by using

the incremental launching technique.

Also worthy of mention is the Garrigue Viaduct with its steel content of 1,750 t.

The cross-section is divided into two parts having each two 2.65 m high longitudinal

girders in a 5.80 m distance. In dis-

tances of 7.4 m, the girders are stiff-

ened with cross bonds made of

HEA 600 profiles. The cross girders

above the towers and abutments,

however, are made of welded plate

girders. The 340 m long bridge is

divided into 5 fields with a length of

59 m, 3 x 74 m and 59 m.

For the first time DI-MC 460 T in thick-

ness ranges of as much as 120 mm

was used in the upper flange of the

beams above the towers. In the lower

flange DI-MC 460 T was used in

thickness of 110 mm. About 290 t

of this steel quality were supplied

for this premiere.

All good things come in threes

AG der Dillinger Hüttenwerke GTS IndustriesMarketing MarketingD-66748 Dillingen/Saar F-59379 Dunkerque CedexPostfach 1580 BP 6317Telefon: +49 6831 47 21 46 Telefon: +33 3 28 29 31 56Fax: +49 6831 47 99 21 46 Fax: +33 3 28 29 69 12

e-mail: [email protected]://www.dillinger.de

Einzelseiten_ENG_cs4.indd 1 16.09.11 11:16

Page 2: Dillinger Hütte gtSDillinger Hütte GTS supplied 4,900 t of heavy plate ... Various strategies were deployed to master the enormous cantilever action encountered during the erection

Foto: eiFFel C.M.

MillAU ViADUCt

For long years it has been a dream, now it has become reality: the great Millau Viaduct

was opened to traffic on 16 December 2004, closing the last remaining gap in France’s

second north-to-south link, the A75 autoroute.

This elegant architectural masterpiece truly deserves its status as a record-

holder. Not only is it the world‘s highest bridge, with a height of 343 m,

crossing the Tarn River at an altitude of 270 m; its construction time of just

thirty-eight months and its costs (around 400 million E) may well also be on

course to enter the record books.

Planning for this stupendous project started in the late 1980s. As France’s

classical north-to-south route through the Rhône valley is always over-

stretched in the summer months it was an obvious step to create an alter-

native connecting route – straight through the Massif Central, the precipitous

hill region at the heart of France. But there was, above all, one natural

obstacle: the broad valley of the River Tarn, close to the well-known village

of Millau – well-known for its almost never-ending traffic jams every summer.

Thus the decision was taken to bridge the valley with a 2,460 m long

viaduct.

The decision to construct

a multiple-cable-stayed

bridge consisting of eight

spans (outer spans 204 m

each, and six inner spans,

each 342 m), according to a

design largely contri buted

by British star architect Sir

Norman Foster, was taken

in 1996.

he planning and imple-

mentation of the project

were accomplished on

a concession basis; the

concession ends seventy-

eight years from the

start of construction, with

the bridge’s service life

estimated at 120 years.

The target of shortening

the construction period,

and thus receiving income

from tolls at as early as pos-

A bridge-construction world record

A multiple-cable-stayed bridge design

Modern steels permit cost-efficient

production

Series fabrication and sophisticated

erection

sible, was the reason for French construction group EIFFAGE and its subsidiary, Eiffel

Construction Métallique, to draft a bridge consisting of a steel bridge deck and towers,

being contrary to the original draft of a prestressed concrete bridge. This was, however,

not the only convincing argument in favour of a steel solution (see box below), selec-

tion of which was confirmed in March 2001, with the start of construction work in the

following October.

Within thirty months, Dillinger Hütte GTS supplied virtually 43,000 t of steel for the

carriageway deck, the towers and the temporary piers used

during construction.

Not only the company’s broad range of dimensions and special

steel grades favoured the selection of Dillinger Hütte GTS – it

goes without saying that supply logistics must also be tailored

in detail to such a project.

Sophisticated selection of the steels to be used also made

it possible to reduce production costs and shop processing

times, via the use, for example, of plates with widths ranging

up to above 4,200 mm and lengths up to 23 m.

This permitted an optimisation of the assembly of the deck

from individual sections, with-out the need for additional

welds. The use of blasted and primered plates also reduced fabrication time and costs.

Almost half the structure consists of high-strength fine-grained DI-MC 460 structural

steel.

