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Page 1: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

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Page 2: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

공학박사학위논문

염료감응 태양전지 및 가스센서용 나노구조 금속 산화물의

성장 및 형상제어

The Growth and Morphology Control of Nanostructured

Metal Oxide for Dye-Sensitized Solar Cell and Gas Sensor

2014년 2월

서울대학교 대학원

재 료 공 학 부

양 명

i

Page 3: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

염료감응 태양전지 및 가스센서용 나노구조 금속 산화물의

성장 및 형상제어

The Growth and Morphology Control of Nanostructured

Metal Oxide for Dye-Sensitized Solar Cell and Gas Sensor

지도교수 홍 성 현

이 논문을 공학박사 학위논문으로 제출함

2014 년 2월

서울대학교 대학원

재료공학부

양 명

양명의 공학박사 학위논문을 인준함

2013 년 8월

위 원 장 황 농 문 印

부 위 원 장 홍 성 현 印

위 원 남 기 태 印

위 원 이 종 흔 印

위 원 공 영 민 印

ii

Page 4: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Abstract

The Growth and Morphology Control of Nanostructured

Metal Oxide for Dye-Sensitized Solar Cell and Gas Sensor

Myung Yang

Department of Material Science and Engineering

The Graduate School

Seoul National University

In this study, growth of various metal oxides is controlled by using RF

magnetron sputtering and solvothermal methods and as-grown metal

oxides were applied for Dye Sensitized Solar Cell and gas sensor. The

sputtering is one of the most popular Physical Vapor Deposition methods.

It can make a homogenous thin film and mass production. Firstly, change

of electrical and gas sensing properties with orientation and thickness of

Indium Tin Oxide which is representative Transparent Conducting Oxide

materials is investigated. In order to confirm influence on orientation and

thickness, ITO is deposited on various YSZ single crystals, controlling

iii

Page 5: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

deposition time (thickness). The different reasons electrical and gas

sensing properties with orientation and thickness are confirmed because

different In/Sn ratio and surface roughness exhibit. Secondly, it

confirmed ZnO nanorods are directly grown on Fluorine doped Tin Oxide

substrate without catalyst using RF magnetron sputtering. Although

homogenous thin film is generally formed on substrate by sputtering, in

this case, as-deposited ZnO exhibits growth behavior of rod shape.

Reaction sites which are formed by react with Sn and ZnO suggest

because SnO is decomposed by Sn and SnO2 over 400oC. Therefore, ZnO

is not grown like thin film on FTO substrate, but nanorod shape.

The growth of TiO2 nanorod array on TCO substrate using solvothermal

method for DSSC application was researched. TiO2 nanorods, which are

generally grown on FTO substrate using hydrothermal method, have

disadvantages such as large diameter and bad adhesion on the substrate.

Therefore, dense and well aligned TiO2 nanorods are grown using NMP

and chloroform solvents in order to solve these problems. Dense TiO2

nanorods are grown by tuning NMP and HCl concentrations, which are

disintegrated into thinner nanorods through etching process. This

structure suggests more dye adsorption site. Additionally, it confirmed

the surface morphology change with concentration. At last, previous

iv

Page 6: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

thickness problems are solved by using chloroform (CHCl3) solvent. As

previous mentioned, TiO2 nanorods, which is grown using hydrothermal

method, are peeled off on the substrate in case of over specific thickness

about 4~5μm. However, TiO2 nanorods using chloroform show over 8μ

m thickness and are well adhered on FTO substrate. Additionally,

optimum TiO2 nanorod structure is fabricated through etching process

and TiCl4 treatment which suggest more dye adsorption sites and current

path.

Keywords: Sputtering, Solvothermal reaction, Nanorod, Gas sensor, DSSC

Student number: 2009-30154

v

Page 7: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Contents

Chapter1. Introduction ...................................................................... 1

1.1 Overview ....................................................................................... 1

1.2 Semiconductor gas sensors .................................................................. 2

1.2.1 Principle of gas sensor .......................................................... 2

1.2.2 Various factors influenced on gas response .................................. 3

1.3. RF Magnetron Sputtering ............................................................. 11

1.3.1 Principle of RF Magnetron Sputtering ........................................ 11

1.3.2 Process variables ..................................................................... 12

1.4. Dye-sensitized solar cell .......................................................... 17

1.4.1 Overview......................................................................................... 17

1.4.2 Operation principle and fabrication of DSSC .................................. 17

1.4.3 Research trends for DSSC ............................................................... 22

Chapter 2. Orientation and Thickness Dependence of Electrical and

Gas Sensing Properties in Hetero-epitaxial Indium Tin Oxide

Films.................................................................................................. 25

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2.1 Background........................................................................................... 25

2.2 Experimental procedure. ............................................................... 27

2.3 Result and discussion.......................................................................... 28

2.4 Conclusions........................................................................................... 46

Chapter 3. ZnO Nanorods directly grown on FTO substrate via RF

Magnetron sputtering....................................................................... 47

3.1 Background ..................................................................................... 47

3.2 Experimental procedure. ............................................................... 48

3.3 Result and discussion ...................................................................... 49

3.4 Conclusion ............................................................................................ 59

Chapter 4. Morphology Control of Vertically Aligned TiO2 Nanorods

with NMP Concentration and Their Applications in Dye-Sensitized

Solar Cells......................................................................................... 60

4.1 Background ..................................................................................... 60

4.2 Experimental procedure. ............................................................... 62

4.3 Result and discussion .......................................................................... 64

vii

Page 9: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

4.4 Conclusion............................................................................................. 81

Chapter 5. Micrometer Thick TiO2 Nanorods Directly Grown on

Transparent Conducting Oxide with Chloroform for Dye Sensitized

Solar Cell ........................................................................................... 82

5.1 Background ..................................................................................... 82

5.2 Experimental procedure and results .............................................. 84

5.3 Conclusion ......................................................................................... 98

References ............................................................................. 99

Abstract (Korean)........................................................................... 108

viii

Page 10: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

List of Figures and Tables

Figure 1.1 The mechanism of CO gas sensing in SnO2 gas sensor .......... 7

Figure 1.2 Schematic representation of a porous sensing layer with

geometry and energy band. λD: Debye length, Xg: grain size ................ 8

Figure 1.3 a) Chemical and b) electronic sensitizations in the noble

metal-loaded SnO2 sensor ................................................................... 9

Figure 1.4 Mechanism of the Sputtering Process ................................. 14

Figure 1.5 Effect of deposition temperature and RF. Power .................. 15

Figure 1.6 Schematic overview of a dye-sensitized solar cell ............. 23

Figure 2.1 Surface morphologies of ITO grown on YSZ substrates

observed by FESEM; (A) ITO (10 s)/ (100) YSZ, (B) ITO (10 s)/ (110)

YSZ, (C) ITO (10 s)/ (111) YSZ, (D) ITO (60 s)/ (110) YSZ, and (E)

ITO (10 min)/ (110) YSZ ......................................................................... 32

Figure 2.2 Surface morphologies of ITO grown on YSZ substrates

observed by AFM: (A) ITO (10 s)/ (100) YSZ, (B) ITO (10 s)/ (110)

YSZ, (C) ITO (10 s)/ (111) YSZ, (D) ITO (60 s)/ (110) YSZ, and (E)

ITO (10 min)/ (110) YSZ ......................................................................... 33

Figure 2.3 X-ray diffraction patterns of ITO films deposited for (A) 10 s,

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Page 11: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

(B) 60 s, and (C) 10 min .......................................................................... 34

Figure 2.4 (A), (C), and (E) (400) pole figure and (B), (D), and (F)

(222) pole figure for ITO films deposited for 10 min on (100), (110),

and (111) YSZ substrates, respectively. ................................................. 35

Figure 2.5 High magnification TEM images of (A) ITO (10 s)/ (100) YSZ,

(B) ITO (10 s)/ (110) YSZ, (C) ITO (10 s)/ (111) YSZ, (D) ITO (60 s)/

(110) YSZ, and (E) ITO (10 min)/ (110) YSZ. ...................................... 36

Figure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d

deposited for 10 s, (C) In3d and (D) Sn3d deposited for 60 s, and (E)

In3d and (F) Sn3d for deposited for 10 min ............................................ 37

Figure 2.7 Electrical resistivity of ITO films as a function of substrate

orientation and deposition time. ................................................................ 42

Figure 2.8 (A) Typical response transient of ITO (10 s)/(110) YSZ film

sensor toward NO2 gas at 100 and (B) magnitude of gas response (S)

toward 200 ppm NO2 gas as a function of sensing temperature ............ 43

Figure 2.9 (A) Magnitude of gas response toward 200 ppm H2, NH3, and

C2H5OH gases and (B) response transients toward 200 ppm NO2 in dry

and wet atmosphere at 100 in ITO (10 s)/(110) YSZ film sensor. ... 44

Figure 3.1 The surface morphology of ZnO nanorods on (A) FTO

x

Page 12: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

substrate and (B) ZnO film deposited on SiO2 substrate during 15min.

