disassembly & assembly guide

Confidential 1

Disassembly &

Assembly Guide

CS-200e

Version: 1.0

The Disassembly & Assembly Guide is written mainly for engineers.

Do not reproduce or duplicate.

Confidential 2 Revision History

Date Revision Description Remark

2011/6 V1.0 The first release

Confidential 3

Index

Chapter 1. Disassembly & Assembly .................. ............................................................................. 4

1. Safety Instructions............................. ..................................................................................... 4

2. Tools........................................... .............................................................................................. 5

3. Do not disassemble These Parts .................. ......................................................................... 6

4. Disassembly ..................................... ....................................................................................... 7

4-1 Case of card printer & chassis ......................................................................................... 7

4-2 Main Board .................................................................................................................... 14

4-3 Flipper Module ............................................................................................................... 16

4-4 Motors............................................................................................................................ 18

4-5 LED and Sensor ............................................................................................................ 23

4-6 Flipper: Sensors, Motor & Board.................................................................................... 36

4-7 Button Board & LCM Board ........................................................................................... 40

Chapter 2. Assembly & Alignment .................... .............................................................................. 41

1. Assembly ........................................ ....................................................................................... 41

1-1 Screw List ...................................................................................................................... 41

1-2 Cam Position ................................................................................................................. 43

Confidential 4

Chapter 1. Disassembly & Assembly 1. Safety Instructions • Read these instructions carefully. Save these instructions for future reference.

• Follow all warnings and instructions marked on the printer.

• Unplug the printer from the wall outlet before disassembly.

• Do not place the printer on an unstable cart, stand, or table. The printer may get damaged by a fall.

• Openings in the chassis and the bottom are provided for ventilation purposes and to ensure

reliable operation of the printer by protecting it form overheating: these openings must not be blocked

or covered.

• Placing the printer on a bed, sofa, rug, or other similar, not firm surfaces may block the openings.

The printer should never be placed near or over a radiator or heat register, proper ventilation and

cooling must be provided at all times.

• The printer should only be operated with the type of power indicated on the marking label. If you

are not sure of the type of power available in your area, consult your dealer or local power company.

• If an extension cord is used with this product, make sure that the total ampere rating of the

equipment plugged into the extension cord does not exceed the extension cord ampere rating. Also,

make sure that the total rating of all products plugged into the wall outlet does not exceed the fuse

rating.

Confidential 5

2. Tools

Tweezers Wire Cutter

Screwdriver– minus Screwdriver– pl us

Confidential 6

3. Do not disassemble These Parts HiTi strictly prohibits anyone to disassemble the TPH (Thermal Print Head) and the Platen Motor. Both

parts need to be calibrated by a specific calibration device and cannot be repaired on site.

Fixing screws (DO NOT disassemble)

Located on the both sides of the TPH module

Fixing screws of Platen Motor (Must disassemble wit h care & marks)

You have to make marks for positioning of these 2 screws, otherwise a horizontal banding

(regular, thin & tiny) symptom may appear on prints

Confidential 7

4. Disassembly

4-1 Case of card printer & chassis

Maintenance Parts Replacement Procedures

Parts Name The case of card printer & chassis Parts No.

Tools Screwdriver Procedure No. 1

Appearance view of CS-200e

L

R TOP

F

B

Confidential 8 Unscrew 4 screws that hold the upper cover (marked in red circles in the figure below)

(PS_ID_DOOR_F_RAPID_C1 56.C0104.012)

Slide down the upper cover to take it off

Confidential 9 Unscrew the corresponding screws which have been marked in circles of different colors for the

part that you are going to take off

Front (case front & ADF cover) � Pink

Back � Brown

Left � Green

Right � Blue

Confidential 10

Confidential 11 The rest of 2 screws for removing the ADF cover top

To remove the Left Cover, you have to disconnect to cables, LCD & Button

ID_ADF_Cover_Top

56.C0850.001

Confidential 12

Separate the chassis from the ID base

Loose three screws on the right side

ID_Linkage_B

56.C0884.001

ID_Linkage_F

?

ID_ADF_Cover_Front

56.C0851.001

ID_Exit

56.C0845.001

Confidential 13 Loose 2 screws on the left side

Lift up the chassis to separate it from the ID base

Confidential 14

4-2 Main Board


Parts Name MAIN BD CS200e ROHS Parts No. 45.C08R1.M11


Remove” The case of card printer & chassis”, according to Procedure No. 1

Unplug all the connectors and loose these 4 screws to disassemble the Main Board from Chassis.