The special production process used,

known as thermomechanical rolling,

allowed the achievement of high

strengths combined with excellent

weldability. Thanks to this combina-

tion, it was possible, on the one hand,

to dispense with time- and cost-

intensive preheating in the fabrica-

tion shop, while on the other hand

simultaneously re ducing the weight

of the deck structure, a significant

factor in erection using the incremen-

tal launching method. DI-MC 460 was used primarily for the centre box sections of the

deck (in thickness ranges of up to 80 mm) and for the towers. A plate thickness of even

120 mm was selected for the base elements of the towers.

Eiffel Construction Métallique produced some 2,100 stiffened panels, a production rate

of around four per working day, from plate and hollow sections at its workshops shops in

Lauterbourg (Alsace). Following transportation to the site, these elements were welded

together for a total length of more than 170 m at the two preassembly yards on each abut -

ment. The central box sections had previously been preassembled at Fos-sur-Mer. As

many as seventy-five welders were at times employed on each of these preassembly yards.

Various strategies were deployed to master the enormous cantilever action encountered

during the erection from the two abutments. Temporary telescopic piers were used, for

example, to reduce the bridge‘s span during installation, a steel nose was also employed,

and a tower completed with cabling was also inserted in each case. After joining the two

deck elements from the north and the south on 28 May 2004 the remaining towers and

cables were installed and the temporary piers removed after completion of the bridge.

Such outstanding engineering achieve-

ments truly deserve our admiration, and the

viaduct is receiving this richly: More than

500,000 people have now taken guided

tours of the site during the construction

phase, and intensive “bridge-viewing

tourism” is also anticipated for the future –

it’s a sight well worth seeing.

– Lightweight, slender bridge deck (36,000 t compared to 120,000 t for concrete)

– Reduction of box girder height to 4.20 m (lower wind exposure)

– Safety: Prefabrication, preassembly and the incremental launching technique

reduced the need for work at great heights

– Minimisation of the number of inclined tension cables and foundation work

– Durability (120 years)

– Reduction of overall project costs

Total: appr. 43,000 t November 2001 to end of 2003 (1,600 to 3,000 t per month)Steel deck: appr. 36,000 t Towers: 4,600 t Temporary piers (part): 2,400 tAmong this: – S 355 K2G3 (≤ 30 mm): 20,400 t box girder panels and towers– S 355 N/NL (30 - 80 mm): 3,800 t – DI-MC 460 (10 - 120 mm): 18,000 t center box section, various girder panels, towers

and the tower feet in the deck– S 460 QL1 (130 - 200 mm): 172 t for erection auxiliaries

Around 60% of plate material was supplied in blasted and primered condition.

The advantages of using steel

DH-GTS deliveries for the Millau Viaduct

14,02 m 14,02 m4 m

4,20 m

CablesHollowstiffeners

Centralbox

Sidepannels

Einzelseiten_ENG_cs4.indd 2 16.09.11 11:16

Page 3: Dillinger Hütte gtSDillinger Hütte GTS supplied 4,900 t of heavy plate ... Various strategies were deployed to master the enormous cantilever action encountered during the erection

Foto: eiFFel C.M.

MillAU ViADUCt

For long years it has been a dream, now it has become reality: the great Millau Viaduct

was opened to traffic on 16 December 2004, closing the last remaining gap in France’s

second north-to-south link, the A75 autoroute.

This elegant architectural masterpiece truly deserves its status as a record-

holder. Not only is it the world‘s highest bridge, with a height of 343 m,

crossing the Tarn River at an altitude of 270 m; its construction time of just

thirty-eight months and its costs (around 400 million E) may well also be on

course to enter the record books.

Planning for this stupendous project started in the late 1980s. As France’s

classical north-to-south route through the Rhône valley is always over-

stretched in the summer months it was an obvious step to create an alter-

native connecting route – straight through the Massif Central, the precipitous

hill region at the heart of France. But there was, above all, one natural

obstacle: the broad valley of the River Tarn, close to the well-known village

of Millau – well-known for its almost never-ending traffic jams every summer.

Thus the decision was taken to bridge the valley with a 2,460 m long

viaduct.