(inset - cross section view) (C) XRD pattern and (D) TEM image of ZnO

(15min) nanorods. ..................................................................................... 52

Figure 3.2 The initial growth and morphology change of ZnO nanorods

with deposition time; (A) 1min, (B) 5min, (C) 10min, (D) 20min ........ 53

Figure 3.3 The surface morphology of ZnO nanorods on FTO with

various substrate temperature :(A) RT (B) 100 (C) 200, (D)

300 .......................................................................................................... 54

Figure 3.4 The ZnO deposited on various substrates: (A) Cu foil, (B)

SUS (C) Au coated on SiO2 (D) Pt coated on SiO2 (E)

SnO2(300cycle)/Silicon or (F) SiO2 ......................................................... 55

Figure 3.5 Core level XPS spectra of bare FTO and annealed FTO (at

400oC); (a) O1s and (b) Sn3d. ................................................................. 56

Figure 3.6 ZnO nanorods grown on Sn layer (10nm): (A) Sn layer on

Silicon substrate, (B) Annealed Sn layer at 400oC (C) ZnO nanorods

(1min) (D) ZnO nanorods (10min) .......................................................... 57

Figure 4.1 Surface Morphologies of TiO2 nanorods with solution

concentration. (A) P1-(30:20), (B) P2-(25:25), (C) P3-(20:30)-cross

section view (inset)................................................................................... 69

xi

Page 13: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Figure 4.2 Influence on TiO2 nanorod growth with HCl concentration (a)

NMP: HCl(5N) (B) NMP:HCl(1N) in P2 condition .................................. 70

Figure 4.3 Surface Morphologies of TiO2 nanorods with solution

concentration (A) P1+P2, (B) P1+P3, (C) P2+P3-cross section view

(inset) ......................................................................................................... 71

Figure 4.4 The phase of TiO2 nanorods with concentration (A) P1 (B) P2

(C) P3 (D) P1+P2 (E) P1+P3 (F) P2+P3 ............................................. 72

Figure 4.5 HRTEM image of TiO2 nanorods grown under P1+P2

condition and selective area diffraction pattern of TiO2 nanorod

(inset) ......................................................................................................... 73

Figure 4.6 J-V characteristics of TiO2 nanorod with concentration (A)

P1 (B) P2 (C) P3 (D) P1+P2 (E) P1+P3 (F) P2+P3 ........................... 74

Figure 4.7 Surface Morphologies of TiO2 nanorods after etching process.

(A) E)-P1+P2 (B) E)-P1+P3 (C) E)-P2+P3 - Enlarged micrograph

of TiO2 nanorod tip (inset) ........................................................................ 75

Figure 4.8 The phase of TiO2 nanorod with concentration (A) E)-P1+P2

(B) E)-P1+P3 (C) E)-P2+P3 ..................................................... 76

Figure 4.9 HRTEM image of TiO2 nanorods (A) low magnification image

(B) high magnification ............................................................................... 77

xii

Page 14: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Figure 4.10 J-V characteristics of etched TiO2 nanorod (A) E)-P1+P2

(B) E)-P1+P3 (C) E)-P2+P3 ................................................................ 78

Fig 4.11 (A) Electron transport time constant as a function of current

density and (B) electron recombination time constant as a function of

open circuit voltage for etched TiO2 nanorods......................................... 79

Figure 5.1 (A) Surface morphologies and (B) XRD pattern of TiO2 NRs

grown on FTO substrate for 3hour. (C) low and (D) high magnification

micrograph of TiO2 NRs ........................................................................... 89

Figure 5.2 Surface morphologies of TiO2 NRs with different growth

times-(A)30 min, (B)1hour 30min .......................................................... 90

Figure 5.3 Surface morphologies of TiO2 NRs with various variables;

Chloroform(A) (25:20:5),(B) (15:20:5); HCl(C) (20:20(5N):5),(D)

(20:20(1N):5); DI water(E) (20:20:3),(F) (20:20:0) ........................... 91

Figure 5.4 J-V characteristics of TiO2 NRs grown on FTO substrate

during 3hour ............................................................................................... 92

Figure 5.5 Surface morphologies of (A) Etched and (B) TiCl4 treated

TiO2 NR, TEM image of (C) Etched and (D) TiCl4 treated TiO2

NRs ............................................................................................................. 93

Figure 5.6 XRD pattern of etched (A) and TiCl4 treated (B) TiO2 NRs

xiii

Page 15: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

grown on FTO substrate during 3hour ..................................................... 94

Figure 5.7 J-V characteristics of (A) etched and (B) TiCl4 treated TiO2

NRs.............................................................................................................. 95

Figure 5.8 (A) Electron transport time constant as a function of current

density and (B) electron recombination time constant as a function of

open circuit voltage......................................................................................96

Figure 5.9 Schematic for fabrication of TiO2 NRs. (A) as-grown (B)

Etched (C) TiCl4 treated TiO2 NRs........................................................... 97

xiv

Page 16: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Chapter1. Introduction

1.1 Overview

Recently, environmental pollution caused by abrupt development of industry has

been pointed out. Therefore, many researchers have been interested in

minimization of environmental pollution by creation of various energy sources.

Environmental pollution doesn’t only bring about smog and ozone destruction but

also various diseases for human being and animal. The development of gas sensor

is main issue in whole world because it can detect various toxic and explosion

gases. Additionally, practical range of gas sensor has been expanded such as

confirmation of food decay, medical uses and so on. Gas sensors are divided by

semiconductor-, solid electrolyte based-, and combustible gas sensor. Among

them, semiconductor gas sensor have widely used due to various advantages

(simple structure, cheap price). In order to use in real, it needs sensitivity,

selectivity, stability, fast response time and low operating temperature.

To date, highlighted research area is energy harvesting using solar energy which

is most powerful in nature. Excitonic solar cells including organic, hybrid organic–

inorganic and dye-sensitized solar cells (DSSCs) are promising devices for

inexpensive, large-scale solar energy conversion. The DSSC is currently the most

efficient and stable excitonic photocell.

In this study, we fabricated metal oxide gas sensor which can detect toxic gases

(NOx, ozone etc) and investigated gas sensing properties. Additionally, TiO2

1

Page 17: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

nanostructure for DSSC which is widely used for DSSC was fabricated by

solvothermal reaction and estimated photo-conversion efficiency.

1.2 Semiconductor gas sensor

The semiconductor gas sensor is divided by n- and p-type sensor with reacting

gas and sensing mechanism. In this chapter, basic principle and reaction mechanism

will be explained.

1.2.1 Principle of gas sensor

Semiconductor gas sensor (SnO2, TiO2 etc.) detect change of resistivity or

conductivity through gas adsorption on the surface. These phenomena happen due

to energy band bending on the surface. Fig 1.1 exhibits CO sensing mechanism of

SnO2. The SnO2 (Tin oxide) is n-type semiconductor contained oxygen lattice

defect which act as electron donor. The mobility of oxygen vacancies (oxygen

lattice defect) increases with increasing temperature. The oxygen molecules

adsorbed on the surface, exist negative oxygen ion due to extracting electron from

lattice oxygen. Accordingly, space charge layer and potential barrier at grain

boundary are formed by potential difference inside crystal. In case of reducing gas

like CO gas, it is oxidized because of reacting oxygen gas adsorbed on the surface

and electron moves inside grain. As result, the resistance is abruptly decreased

2

Page 18: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

(Fig. 1.1(b). In contrast, oxidizing gas exhibits high surface oxygen concentration

and resistance was increased during reaction (Fig 1.1(c)). Therefore, sensing

signal exhibits increase or decrease in resistance during reacting oxidizing or

reducing gases.

1.2.2 Various factors influenced on gas response

There are various parameters influencing on gas response such as film thickness,

particle size, orientation, catalyst etc. In this chapter, we confirm how these

parameters influence on gas response.