6 connectors on the left side

7 connectors on the right side

Confidential 15

Now, the Main Board is unattached from the chassis

Confidential 16

4-3 Flipper Module


Parts Name The case of flipper module & chassis Parts No. N/A


Appearance view of CS-200e flipper module

Loose 6 screws from the button of the flipper. Open the flipper cover, and then loose 4 screws.

Confidential 17 Loose 4 screws from the button and 1 screw for grounding wire to separate the flipper chassis &

button plate

Confidential 18

4-4 Motors There are 5 motors on the Chassis and 1 in the flipper module

No Type & Q’ty P/N Description

1 Stepping Motor 17.MAC08.BE1 Platen motor

2,3 DC Motor * 2 46.C0801.R01 ASM RIBBON MOTOR R01 CS-200e ROHS

4 DC Motor 46.C0802.R01 ASM ADF MOTOR R01 CS-200e ROHS

5 DC Motor 48.C0807.001 ASM_CAM_MOTOR_C2

Stepping Motor 17.MFC08.BM1 Flip motor (This locates in a flipper module)

1 2 3 5 3

4

Confidential 19

4-4-1 Platen Motor


Parts Name Platen Motor Parts No. 17.MAC08.BE1


Remove” The case of card printer & chassis” and “Main Board”, according to Procedure No. 1 and

2

Loose these 3 screws and release the platen belt to take out the Platen Motor

Confidential 20

4-4-2 Ribbon Motor Supply and Take


Parts Name ASM RIBBON MOTOR R01 CS-200e ROHS Parts No. 46.C0801.R01


Remove” The case of card printer & chassis” & “Main Board”, according to Procedure No. 1 and 2

Loose 2 screws , the ribbon belt and unplug the connector to take out the “Ribbon Motor Supply”.

Confidential 21 Loose 2 screws , the ribbon belt and unplug the connector to take out the “Ribbon Motor Take”.

Confidential 22

4-4-3 ADF Motor


Parts Name ASM ADF MOTOR R01 CS-200e ROHS Parts No. 46.C0802.R01


Remove” The case of card printer & chassis” & “Main Board”, according to Procedure No. 1 and 2

Unscrew 2 screws , the ADF belt and unplug the connector to remove the “ADF Motor”

Confidential 23

4-5 LED and Sensor

LE LE Jam

RBN_S_En

RBN_T_En

RBN Chip

Cam

Door

RBN SNR

RBN LED

Exit

Exit

Smart Card

Confidential 24

4-5-1 Ribbon Encoding Sensor (Supply & Take)


Parts Name SNR BD SG-205 A11 CS-200e ROHS Parts No. 45.C08RE.A11


Remove” The case of card printer & chassis” and, according to Procedure No. 1 Loose one screw & unplug the connector to remove the Ribbon Encoding Supply .

Confidential 25 Loose one screw & unplug the connector to remove the Ribbon Encoding Take

Confidential 26

4-5-2 Ribbon LED


Parts Name LED BD RIBBON A11 CS-200e ROHS Parts No. 45.C08RF.011


Remove” The case of card printer”, according to Procedure No. 1 (till the upper cover)

Remove the TPH module from the linkage.

Loose 2 screws as the way shown below & unplug the connector to remove the Ribbon LED

Confidential 27

4-5-3 Ribbon Sensor & Door Sensor


Parts Name SNR BD RIBBON A11 CS-200e ROHS

SNR BD SG-205 A11 CS-200e ROHS Parts No.

45.C08RG.A11

45.C08RE.A11

Tools Screwdriver / Wire Cutter Procedure No. 9

Remove” The case of card printer”, according to Procedure No. 1

Use a long screw to fix the Frame Pinch Back for removing this assembly with ease