The decision to construct

a multiple-cable-stayed

bridge consisting of eight

spans (outer spans 204 m

each, and six inner spans,

each 342 m), according to a

design largely contri buted

by British star architect Sir

Norman Foster, was taken

in 1996.

he planning and imple-

mentation of the project

were accomplished on

a concession basis; the

concession ends seventy-

eight years from the

start of construction, with

the bridge’s service life

estimated at 120 years.

The target of shortening

the construction period,

and thus receiving income

from tolls at as early as pos-

A bridge-construction world record

A multiple-cable-stayed bridge design

Modern steels permit cost-efficient

production

Series fabrication and sophisticated

erection

sible, was the reason for French construction group EIFFAGE and its subsidiary, Eiffel

Construction Métallique, to draft a bridge consisting of a steel bridge deck and towers,

being contrary to the original draft of a prestressed concrete bridge. This was, however,

not the only convincing argument in favour of a steel solution (see box below), selec-

tion of which was confirmed in March 2001, with the start of construction work in the

following October.

Within thirty months, Dillinger Hütte GTS supplied virtually 43,000 t of steel for the

carriageway deck, the towers and the temporary piers used

during construction.

Not only the company’s broad range of dimensions and special

steel grades favoured the selection of Dillinger Hütte GTS – it

goes without saying that supply logistics must also be tailored

in detail to such a project.

Sophisticated selection of the steels to be used also made

it possible to reduce production costs and shop processing

times, via the use, for example, of plates with widths ranging

up to above 4,200 mm and lengths up to 23 m.

This permitted an optimisation of the assembly of the deck

from individual sections, with-out the need for additional

welds. The use of blasted and primered plates also reduced fabrication time and costs.

Almost half the structure consists of high-strength fine-grained DI-MC 460 structural

steel.

The special production process used,

known as thermomechanical rolling,

allowed the achievement of high

strengths combined with excellent

weldability. Thanks to this combina-

tion, it was possible, on the one hand,

to dispense with time- and cost-

intensive preheating in the fabrica-

tion shop, while on the other hand

simultaneously re ducing the weight

of the deck structure, a significant

factor in erection using the incremen-

tal launching method. DI-MC 460 was used primarily for the centre box sections of the

deck (in thickness ranges of up to 80 mm) and for the towers. A plate thickness of even

120 mm was selected for the base elements of the towers.

Eiffel Construction Métallique produced some 2,100 stiffened panels, a production rate

of around four per working day, from plate and hollow sections at its workshops shops in

Lauterbourg (Alsace). Following transportation to the site, these elements were welded

together for a total length of more than 170 m at the two preassembly yards on each abut -

ment. The central box sections had previously been preassembled at Fos-sur-Mer. As

many as seventy-five welders were at times employed on each of these preassembly yards.

Various strategies were deployed to master the enormous cantilever action encountered

during the erection from the two abutments. Temporary telescopic piers were used, for

example, to reduce the bridge‘s span during installation, a steel nose was also employed,

and a tower completed with cabling was also inserted in each case. After joining the two

deck elements from the north and the south on 28 May 2004 the remaining towers and

cables were installed and the temporary piers removed after completion of the bridge.

Such outstanding engineering achieve-

ments truly deserve our admiration, and the

viaduct is receiving this richly: More than

500,000 people have now taken guided

tours of the site during the construction

phase, and intensive “bridge-viewing

tourism” is also anticipated for the future –

it’s a sight well worth seeing.

– Lightweight, slender bridge deck (36,000 t compared to 120,000 t for concrete)

– Reduction of box girder height to 4.20 m (lower wind exposure)

– Safety: Prefabrication, preassembly and the incremental launching technique

reduced the need for work at great heights

– Minimisation of the number of inclined tension cables and foundation work

– Durability (120 years)

– Reduction of overall project costs

Total: appr. 43,000 t November 2001 to end of 2003 (1,600 to 3,000 t per month)Steel deck: appr. 36,000 t Towers: 4,600 t Temporary piers (part): 2,400 tAmong this: – S 355 K2G3 (≤ 30 mm): 20,400 t box girder panels and towers– S 355 N/NL (30 - 80 mm): 3,800 t – DI-MC 460 (10 - 120 mm): 18,000 t center box section, various girder panels, towers

and the tower feet in the deck– S 460 QL1 (130 - 200 mm): 172 t for erection auxiliaries

Around 60% of plate material was supplied in blasted and primered condition.