Gas response

The gas response of semiconductor gas sensor is inspected by sensitivity,

selectivity, response or recovery time, reproducibility and stability. Gas response

means conductivity or resistance change during reacting gas and exhibit like

equation below.

S(Gas response)=Ra/Rg (1.1)

(Rg: resistivity under reducing gas Ra: resistivity under air)

According to equation (1.1), gas response is defined by the ratio of Ra (reacting air

or N2) and Rg (reacting gas). Besides these equations, sensitivity also exhibits

different equation.

3

Page 19: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

S(%)=(Ra-Rg)/Ra*100 (1.2)

Gas response is important factor to estimate sensor performance. In order to

enhance sensing property, many researchers are focused on doping, change of

grain size etc. [1-3]

Selectivity means the ability to differentiate specific gas among various gases. The

selectivity of A gas to B gas is expressed by equation (1.3) under mixing A gas

with B gas.

Se=SA/SB (1.3)

Here, SA and SB indicate the gas response to A and B gases, respectively. Most gas

sensors containing SnO2 or metal oxide generally exhibit poor selectivity because it

simultaneously react various gases (H2, CO, H2S, NOx).

The response time (t%) indicates spending time until stable reaction after reacting

reducing or oxidizing gas. It generally calculates response time considering about

90% value of stable resistance. The short response time means fast response and

these are standard to evaluate gas response performance. Most sensors represent

few or few tens seconds response time and response time generally enhances by

metal catalyst doping. [4-5]

The recovery time means spending time to recover initial resistance when gas

sensor reacts again with air or N2 gas. It also calculates considering about 90%

value of stable resistance. Generally, recovery time is slower than response time

4

Page 20: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

and shows long tail like graph in R-t plot. This is because oxygen readsorption and

SnO2-x reoxidation process happen, simultaneously. Therefore, long tail like graph

exhibits retardance of recovery by high activation energy during reabsorption. [6]

Reproducibility is the biggest problem to solve in semiconductor gas sensor area. It

relate to stability of gas sensor and exhibits ability to recover original sensing

property. Especially, degradation and long-term drift cause resistance increase

with proceeding reaction. The method to make stable gas sensor through heat

treatment at high temperature is used in order to solve the problem which is

change of gas response due to moisture and impurities. [2]

Grain size effect

Grain size of sensing material strongly influences on performance of

semiconductor gas sensor. Yamazoe [1] suggested the model of grain size effect

for gas sensor. This model describes 1-D chain of SnO2 particles composed of

contact area between a lot of neck and a few grain boundaries (Fig 1.2). Gas

response was relatively defined by grain size (D) and space charge region (2L).

These are divided by three cases.

a) D >> 2L (grain boundary control)

Grain boundary dominates gas response and grain size is indifferent.

(b) D = 2L (neck control)

5

Page 21: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

The total resistance is decided by neck due to higher number of neck than

contacted grain boundary. Therefore, neck size is crucial role of gas response.

(c) D < 2L (grain control)

In case grain size of SnO2 particle is small enough, total area of particle is

contained to space charge region. So, total resistance and gas response is

dominated by grain and it means increase in gas response.

Doping of metal catalyst

It has been well known that gas response and response time is enhanced with

doping of noble metal (Pd, Pt, and Au). Mostly used gas sensor contains noble

metal (Palladium). Certainly, gas response is enhanced because noble metal acts as

catalyst. [2, 3, 7-13] However, catalyst mechanism is different with doped metal

catalyst. Therefore, in this study, we will explain gas response mechanism with

metal catalyst.

The mechanism with metal catalyst is divided by chemical reaction and electrical

reaction. In case Pt catalyst in Fig 1.3(a), it shows improved gas response through

chemical reaction. When reducing gas (H2) is introduced, Pt make H2 gas on the

surface to activate. Activated H2 gas on Pt surface react O2 gas and then desorb by

H2O form. This reaction causes by decreasing depletion region and enhancing

conductivity. In other words, catalyst metals like Pt don’t directly influence on

6

Page 22: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

resistance. As shown in Fig 1.3(b), catalyst metals like Pd, Ag make gas response

to enhance because those directly react with metal oxide each other. Pd and Ag

exist by PdO and Ag2O and easily reduce by metal through reacting reducing gas.

As shown in Fig 1.3(b), carrier concentration is decreased because of forming wide

depletion region and is increased through reduction. These conductivity variations

make to enhance gas response. Palladium exhibits different mechanism not due to

making stable metal oxide.

7

Page 23: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig. 1.1 The mechanism of CO gas sensing in SnO2 gas sensor.

8

Page 24: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 1.2 Schematic representation of a porous sensing layer with geometry and

energy band. λD Debye length, Xg :grain size. [2]

9

Page 25: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 1.3 a) Chemical and b) electronic sensitizations in the noble metal-loaded SnO2

sensor.

a)

b)

10

Page 26: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

1.3. RF Magnetron Sputtering

1.3.1. Principle of RF Magnetron Sputtering

Sputtering is divided by DC or RF with power and magnetron or conventional with

magnetic or not existing on the back of target. Fig 1.4 exhibits principle of

sputtering. Both DC and RF sputtering method is to deposit on substrate through

collision with target and Ar ion after plasma is made by introducing into the vacuum

chamber sputtering gas. General sputtering gas is used inert gas (Ar). In case DC

sputtering, it composed by cathode (target) and anode (substrate). Ar gas collides

with released electron on the side of target and then is to be Ar+ ion. Excited Ar

gas (Ar+) move to the cathode (target) and collide again. At this moment, excited

gases have hυ energy and deliver this energy to the target. When binding energy

and work function of electron are overcome, atom and electron of target are

dropped. These atoms and electrons move up to mean free path and deposit on the

substrate when distance between target and substrate is below mean free path.

Therefore, distance between target and substrate is important factor for deposition.

In case direct current (DC), it defines by DC sputtering methods and uses for

conductor. In case using insulator or semiconductor target, it cannot use DC

sputtering because charge is on target surface and second electron don’t release

enough. In order to solve this problem, RF power has to use for deposition, instead.

RF power has 13.56 MHz frequency and this frequency cross number of 1356000

(+) and (-). One cycle is about 10-7 seconds. Under high frequency, sputtering is

formed during minus semi cycle and glow discharge maintains during plus semi

11

Page 27: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

cycle. Sputtering using permitted power is called by RF sputtering method. It is

important for ground and shielding through noise filter or insulator because RF

sputtering can be occurrence of noise. As shown in Fig 1.4, RF magnetron

sputtering has magnet on the back side of target and is to deposit on the surface

through magnetic flux from permanent magnet. The homogenous film is deposited

because generated plasma is uniform and great deposition rate about hundredfold

exhibit under low working pressure. Additionally, kinetic energy of particle

deposited on the substrate was increased. The permanent magnet generally uses

NbFeB and fabricates by shape of ring or planar.

1.3.2. Process variables

RF power

RF power is a factor to define deposition rate. As RF power is increased, Ar

ionization rate and energy is increased. Accordingly, particle energy ejected from

target is larger. Surface diffusion on the surface and agglomeration and nucleation

during growth are enhanced. As shown in Fig 1.5(a), deposition rate is proportional

to RF power. And internal stress is also decreased with increasing RF power in Fig

1.5 (b). The reason is that dense and homogeneous film is grown due to high

particle energy. [14]

Working pressure

12

Page 28: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

The pressure in chamber is decisive factor of mean free path of sputtered

particles. λ is known by 1/p. In other words, both pressure and distance between

target and substrate decide how many to collide with sputtered particles, each

other. These processes decide porosity of deposited particles. The porous thin film

is deposited because particle energy is decreased and a number of collisions with

particles are increased in case of long distance between target and substrate.

Additionally, it influences on crystallinity of thin film and shows poor crystallinity

when distance between target and substrate is long. [14]

Substrate temperature

The substrate temperature strongly influences on crystallinity and density. The

thin film is generally deposited between RT to 500oC. Especially, it shows high

substrate temperature during sputtering in order to deposit thick film. This

phenomenon is because sputtered particle accelerated and then collide with

substrate. The surface diffusion and reaction with particles is enhanced by thermal

energy with substrate temperature and these induce high dense thin film and

crystallinity. [14]

Sputtering Gas

Normally, Ar gas uses to make it plasma and mixed gases (Ar+O2 gas) are

sometimes used for reactive sputtering. The mixing gas ratio is the most important 13

Page 29: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

for reactive sputtering and it exhibits different stoichiometry with mixing gas ratio.