Loose 1 screw on the right side and 2 screws on the left side

Unplug the Door-RBN-SNR connector from the M/B and cut the binder

Move this way

Confidential 28

Loose 2 screws unplug the connector to remove the Ribbon SNR

Loose 2 screws unplug the connector to remove the Door SNR

Ribbon SNR Door SNR

Confidential 29

4-5-4 LE Sensor & Jam Sensor





Remove “Ribbon Encoding SNR ” � E-ring of Encoding Disk � Encoding Disk Set �

GE_24T_H3_C1

Loose one screw & unplug the connector to remove the Jam SNR

Loose one screw & unplug the connector to remove the LE SNR

Confidential 30

4-5-5 Exit Sensor





Remove “Ribbon Encoding SNR ” � C-ring of Encoding Disk � Encoding Disk Set �

GE_24T_H3_C1

Loose one screw & unplug the connector to remove the Exit SNR

Confidential 31

4-5-6 Cam Sensor


Parts Name SNR BD CAM A11 CS-200e ROHS Parts No. 45.C08RD.A11


Remove” The case of card printer and chassis”, according to Procedure No. 1

Remove “Platen Belt ” � C-ring of Pulley Platen � Pulley Platen

Loose 2 screws unplug the connector to remove the Cam SNR

Confidential 32

4-5-7 Ribbon Chip Contact Board


Parts Name CONTACT BD RIBBON CHIP 011 CS-200e ROHS Parts No. 45.C08RB.011

Tools Screwdriver / Pliers Procedure No. 13

Remove” The case of card printer and chassis”, according to Procedure No. 1

Put some alcohol on both nuts to soften and remove the glue. Unplug the connector . Use pliers

to hold the nuts and then loose the screws

Remove the Ribbon Chip SNR

Confidential 33

4-5-8 Smart Card Contact Board


Parts Name CONTACT BD SMART CARD 011 CS-200e ROHS Parts No. 45.C08RC.011


� Remove” The case of card printer and chassis”, according to Procedure No. 1

� Follow the Procedure No. 7 to take off the Ribbon Encoding Sensor Take.

� Remove the c-rings to take out the Platen Pulley and Encoding Disk .

� Remove the c-ring to the middle gear in the gear chain on the left side.

Confidential 34 � Remove 1 c-ring and 3 screws on the right side.

� Remove1 c-ring and 3 screws on the left side.

� Cut off 4 wire binders accordingly (following the wire to

trace, another 2 binders locate on the bottom side)

� Remove the 2 shafts shown as the right figure

When assemble this black

gear, remember the side with a

digit must face outward

Confidential 35 � Use pliers to hold the nuts and then loose the screws and then unplug the connector to

take out the Smart Card Contact Board.

Confidential 36

4-6 Flipper: Sensors, Motor & Board

Flipper LE Flipper Front

Flipper Back

Flipper Door

Flipper Board

Confidential 37

4-6-1 Flipper Board


Parts Name FILPPER BD M11 CS-200e ROHS Parts No. 45.C08R3.M11


Loose 3 screws unplug the 4 connectors to remove the Flipper Board

Confidential 38

4-6-2 Flipper Sensors




Loose the designated screw & unplug the corresponding connector to remove the pointed sensor

Flipper LE Flipper Front

Flipper Back

Flipper Door

Confidential 39

4-6-2 Flipper Motor


Parts Name MTR PM 7.5 2.8OHM M42SP-12NK BIP CS-200e

ROHS Parts No. 17.MFC08.BM1


Unplug 1 connector and then loose 2 screws to remove the Flipper Motor

Confidential 40

4-7 Button Board & LCM Board


Parts Name BUTTON BD M11 CS-200e ROHS

Parts No. 45.C08RA.M11


Loose 4 screws from the left cover, and then take out the module

Loose 1 screw to release the Button Board from the module

Loose 1 screw to release the LCM Module from the module

Confidential 41

Chapter 2. Assembly & Alignment 1. Assembly

1-1 Screw List No P/N Spec For

1 Fixing the frame pinch back to

cover back

2 71.75A53.8P0 MACH CAP M3-0.5X8L

NYLOK

Case; chassis to plate; chassis;

3 M3 Main Board; ADF case

4 M2.6 ADF Motor

5 M3 Case; Platen motor

6 M3 Ribbon motors

7 M3 Fan / Shaft of chassis

8 M2 Sensor rack to chassis

9 M2 Sensor board to Sensor rack

10 M2 Button board to LCM holder

Confidential 42

No P/N Spec For

11 LCM to case (4)

12 Ribbon Chip Contact Board to

chassis (2 sets); Smart Card

Contact Board to cover front (2

sets)

13 M3 The screw behind the platen pulley

(1)

14 M2 Cam motor to the metal frame (2)

Confidential 43

1-2 Cam Position There is a hold for each alignment of cam position on both sides.

A pin can go through from the chassis to the cams. You have to use two pins to plug passing

through to ensure the correct cam alignments following the procedure as shown below:

disassembly & assembly guide

Documents