The advantages of using steel

DH-GTS deliveries for the Millau Viaduct

14,02 m 14,02 m4 m

4,20 m

CablesHollowstiffeners

Centralbox

Sidepannels

Einzelseiten_ENG_cs4.indd 3 16.09.11 11:16

Page 4: Dillinger Hütte gtSDillinger Hütte GTS supplied 4,900 t of heavy plate ... Various strategies were deployed to master the enormous cantilever action encountered during the erection

Foto: eiFFel C.M.

MillAU ViADUCt

For long years it has been a dream, now it has become reality: the great Millau Viaduct

was opened to traffic on 16 December 2004, closing the last remaining gap in France’s

second north-to-south link, the A75 autoroute.

This elegant architectural masterpiece truly deserves its status as a record-

holder. Not only is it the world‘s highest bridge, with a height of 343 m,

crossing the Tarn River at an altitude of 270 m; its construction time of just

thirty-eight months and its costs (around 400 million E) may well also be on

course to enter the record books.

Planning for this stupendous project started in the late 1980s. As France’s

classical north-to-south route through the Rhône valley is always over-

stretched in the summer months it was an obvious step to create an alter-

native connecting route – straight through the Massif Central, the precipitous

hill region at the heart of France. But there was, above all, one natural

obstacle: the broad valley of the River Tarn, close to the well-known village

of Millau – well-known for its almost never-ending traffic jams every summer.

Thus the decision was taken to bridge the valley with a 2,460 m long

viaduct.

The decision to construct

a multiple-cable-stayed

bridge consisting of eight

spans (outer spans 204 m

each, and six inner spans,

each 342 m), according to a

design largely contri buted

by British star architect Sir

Norman Foster, was taken

in 1996.

he planning and imple-

mentation of the project

were accomplished on

a concession basis; the

concession ends seventy-

eight years from the

start of construction, with

the bridge’s service life

estimated at 120 years.

The target of shortening

the construction period,

and thus receiving income

from tolls at as early as pos-

A bridge-construction world record

A multiple-cable-stayed bridge design

Modern steels permit cost-efficient

production

Series fabrication and sophisticated

erection

sible, was the reason for French construction group EIFFAGE and its subsidiary, Eiffel

Construction Métallique, to draft a bridge consisting of a steel bridge deck and towers,

being contrary to the original draft of a prestressed concrete bridge. This was, however,

not the only convincing argument in favour of a steel solution (see box below), selec-

tion of which was confirmed in March 2001, with the start of construction work in the

following October.

Within thirty months, Dillinger Hütte GTS supplied virtually 43,000 t of steel for the

carriageway deck, the towers and the temporary piers used

during construction.

Not only the company’s broad range of dimensions and special

steel grades favoured the selection of Dillinger Hütte GTS – it

goes without saying that supply logistics must also be tailored

in detail to such a project.

Sophisticated selection of the steels to be used also made

it possible to reduce production costs and shop processing

times, via the use, for example, of plates with widths ranging

up to above 4,200 mm and lengths up to 23 m.

This permitted an optimisation of the assembly of the deck

from individual sections, with-out the need for additional

welds. The use of blasted and primered plates also reduced fabrication time and costs.

Almost half the structure consists of high-strength fine-grained DI-MC 460 structural

steel.

The special production process used,

known as thermomechanical rolling,

allowed the achievement of high

strengths combined with excellent

weldability. Thanks to this combina-

tion, it was possible, on the one hand,

to dispense with time- and cost-

intensive preheating in the fabrica-

tion shop, while on the other hand

simultaneously re ducing the weight

of the deck structure, a significant

factor in erection using the incremen-

tal launching method. DI-MC 460 was used primarily for the centre box sections of the

deck (in thickness ranges of up to 80 mm) and for the towers. A plate thickness of even

120 mm was selected for the base elements of the towers.

Eiffel Construction Métallique produced some 2,100 stiffened panels, a production rate

of around four per working day, from plate and hollow sections at its workshops shops in

Lauterbourg (Alsace). Following transportation to the site, these elements were welded

together for a total length of more than 170 m at the two preassembly yards on each abut -

ment. The central box sections had previously been preassembled at Fos-sur-Mer. As

many as seventy-five welders were at times employed on each of these preassembly yards.