[15]

Substrate

The crystal of substrate is same or different crystal structure with materials.

The substrate act as seed crystal of grown materials and new crystal has same

crystal structure and orientation with substrate.

14

Page 30: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 1.4 Mechanism of the Sputtering Process

15

Page 31: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 1.5 Effect of deposition temperature and RF power

16

Page 32: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

1.4. Dye-Sensitized Solar Cell

1.4.1 Overview

The massive flux of photons incident on the earth from the sun comprises an

inexhaustible and plentiful energy source for the foreseeable future. The abundant

supply and environmental friendliness of solar energy make the efficient

conversion of solar radiation into electricity a compelling scientific and economic

goal. At the end of last century, the possibility to use devices based on molecular

components for construction of large-scale solar electricity have focused.

Sensitization of large band-gap semiconductors is a logical extension of the

numerous studies made earlier on the fundamentals of the photographic process, on

photo galvanic cells and on light-energy conversion using liquid-junction or

regenerative solar cells. Recently, many researchers have focused on dye-

sensitized solar cell because it has various advantages such as cheap fabrication

and process technology, flexibility etc. After the original report of a 7% efficient

DSSC in 1991, Gratzel and co-workers quickly pushed the efficiency to 10% by

1993. [16] Generally, various metal oxides semiconductors such as ZnO, TiO2,

SnO2 are used by materials for DSSC cathodes. Among them, TiO2 is stable,

nontoxic oxide, which has a high refractive index (n=2.4~2.5) and is widely used

as a cathode for DSSC.

1.4.2 Operation principle and Fabrication of DSSC 17

Page 33: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

As shown in Fig 1.6 [17], DSSC is composed by working electrode, porous

semiconductor oxide layer, redox electrolyte, and counter electrode having thin

catalyst film. A DSC is basically a thin layer solar cell formed by sandwich

arrangements of two transparent conducting oxides (TCO) electrodes. The main

highly colored electrode has a few-micron-thick mesoporous TiO2 layer coated

with photosensitizer. The counter-electrode is composed of islands of finely

divided Pt deposited onto another TCO. The inter-layer space is filled with an

organic electrolyte contacting a redox mediator, usually a mixture of iodine and

iodide in a low viscosity organic solvent such as acetonitrile.

Process of charge transfer in DSSC

Reaction of dye sensitized solar cell is preceded with next procedure. When the

light is introduced, the absorption of the light by the dye S leads to formation of its

electronically excited state S*:

S + hν S* (photoexcitation) (1.4)

The molecule can decay back to the ground state or undergo oxidation quenching,

injecting electrons into the conduction band.

S* S + hν (emission) (1.5)

S* S+ + e-(conduction band) (TiO2 charge injection) (1.6)

18

Page 34: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

The injected electrons move through TiO2 particle networks in order to reach the

back electrode to pass through the external circuit. The next step, oxidizing dye is

reduced to the ground state by donor (iodide) present in the electrolyte:

2S+ + 3I- 2S + I3- (regeneration) (1.7)

In the absence of a redox mediator to intercept and rapidly reduce the oxidized dye

(S+), recombination with the electrons of the TiO2 layer happens, without

measurable photocurrent:

S+ + e- (TiO2) S (recombination) (1.8)

The electrons in the counter electrode reduce in turn the oxidized iodide (I-).

Therefore, the entire sequence containing transfer procedure involving the dye and

the redox mediator (I-/I3-) is repeated:

I3- + 2e- 3I- (regeneration of I-) (1.9)

The overall process is to drive the electrons through the external circuit. In other

words, it exhibits direct conversion of sunlight to electricity.

Parameters for DSSC

19

Page 35: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

The response of dye-sensitized solar cell depends on the adsorption of the dye.

Characterization of DSSC is defined by various parameters, including photocurrent

and photopotential under different conditions (Ioc, Voc, Isc, and Vsc). The incident

photon to electrical conversion efficiency (IPCE) is a quantum yield term for the

overall charge injection collection process measured using monochromatic light.

The photocurrent measured under closed circuit (Isc) is the integrated sum of IPCE

measured over entire solar spectrum:

Isc= ∫IPCE(λ)·Isunlight(λ)dλ (1.9)

Therefore, IPCE(λ) can be expressed by

IPCE(λ) = 1240 (Isc/λφ) (1.10)

The λ is the wavelength and Isc the current at short circuit (mA/cm2). Accordingly,

overall sunlight to electric-power conversion efficiency is expressed by

η= Pmax / Pmin = Isc·Voc·FF / Pin (1.11)

Maximum power in photovoltaic device is the product of Imax and Vmax. The Imax

means the maximum photocurrent at maximum power point. The Fill Factor(FF) is

defined as the ratio of (Imax·Vmax / Isc·Vsc). The Isc, Voc, FF and η are the key

parameter of solar cell.

The overall efficiency of the photovoltaic cell can be expressed:

20

Page 36: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

η= (IphㆍVocㆍFF) / Is (1.12)

Maximum photovoltage obtainable in dye sensitized solar cells is the energy gap

between the chemical potential level of the mediating redox electrolyte and the

conduction bend level of TiO2. The overall sunlight to electric power conversion

efficiency of a DSSC can be expressed as the product of three key:

H=ηabsorption ㆍ ηinjection ㆍ ηcollection (1.13)

ηabsorption is the efficiency of light absorption by the dye. ηinjection and ηcollection are

the efficiency of charge injection from the excited state of dye and charge

collection in the mesoporous oxide layer, respectively.

Fabrication procedure for DSSC

There are various methods for fabrication of dye sensitized solar cells such as

screen printing[18-20], doctor blade[21-23] and spray coating[24] etc. which

are used to make photoanodes. Firstly, material for photoanode is mixed

homogeneously in an aqueous or non-aqueous medium with organic additives. And

then the obtained paste is coated on TCO coated glass (generally FTO or ITO) or

flexible substrate. In case TiO2 particles, it annealed at 400~450oC for

crystallization. As prepared materials soak in dye solution for a long time

(~24hours) at room temperature in order to allow sufficient amount of dye

21

Page 37: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

molecules to get adsorbed on the materials surface. The dye is generally used

0.3mM N3 or 0.05mM N719 in ethanol. The whole assembly is made from TiO2-

dye photoanode and a platinized FTO substrate cathode. A micrometer size Surlyn

spacer is located between cathode and anode for sealing. Thereafter, electrolyte is

injected into the gap through a hole made on the cathode while air was sucked out

through another hole on the cathode.

1.4.3 Research trends for DSSC

Since Michael Gratzel and Vrian O’regan contributed remarkable efficiency of dye

sensitized solar cells (DSSCs) in 1991[16], many researchers have focused on

development of photoelectrochemical cells the using various 1-D nanostructures.

[25-27] The 1-D nanostructures are particularly useful because they provide

direct transport pathways for photogenerated charge carriers [28-31] and faster

charge transport improves performance of devices such as DSSC. To date, general

photoelectrochemical structure is composed to nanocrystalline TiO2 nanoparticles

which have several micro-thickness and TiO2 nanoparticle based DSSCs still

showed high efficiency. However, these nanoparticulate films exhibits several

orders of magnitude smaller electron diffusion coefficient than bulk single crystal

TiO2 because of electron traps at contact parts of nanoparticles.[32-33]

Additionally, the fabrication process is complicated and it takes long time to make it.

Accordingly, one-dimensional (1-D) nanostructures such as nanotubes, nanorods

or nanowires have been recently focused on promising structure for improvement

22

Page 38: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

of DSSCs efficiency due to high electron transport behaviour providing direct

electrical pathways. These 1-D nanostructures suggest effective solution of

photo-generated charge recombination problem in existing nanoparticle based

solar cells. [28, 34-38] Therefore, it has recently focused on 1-D nanorod based

dye sensitized solar cell.

23

Page 39: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 1.6 Schematic overview of a dye-sensitized solar cell [17]

24

Page 40: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Chapter 2.

Orientation and Thickness Dependence of Electrical

and Gas Sensing Properties in Hetero-epitaxial

Indium Tin Oxide Films

2.1 Background

Indium Tin oxide (ITO) is a highly degenerated n-type semiconductor with a wide

band gap (~3.8 eV), which is extensively used as transparent electrodes in flat

panel displays (FPDs) [39], organic light-emitting diodes (OLEDs) [40], and solar

cells [41] due to its high transparency (∼90%) in the visible range and high

electrical conductivity. [42, 43] The optical and electrical properties of ITO film

depend to a great degree on the crystal quality and surface morphology [44], and

various approaches have been made to optimize the demands for the devices

including diverse deposition techniques [45-46], composition, and control of

processing parameters such as oxygen partial pressure [47-49], substrate

temperature [50-52], deposition rate, and annealing. [53, 54] Among them, the

epitaxial films allow us to examine how the electrical properties depend on the

crystallographic orientation escaping from the complex nature of conducting

mechanisms in polycrystalline films. [42, 55-57] Highly oriented ITO films have

been heteroepitaxially grown on single crystal yttria stabilized zirconia (YSZ) 25

Page 41: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

substrates by various deposition techniques [45, 56-59], and their structural,

optical, and electrical properties have been investigated. The results indicated that

differently oriented ITO exhibited the different electrical resistivity and carrier

concentration. [57, 59-60] The crystallographic orientation dependence of the

electrical properties has been attributed to the Sn doping concentration [59, 61]

and population of interstitial oxygen sites [19], but such studies were limited to the

(100) and (111) oriented heteroepitaxial ITO films. [57, 61] In addition, it is

generally accepted that the resistivity of ITO films decreases with increasing the

film thickness, which accompanied by the enhanced crystallinity. [62-69] Recently,

the influence of the film’s thickness on the electrical properties has been studied

in epitaxial ITO films grown on LaAlO3 substrate [64], but this investigation was

also limited to the (100) oriented films.

ITO is known to be a good sensor material to detect NOx, C2H5OH, etc. [70-78]

at relatively low temperature. To improve the gas sensing properties of ITO,

several approaches have been made such as nano-structures [70-72] and

hetero-structures. [73-74] However, up to now, little attention has been paid to

the effects of crystallographic orientation and/or film thickness on the gas sensing

performance.

In this study, ITO films were deposited on three different YSZ substrates

((100), (110), (111)) by Rf magnetron sputtering method, and their structural

characteristics, electrical properties, and gas sensing behavior were investigated,

particularly focusing on the crystallographic orientation and film thickness

dependence of electrical property and NO2 gas response..

26

Page 42: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

2.2 Experimental procedure.

2.2.1. Preparation of the ITO films

ITO films were deposited on the single crystal YSZ substrates by RF magnetron

sputtering using an In2O3-SnO2 target with the most common composition of 90:10

in wt%. [49, 71]The substrates used were (100), (110), and (111) YSZ (MTI

Corp.). The deposition was carried out in Ar environment with an rf power of 100

W at 10 mtorr. The substrate temperature during deposition was maintained at

400, and the deposition time was varied from 10 s to 10 min. All the films were

post-annealed at 600 for 1 h to enhance the crystallinity.

2.2.2 Characterization of the ITO films

The surface morphology was examined by field emission scanning electron

microscope (FESEM, S-4800, Hitachi, Japan) and atomic force microscope (AFM,

NANO Station II, Surface Imaging Systems, Japan). The phase was determined by

X-ray diffraction (XRD, D8-Advance, BRUKER MILLER, Germany) using Cu Kα

radiation (λ=0.154 nm), and the in-plane orientation was examined by X-ray

pole figure (XRD, X’Pert Pro, PANalytical, Netherland). The in-plane orientation

relationships between ITO films and YSZ substrates were further investigated by

transmission electron microscope (TEM, F20, JEOL, Netherland). The chemical

bonding information of the films was investigated by X-ray photoelectron

27

Page 43: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

spectroscopy (XPS, Model AXIS, KRATOS, United Kingdom) with a Mg Kα

radiation (1253.6 eV). The core level XPS spectra for O1s, Sn3d, and In3d were

measured, and energy calibration was achieved by setting the hydrocarbon C1s line

at 284.6 eV. Hall measurements were performed in the van der Pauw configuration

(Ecopia21, HMS-3000, Korea) at room temperature to determine the electrical

properties of the ITO films.

For the gas sensing measurements, a pair of comb-like Pt electrodes was

formed on ITO films by sputtering through a mask. The gap between Pt electrodes

was 0.2 mm and the width was 8 mm. Thereafter, Au lead wires were attached to

them using an Ag paste. All of the sensors were fired at 600 for 1 h in order to

make the electrical contact between Ag paste and Au lead wires. The sample was

placed in a quartz tube located inside an electrical tube furnace equipped with a gas

inlet and outlet, and the gas flow rate was 500 sccm. The NO2 gas sensing

properties were determined by measuring the changes in electric resistance

between 25~200 ppm NO2 balanced with air and pure air at RT~200. The gas

selectivity was estimated by comparing the gas responses toward 200 ppm NO2, H2,

NH3, and C2H5OH gases at 100. The electrical resistance was measured using a

multi-meter (2002 multi-meter, Keithley). The magnitude of the gas response (S)

was defined as the ratio (Rsample/Rair) of the resistance in a sample gas (Rsample) to

that in an air (Rair) for oxidizing gases, and the reverse ratio (Rair/Rsample) was

applied for reducing gases.

2.3 Result and discussion

28

Page 44: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

2.3.1. Structural characteristics

The surface morphologies of ITO films deposited on YSZ substrates observed by

FESEM and AFM are shown in Fig 2.1 and Fig 2.2, respectively. The ITO films

deposited for 10 s exhibited an island structure on the very thin layer (Fig 2.1 (A)

~(C)). The size of islands was 20~30 nm, irrespective of the substrate orientation,

whereas the number density of the islands in the film deposited on (100) YSZ was

smaller than that of the films on (110) and (111) YSZ. As the deposition time

increased to 60 s, the size of islands slightly increased to ~40 nm and the number

density decreased, but the island structure was still maintained (Fig 2.1 (D)). After

10 min deposition, a uniform and homogeneous film was obtained and the film

thickness was approximately 90 nm (Fig 2.1 (E)). It has been reported that the

growth modes of ITO films during pulsed laser deposition (PLD) were different

depending on the YSZ substrate orientation. [44] However, no specific difference

in the surface morphology was found in the films deposited for 10 min. The AFM

images confirmed that the ITO films deposited for 10 s were consisted of the

islands with a cone shape of 20~30 nm (Fig 2.2 (A) ~(C)). The root-mean-

square (rms) roughness (scan area 2 μm× 2 μm) was 0.7, 1.14, and 0.75 nm for

the films (10 s) deposited on (100), (110), and (111) YSZ, respectively. The

higher roughness observed in the ITO film on (110) YSZ is expected to be closely

related to higher gas sensing properties of that film. As deposition time increased,

the rms roughness became smaller (Fig 2.2 (D)). The films deposited for 10 min

exhibited the smooth surface and the rms roughness was below 0.6 nm (Fig 2.2

(E)).

29

Page 45: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

The XRD patterns of ITO films are shown in Fig 2.3 as a function of the

deposition time. No diffraction peak was detected in the films deposited for 10 s

except the peaks for the substrates (Fig 2.3 (A)), possibly because the films were

too thin to produce the diffraction patterns. The diffraction peaks for ITO were

found as the shoulder of the substrate peaks in the films deposited for 60 s (Fig

2.3 (B)) and they became the distinct peaks after 10 min deposition (Fig 2.3 (C)).

Only (400), (440), and (222) ITO peaks were observed in the films deposited on

(100), (110), and (111) YSZ, respectively, indicating that the ITO films had a very

strong preferred orientation normal to the YSZ substrates.