Various strategies were deployed to master the enormous cantilever action encountered

during the erection from the two abutments. Temporary telescopic piers were used, for

example, to reduce the bridge‘s span during installation, a steel nose was also employed,

and a tower completed with cabling was also inserted in each case. After joining the two

deck elements from the north and the south on 28 May 2004 the remaining towers and

cables were installed and the temporary piers removed after completion of the bridge.

Such outstanding engineering achieve-

ments truly deserve our admiration, and the

viaduct is receiving this richly: More than

500,000 people have now taken guided

tours of the site during the construction

phase, and intensive “bridge-viewing

tourism” is also anticipated for the future –

it’s a sight well worth seeing.

– Lightweight, slender bridge deck (36,000 t compared to 120,000 t for concrete)

– Reduction of box girder height to 4.20 m (lower wind exposure)

– Safety: Prefabrication, preassembly and the incremental launching technique

reduced the need for work at great heights

– Minimisation of the number of inclined tension cables and foundation work

– Durability (120 years)

– Reduction of overall project costs

Total: appr. 43,000 t November 2001 to end of 2003 (1,600 to 3,000 t per month)Steel deck: appr. 36,000 t Towers: 4,600 t Temporary piers (part): 2,400 tAmong this: – S 355 K2G3 (≤ 30 mm): 20,400 t box girder panels and towers– S 355 N/NL (30 - 80 mm): 3,800 t – DI-MC 460 (10 - 120 mm): 18,000 t center box section, various girder panels, towers

and the tower feet in the deck– S 460 QL1 (130 - 200 mm): 172 t for erection auxiliaries

Around 60% of plate material was supplied in blasted and primered condition.

The advantages of using steel

DH-GTS deliveries for the Millau Viaduct

14,02 m 14,02 m4 m

4,20 m

CablesHollowstiffeners

Centralbox

Sidepannels

Einzelseiten_ENG_cs4.indd 4 16.09.11 11:16

Page 5: Dillinger Hütte gtSDillinger Hütte GTS supplied 4,900 t of heavy plate ... Various strategies were deployed to master the enormous cantilever action encountered during the erection

Dillinger Hütte gtS

S T E E L S F O R C O N S T R U C T I O N A L S T E E L W O R K : D I - M C

Dillinger Hütte gtS

Steel content of deck: 36,000 t

Total weight: 290,000 t

Length: 2,460 m

Total costs: 394 million E

Pier height: up to 245 m

Total height: 343 m

Spans: 6 x 342 m

2 x 204 m

Height of deck: 4.20 m

Width of deck: 32 m

Seven towers: Individual weight each: 650 t Height: 88 m 22 cables per tower

Duration of construction work: 38 months (2 million working hours)

Duration of concession: 78 years (including construction)

Concessionaire: Compagnie Eiffage du Viaduc de Millau

Designer: Michel Virlogeux

Architect: Norman Foster

Preliminary draft: SETRA

Stress analysis: Greisch, EEG Simescol, Tháles E et C, Serf, STOA Eiffage, Arcadis

Construction consortium (consortium leader): Eiffage TP

Concrete works: Eiffage Construction

Structural steel (prime contractor): Eiffel Construction Métallique

Heavy-plate deliveries: Dillinger Hütte GTS

Millau Viaduct:Facts and figures

Partners involved

Although it is the Millau Viaduct which has captured the attention of the world, we

should not forget that the completion of this alternative traffic route also necessita ted

the construction of two other exceptional bridges.

One is the Verrières Viaduct, a 720 m long composite bridge with a main span of

144 m at heights of up to 140 m, located 20 km to the north of Millau. This bridge‘s

cross-section is made up of a rectangular 7 m wide and 4.5 m high box section stiff-

ened with trapeze hollow stiffeners with projecting hollow sections and the resiliently

braced concrete carriageway deck. Dillinger Hütte GTS supplied 4,900 t of heavy plate

for this structure, including significant quantities of its high-strength DI-MC 460 fine-

grained structural steel, especially for the highly-stressed towers. Thus, it was possible

to reduce the construction’s weight as well as to optimise the assembling by using

the incremental launching technique.

Also worthy of mention is the Garrigue Viaduct with its steel content of 1,750 t.

The cross-section is divided into two parts having each two 2.65 m high longitudinal

girders in a 5.80 m distance. In dis-

tances of 7.4 m, the girders are stiff-

ened with cross bonds made of

HEA 600 profiles. The cross girders

above the towers and abutments,

however, are made of welded plate

girders. The 340 m long bridge is

divided into 5 fields with a length of

59 m, 3 x 74 m and 59 m.