The in-plane orientation relationships were further investigated by X-ray

pole figure in the films deposited for 10 min. For the film deposited on (100) YSZ,

an intense (400) diffraction peak was observed at the origin of the stereographic

projection (Fig 2.4 (A)), and the (222) diffraction peaks were at an angle of 55 o

from the origin making a clear four fold rotation symmetry (Fig 2.4 (B)). In the film

deposited on (110) YSZ, the (400) and (222) diffraction peaks were at an angle of

45 and 35.2 o (2θ), respectively, from the origin, and both showed a clear twofold

rotation symmetry (Fig 2.4 (C) and (D)). For the film deposited on (111) YSZ, the

(400) diffraction peak was at angle of 55 o (2θ) from the origin making a threefold

rotation symmetry (Fig 2.4 (E)), and the (222) diffraction peaks were found at the

origin and at an angle of 70.5 o (2θ) (Fig 2.4 (F)). The pole figures revealed that

all the ITO films had the excellent heteroepitaxial relationships with YSZ

substrates. The determined in-plane relationships were [010]ITO//[010]YSZ,

[001]ITO//[001]YSZ for (400)ITO/(100)YSZ, [001]ITO//[001]YSZ, [110]ITO//[110]YSZ

for (440)ITO/(110)YSZ, and [ 1 10]ITO//[ 1 10]YSZ, [11 2 ]ITO//[11 2 ]YSZ for

30

Page 46: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

(222)ITO/(111)YSZ, respectively. [61, 79] The ITO films deposited for 60 s

exhibited the same heteroepitaxial relationships with the substrates, but the

relationships could not be obtained in the films deposited for 10 s. To confirm the

epitaxial growth, the ITO films were further examined by high resolution

transmission electron microscope (HRTEM). HRTEM images showed that the ITO

films (10 s) were the cone-shaped island structure on a very thin layer (~2 nm)

consistent with SEM and AFM images (Fig 2.5 (A), (B), (C)), and the islands were

~20 nm wide and 4~8 nm thick. Some of the islands clearly exhibited the lattice

fringes, which were connected with those of the substrates although there were

several defects at the interface. The determined lattice spacing of 0.26, 0.18, and

0.29 nm was close to (400), (440), and (222) interplanar spacing of In2O3 (JCPDS

No. 06-0416), respectively. The EDS measurements showed that the islands were

composed of In, Sn, and O, confirming the ITO formation. High magnification TEM

images revealed that the continuous ITO film of ~10 nm thick was formed after 60

s deposition (Fig 2.5 (D)) and its thickness increased to ~90 nm after 10 min (Fig

2.5 (E)). The saw-like surface observed in the film deposited for 60 s gradually

changed to the smooth surface with increasing the deposition time. The HRTEM

image (inset of Fig 2.5 (E)) clearly showed the heteroepitaxial growth and in-

plane orientation relationship.

The chemical states of In and Sn in ITO films were investigated using XPS,

and the core level In3d and Sn3d spectra are shown in Fig 2.6. The ITO films

deposited for 10 s exhibited an In3d doublet with an In3d5/2 at 444 eV (Fig 2.6 (A))

and a Sn3d doublet with a Sn3d5/2 at 486 eV (Fig 2.6 (B)), irrespective of the

substrate orientation. These values are in good agreement with the lattice In and

31

Page 47: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Sn of ITO, respectively. [80] However, the intensity ratio of IIn/ISn in XPS spectra

was different for the differently oriented ITO films. The (440) ITO film on (110)

YSZ exhibited a rather smaller atomic ratio (IIn/ISn~6.8) than the films on (111) and

(100) YSZ (IIn/ISn~8.1). The higher Sn content in (440) ITO film on (110) YSZ is

expected to affect both electrical and gas sensing properties. As the deposition

time increased, the peak position was almost unchanged, but the difference in the

intensity ratio between the films became smaller. Thus, the ITO films deposited for

10 min had the similar In/Sn ratios. It has been reported that the ITO film with

(111) preferred orientation [20] and the (111)-oriented grains [21] had higher Sn

concentration. Based on the XPS results in this study, it can be concluded that the

chemical composition of ITO films was slightly different at the early stage of

sputtering (10 s) depending on the film orientations, but it became similar after the

prolonged deposition (10 min).

32

Page 48: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 2.1 Surface morphologies of ITO grown on YSZ substrates observed by FESEM;

(A) ITO (10 s)/ (100) YSZ, (B) ITO (10 s)/ (110) YSZ, (C) ITO (10 s)/

(111) YSZ, (D) ITO (60 s)/ (110) YSZ, and (E) ITO (10 min)/ (110) YSZ.

33

Page 49: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 2.2 Surface morphologies of ITO grown on YSZ substrates observed by AFM:

(A) ITO (10 s)/ (100) YSZ, (B) ITO (10 s)/ (110) YSZ, (C) ITO (10 s)/

(111) YSZ, (D) ITO (60 s)/ (110) YSZ, and (E) ITO (10 min)/ (110) YSZ.

34

Page 50: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 2.3 X-ray diffraction patterns of ITO films deposited for (A) 10 s, (B) 60 s,

and (C) 10 min

35

Page 51: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 2.4 (A), (C), and (E) (400) pole figure and (B), (D), and (F) (222) pole figure

for ITO films deposited for 10 min on (100), (110), and (111) YSZ

substrates, respectively.

36

Page 52: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 2.5 High magnification TEM images of (A) ITO (10 s)/ (100) YSZ, (B) ITO (10

s)/ (110) YSZ, (C) ITO (10 s)/ (111) YSZ, (D) ITO (60 s)/ (110) YSZ, and

(E) ITO (10 min)/ (110) YSZ.

37

Page 53: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for

10 s, (C) In3d and (D) Sn3d deposited for 60 s, and (E) In3d and (F) Sn3d

for deposited for 10 min

38

Page 54: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

2.3.2 Electrical and gas sensing properties

The electrical properties of ITO films deposited on various YSZ substrates

were characterized by the Hall measurements in the van der Pauw configuration

and the reproducibility of the electrical resistivity was confirmed by measuring the

multiple samples. As shown in Fig 2.7, the electrical resistivity (ρ) was strongly

dependent on the thickness and orientation of the films. The electrical resistivity

decreased with increasing the deposition time, that is, with the film thickness,

irrespective of the film orientation, which was consistent with the previous reports.

[62-64] The (440) ITO film deposited on (110) YSZ for 10 s exhibited the

highest electrical resistivity (7.4×102 Ω·cm). As the deposition time was

increased, the resistivity of (440) ITO film rapidly decreased. It became

comparable to that of ITO films on (100) and (111) YSZ after 10 min deposition

(ρ=~10-3 Ω·cm). The variation of the electrical resistivity with the

crystallographic orientation has been attributed to the difference in Sn

concentration [58-59, 79] or distribution of oxygen vacancy [57] depending on

the film orientation. All the ITO films in this study were heteroepitaxially grown

irrespective of the film thickness. Thus, it is speculated that the different electrical

resistivity in the films deposited for 10 s is likely to be related to the different

In/Sn ratio mentioned in Fig 2.6 rather than the different oxygen vacancy

distribution with different crystalline orientation. The higher surface roughness

found in the ITO (10s) film on (110) YSZ might also attribute the higher resistivity

of that film.

A typical response transient of ITO/YSZ film sensors toward NO2 gas balanced 39

Page 55: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

with air at 100 is shown in Fig 2.8 (A). Upon injecting the NO2 gas, the

resistance increased rapidly exhibiting the n-type semiconductor behavior. The

recovery was rather slow, but the sensing signal was quite stable and reversible.

The magnitude of the gas response decreased almost linearly with decreasing NO2

concentration. The response transients showed that the resistance of ITO film on

(110) YSZ was in the range of 105~106 Ω(RT~200, in air) whereas the films on

(100) and (111) YSZ exhibited orders of magnitude lower resistance in the same

temperature rage (103~104 Ω and 104~105 Ω, respectively) consistent with the

Hall measurements. The blank YSZ sensor without ITO film was also fabricated,

but the resistance was too high (>107 Ω) even at 300 and it did not respond to

the NO2 gas. [81, 82] Thus, the substrate contribution to NO2 sensing was

negligible. Considering the composition (In2O3:SnO2=90:10 in wt%) and low

temperature detection(RT~200), the NO2 gas detection mechanism in the

present ITO film sensors is expected to follow that of In2O3. In2O3 is a partially

reduced (nonstoichiometric) highly defective structure and the dissociative NO2

adsorption is favorable rather than the monomolecular adsorption. [84-85] The

exposure to NO2 gas leads to the formation of adsorbed oxygen species (Oads-) on

the surface of In2O3, and the adsorbed oxygen withdraws the electron from the

conduction band of In2O3, which results in the resistivity increase as observed in

Fig 2.8 (A).