For the first time DI-MC 460 T in thick-

ness ranges of as much as 120 mm

was used in the upper flange of the

beams above the towers. In the lower

flange DI-MC 460 T was used in

thickness of 110 mm. About 290 t

of this steel quality were supplied

for this premiere.

All good things come in threes

AG der Dillinger Hüttenwerke GTS IndustriesMarketing MarketingD-66748 Dillingen/Saar F-59379 Dunkerque CedexPostfach 1580 BP 6317Telefon: +49 6831 47 21 46 Telefon: +33 3 28 29 31 56Fax: +49 6831 47 99 21 46 Fax: +33 3 28 29 69 12

e-mail: [email protected]://www.dillinger.de

Einzelseiten_ENG_cs4.indd 5 16.09.11 11:16

Page 6: Dillinger Hütte gtSDillinger Hütte GTS supplied 4,900 t of heavy plate ... Various strategies were deployed to master the enormous cantilever action encountered during the erection

Dillinger Hütte gtS

S T E E L S F O R C O N S T R U C T I O N A L S T E E L W O R K : D I - M C

Dillinger Hütte gtS

Steel content of deck: 36,000 t

Total weight: 290,000 t

Length: 2,460 m

Total costs: 394 million E

Pier height: up to 245 m

Total height: 343 m

Spans: 6 x 342 m

2 x 204 m

Height of deck: 4.20 m

Width of deck: 32 m

Seven towers: Individual weight each: 650 t Height: 88 m 22 cables per tower

Duration of construction work: 38 months (2 million working hours)

Duration of concession: 78 years (including construction)

Concessionaire: Compagnie Eiffage du Viaduc de Millau

Designer: Michel Virlogeux

Architect: Norman Foster

Preliminary draft: SETRA

Stress analysis: Greisch, EEG Simescol, Tháles E et C, Serf, STOA Eiffage, Arcadis

Construction consortium (consortium leader): Eiffage TP

Concrete works: Eiffage Construction

Structural steel (prime contractor): Eiffel Construction Métallique

Heavy-plate deliveries: Dillinger Hütte GTS

Millau Viaduct:Facts and figures

Partners involved

Although it is the Millau Viaduct which has captured the attention of the world, we

should not forget that the completion of this alternative traffic route also necessita ted

the construction of two other exceptional bridges.

One is the Verrières Viaduct, a 720 m long composite bridge with a main span of

144 m at heights of up to 140 m, located 20 km to the north of Millau. This bridge‘s

cross-section is made up of a rectangular 7 m wide and 4.5 m high box section stiff-

ened with trapeze hollow stiffeners with projecting hollow sections and the resiliently

braced concrete carriageway deck. Dillinger Hütte GTS supplied 4,900 t of heavy plate

for this structure, including significant quantities of its high-strength DI-MC 460 fine-

grained structural steel, especially for the highly-stressed towers. Thus, it was possible

to reduce the construction’s weight as well as to optimise the assembling by using

the incremental launching technique.

Also worthy of mention is the Garrigue Viaduct with its steel content of 1,750 t.

The cross-section is divided into two parts having each two 2.65 m high longitudinal

girders in a 5.80 m distance. In dis-

tances of 7.4 m, the girders are stiff-

ened with cross bonds made of

HEA 600 profiles. The cross girders

above the towers and abutments,

however, are made of welded plate

girders. The 340 m long bridge is

divided into 5 fields with a length of

59 m, 3 x 74 m and 59 m.

For the first time DI-MC 460 T in thick-

ness ranges of as much as 120 mm

was used in the upper flange of the

beams above the towers. In the lower

flange DI-MC 460 T was used in

thickness of 110 mm. About 290 t

of this steel quality were supplied

for this premiere.

All good things come in threes

AG der Dillinger Hüttenwerke GTS IndustriesMarketing MarketingD-66748 Dillingen/Saar F-59379 Dunkerque CedexPostfach 1580 BP 6317Telefon: +49 6831 47 21 46 Telefon: +33 3 28 29 31 56Fax: +49 6831 47 99 21 46 Fax: +33 3 28 29 69 12

e-mail: [email protected]://www.dillinger.de

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