The determined magnitude of gas response (S) in the ITO/YSZ films deposited

for 10 s toward 200 ppm NO2 is shown in Fig 2.8 (B) as a function of the sensing

temperature. All the sensors responded to NO2 gas in the temperature range of

RT~200 and maximum gas response was observed at 100, which was

40

Page 56: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

150~200 lower than the reported optimum operating temperature of ITO thin

film sensors. [83-86] Especially, the ITO film sensor on (110) YSZ exhibited

higher NO2 gas response at all the temperatures investigated. Thus, the highest

NO2 gas response of ~80 was obtained in the ITO film sensor on (110) YSZ at

100. The higher NO2 response of (440) ITO film on (110) YSZ deposited for 10

s is associated with the higher Sn concentration and higher surface roughness.

Considering the low sensing temperature of 100, the observed gas response is

comparable to the best values reported. [70-71] On the other hand, the ITO films

deposited for 60 s and 10 min showed a much lower gas response than the ITO

films deposited for 10 s irrespective of film orientation. The gas sensing of ITO is

based on the resistivity change with gas adsorption/desorption. The ITO films

deposited for 60 s and 10 min have the lower resistivity. Thus, the contribution

from the carriers generated upon NO2 adsorption is expected to be small to the

total carrier concentration, which results in the smaller NO2 gas response. The

higher In/Sn ratio and smaller surface roughness in the films deposited for 60 s and

10 min also contribute the lower gas response.

The ITO film sensors also responded to H2, NH3, and C2H5OH gases as shown

in Fig 2.9 (A), but the magnitude of gas response was an order of magnitude lower

than that of NO2 gas. Thus, the ITO/YSZ film sensors exhibited the excellent NO2

selectivity against H2, NH3 and C2H5OH. The effect of humidity on the NO2 sensing

in ITO(10 s)/(110)YSZ film sensor was investigated by flowing gases through the

bubbler containing water at 25 and the relative humidity was 60% when

measured at room temperature (Fig 2.9 (B)). The preliminary results indicated

that the resistance slightly decreased when exposed to wet air. The decrease of

41

Page 57: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

resistance in wet atmosphere was attributed to the adsorption of water molecule on

the surface acting as electron donors by forming surface hydroxyl groups. [87-88]

In wet atmosphere, the magnitude of gas response was significantly reduced and

the sensor was not fully recovered. The other ITO film sensors also exhibited the

similar behavior. A heating-cleaning or pulsed heating technique has been

suggested to minimize such a humidity influence on the sensing performance [89-

90] and if one of these methods is adopted, the humidity effect is expected to be

mitigated.

42

Page 58: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 2.7 Electrical resistivity of ITO films as a function of substrate orientation and

deposition time.

43

Page 59: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 2.8 (A) Typical response transient of ITO (10 s)/(110) YSZ film sensor

toward NO2 gas at 100 and (B) magnitude of gas response (S) toward

200 ppm NO2 gas as a function of sensing temperature

44

Page 60: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 2.9 (A) Magnitude of gas response toward 200 ppm H2, NH3, and C2H5OH gases

and (B) response transients toward 200 ppm NO2 in dry and wet

atmosphere at 100 in ITO (10 s)/(110) YSZ film sensor.

45

Page 61: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

2.4 Conclusion

This work reports the electrical and gas sensing properties of

heteroepitaxial ITO films on YSZ substrates, focusing on the crystallographic

orientation and film thickness dependence. The heteroepitaxially grown islands on

the very thin layer became the continuous thin films with deposition time

irrespective of the substrate orientation. The in- and out of plane orientation

relationships between ITO films and YSZ substrates were confirmed by X-ray

diffraction, X-ray pole figure, and HRTEM. The chemical composition (In/Sn ratio)

and surface roughness were slightly different for the differently oriented ITO films

at short deposition time (10 s), but they became similar after 10 min deposition

(~90 nm thick). The electrical resistivity of ITO films decreased with increasing

the deposition time (or film thickness) irrespective of the film orientation. The ITO

film sensors responded to NO2 gas in the temperature range of RT~200 and the

maximum gas response was observed at 100. In particular, (440) ITO film on

(110) YSZ deposited for 10 s showed the highest resistivity and highest NO2 gas

response, originating from high Sn concentration and surface roughness.

46

Page 62: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Chapter 3.

ZnO Nanorod directly grown on FTO substrate via

RF Magnetron Sputtering

3.1 Background

Zinc Oxide (ZnO) is representative n-type semiconductor material having a

direct band gap of 3.37 eV at room temperature and used for TCO, DSSC and photo

detector because of good transparency and high electron mobility. Herein, 1-D

ZnO nanostructures (nanowire, -tube, -belt) have been attracting vast interest in

the field of nanotechnology. [91]

The various methods such as thermal evaporation [92-93] and CVD [94-95] etc.

for synthesis of 1-D ZnO nanostructures have been reported. However, these

methods need relatively high growth temperature and to introduce metal catalysts

such as Au [96], Co [97] and Sn [98-99] in order to form the oriented growth of

ZnO nanostructure. In order to solve these disadvantages, electro- deposition

[100-101] and sputtering method [102-108] possibly at low temperature and

without catalyst were proposed. Especially, Sputtering method can make ZnO

nanostructure directly on substrate and is possible for simply large area structure.

Since L. Cao et al [102] reported boron nanowire arrays grown on silicon substrate

using sputtering in 2001, nanostructure of various materials using sputtering

47

Page 63: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

method has been reported. [103-108] Especially, ZnO has been interested by

many researchers due to electrical properties (high electron mobility and good

transparency), before mentioned earlier. WT chiou et al reported growth of ZnO

nanowire on Cu/Ti/Si substrate using sputtering and suggested that ZnO nanowire

could be grown due to high internal stress between Ti interlayer and Cu layer.

[105] P. sundara et al reported indium doped ZnO nanorods grown on ITO coated

glass substrate by RF magnetron sputtering and those exhibited improved

structural and optical quality by migration of indium atoms from ITO coated glass.

[108]

Here, we reported direct growth of ZnO nanorods on FTO substrate via RF

magnetron sputtering. ZnO nanorods were well grown at relatively low temperature

(400oC) without catalyst and buffer layer. As-grown ZnO nanorods, which have

40~50nm diameter, have wurtzite structure and exhibited different growth

behavior with deposition time. The change of growth behavior was further

investigated with changing temperature, time and substrate, focusing on reaction at

FTO interface during deposition.

3.2 Experimental procedure

ZnO nanorods were deposited on FTO glass substrates by RF magnetron

sputtering using a ZnO target. The deposition was carried about in an Ar

environment with an rf power of 100 W at 1 mTorr. During the deposition,

substrate temperature was controlled by RT to 400oC and deposition time was also

48

Page 64: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

varied by 1 min to 60 min in order to investigate growth behavior. The surface

morphology was observed by field-emission scanning electron microscopy (FE-

SEM, SU-70, Hitachi, Japan). The phase was examined by θ-2θ X-ray

diffraction (Model D8-Advance, BRUKER MILLER Co., Germany) using Cu Kα

radiation (λ=1.5406Å) and high-resolution transmission electron microscopy

(HRTEM, JSM-3000F, JEOL, Japan). The chemical bonding information was

investigated by X-ray photoelectron spectroscopy (XPS, Model AXIS, KRATOS,

United Kingdom) with a Mg Kα radiation (1253.6 eV). The core level XPS spectra

for O1s and Sn3d were measured, and energy calibration was achieved by setting

the hydrocarbon C1s line at 284.6 eV

3.3 Result and discussion

Figure 3.1 showed surface morphology of ZnO directly deposited on FTO

and SiO2 substrate by RF magnetron sputtering. The ZnO was deposited with rf

power of 100W for 15min at 400oC. Interestingly, ZnO deposited on FTO substrate

exhibited nanorod shape and were well grown without catalyst. As-grown ZnO

nanorods, which have 40~50 nm diameter and few hundred nm length scale, were

randomly distributed. Generally, 1-D nanostructures were fabricated by using

various methods (thermal evaporation, CVD etc.) which needs buffer layer or

catalysts. [92-95] However, our results showed ZnO nanorods were well grown

on FTO glass without buffer layer or catalyst. In same deposition condition, ZnO

thin film was homogeneously deposited on SiO2 substrate (Fig 3.1 (B)) and film

49

Page 65: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

thickness is about ~80 nm (deposition rate ≒ 6 nm). The phases of ZnO nanorods

(15min) grown on FTO substrate were examined by x-ray diffraction. As shown in

Figure 3.1 (C), all diffraction peaks (filled square) were clearly indexed based on

the wurtzite ZnO (JCPDS No. 36-1451) with increasing deposition time except the

FTO substrate peaks (JCPDS No. 41-1445, solid line) and well crystallized

without further heat treatment. The diffraction peaks for ZnO were quite broadened,

which can be attributed to the nanocrystalline nature of obtained ZnO nanorods, and

didn’t change peak position with deposition time. To further examine the

morphology and phase of ZnO, TEM analysis was performed. As shown in Figure

3-1(D), ZnO nanorods which was formed on Cu TEM grids has 40~50 nm

diameter and the SAED pattern provided single crystalline nature of ZnO nanorods

grown on FTO substrate. These provide a strong confirmation of the wurtzite

crystalline nature of ZnO and are consistent with the XRD observation.

In order to investigate growth behavior of ZnO nanorods, deposition time was

controlled from 1 to 20min. As shown in Figure 3.2, in early stage (Fig 3.2 (A)),

ZnO (1min) exhibited small particle or short wire shape on the FTO surface. As

deposition time was increased to 5min, ZnO nanorods which have 20~30 nm

diameter were partially formed (Fig 3.2 (B)). At 10min deposition time, it showed

randomly distributed ZnO nanorods on the whole. In case of longer time, ZnO

nanorods have lager diameter and some nanorods grew for vertical direction. Based

on these results, it was expected that diameter and length of ZnO nanorods was

strongly influenced on relationship between deposition rate and growth rate. [108]

The influence on temperature for ZnO nanorods growth exhibited in Figure 3.3.

The substrate temperature was controlled from RT to 400oC and deposition time

50

Page 66: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

was fixed 15min. The ZnO deposited at room temperature exhibited thin film and

maintained similar surface morphology of FTO. However, ZnO deposited on FTO

surface was more and more agglomerated with increasing substrate temperature

and showed similar shape to lamellar structure at 300oC. When ZnO deposited on

FTO at 400oC, ZnO nanorods started to emerge. Accordingly, it confirmed to need

growth temperature over at least 400oC for growth of ZnO nanorods. Based on

previous results, deposition temperature is important factor to grow ZnO nanorods

and bring about change of surface morphology.

Figure 3.4 exhibited surface morphology of ZnO deposited on various substrates

((A) Cu foil, (B) SUS, (C) Au coated on SiO2, (D) Pt coated on SiO2,

SnO2(300cycle)/ (E) Si and (F) SiO2). In case of all samples except for SnO2

(300cycle)/Si and SiO2, ZnO film was deposited and didn’t show nanostructure

shape. However, ZnO deposited on SnO2 buffer layer which was deposited on Si

and SiO2 substrate by ALD (during 300cycle) was grown like nanorod shape.

Therefore, it expects that there might be interaction with SnO2 during ZnO

deposition and this causes the growth of ZnO nanorods.

As based on previous results, in order to grow ZnO nanorods, it needs at least

growth temperature over 400oC and expects to be specific interaction at interface

between ZnO and SnO2 during deposition. Accordingly, chemical states of Sn and O

in the bare and annealed FTO (at 400oC) were further investigated using XPS and

the core level Sn 3d and O 1s spectra are shown in Figure 3.5. The Sn 3d spectrum

of bare FTO exhibited a doublet feature at ~ (3d3/2) and 486.2 (3d5/2) eV, and a

single peak at 530.08 eV was observed in the O 1s spectrum, these are similar

51

Page 67: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

values for the lattice tin and oxygen of SnO, respectively. [109] In contrast, Sn

(486.4 eV) and O (530.3 eV) peak of annealed FTO was shifted to higher binding

energy, compared to bare FTO and these is close to the stoichiometric SnO2. [109]

It has been reported that SnO was decomposed by Sn and SnO2 over 370oC [110]

and there exists reaction area forming liquid Sn-Zn alloys at deposition

temperature (400oC) in Sn-Zn phase diagram. [102] Therefore, it assumed ZnO

nanorods were grown through interaction with locally decomposed Sn on the

surface by changing chemical status of FTO surface at 400oC, consistent with ZnO

nanorods partially grown on FTO substrate at initial stage in Figure 3.2 (A). In

other words, decomposition of SnO partially existing on FTO surface might cause

formation of nucleation site for ZnO nanorods growth during deposition.

To further investigate interface reaction during deposition, ZnO was deposited on

thin Sn layer (≒ 10 nm) which was deposited on silicon substrate using thermal

evaporation. As shown in Figure 3.6 (A), Sn layer was well deposited on silicon

substrate and Sn showed more agglomerated shape (Fig 3.6 (B)) due to relatively

low melting point (≒ 230oC) after maintaining at deposition temperature for 1hour.

The ZnO (1min) exhibited small rod shape partially on agglomerated Sn layer and

ZnO nanorods were well grown in a whole after 10min deposition. The ZnO

nanorods grown on metal Sn layer showed difference of nanorod density and

diameter but similar morphology, compared to ZnO nanorods deposited on FTO

substrate. Therefore, before mentioned earlier, it was confirmed Sn causes

formation of nucleation site for ZnO nanorods growth during deposition.

52

Page 68: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 3.1 The surface morphology of ZnO nanorod on (A) FTO substrate and (B)

ZnO film deposited on SiO2 substrate during 15min. ( inset - cross section

view) (C) XRD pattern and (D) TEM image of ZnO (15min) nanorod.

53

Page 69: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 3.2 The initial growth and morphology change of ZnO nanorod with deposition

time; (A) 1min, (B) 5min, (C) 10min, (D) 20min

54

Page 70: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 3.3 The surface morphology of ZnO nanorod on FTO with various substrate

temperature :(A) RT (B) 100 (C) 200, (D) 300

55

Page 71: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 3.4 The ZnO deposited on various substrates: (A) Cu foil, (B) SUS (C) Au

coated on SiO2 (D) Pt coated on SiO2 (E) SnO2(300cycle)/Silicon or (F)

SiO2

56

Page 72: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 3.5 Core level XPS spectra of bare FTO and annealed FTO (at 400oC); (a) O1s

and (b) Sn3d.

57

Page 73: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 3.6 ZnO nanorods grown on Sn layer (10 nm): (A) Sn layer on Silicon

substrate, (B) Annealed Sn layer at 400oC (C) ZnO nanorod (1min) (D) ZnO

nanorod (10min)

58

Page 74: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

3.4 Conclusion

In summary, ZnO nanorods were well grown on FTO substrate without

catalyst using RF magnetron sputtering. As-grown ZnO nanorods, which have

40~50 nm diameter, have wurtzite structure and need at least 400oC growth

temperature. As based on XPS analysis, it confirmed chemical status change of

FTO surface induced reaction at interface during deposition. The change of surface

status suggested driving force of ZnO nanorods growth and led to change of

surface morphology. This method gives various advantages such as cost reduction,

mass production for wafer scale. Therefore, it can be applied enough to energy

field (DSSC, water splitting).

59

Page 75: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Chapter 4.

Morphology Control of Vertically Aligned TiO2

Nanorods with NMP Concentration and Their

Applications in Dye-Sensitized Solar Cells

4.1 Background

Since Michael Gratzel and Vrian O’regan contributed remarkable efficiency

of dye sensitized solar cells (DSSCs) in 1991 [16], many researchers have

focused on development of photoelectrochemical cells the using various TiO2

nanostructures. [25-27] The TiO2 nanostructures are particularly useful because

they provide direct transport pathways for photogenerated charge carriers [28-31]

and faster charge transport improves performance of devices such as DSSC. To

date, general photoelectrochemical structure is composed to nanocrystalline TiO2

nanoparticles which have several micro-thickness and TiO2 nanoparticle based

DSSCs still showed high efficiency. However, these nanoparticulate films exhibits

several orders of magnitude smaller electron diffusion coefficient than bulk single

crystal TiO2 because of electron traps at contact parts of nanoparticles. [32-33]

Accordingly, one-dimensional (1-D) nanostructures such as nanotube, nanorod or

nanowire have been recently focused on promising structure for improvement of

60

Page 76: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

DSSCs efficiency due to high electron transport behaviour providing direct

electrical pathways. These 1-D nanostructures suggest effective solution of

photo-generated charge recombination problem in existing nanoparticle based

solar cells. [28, 34-38]

In order to realize these 1-D nanostructures, various synthetic techniques have

been suggested such as chemical vapor deposition (CVD), metal-organic chemical

vapor deposition (MOCVD), hydro (solvo) thermal, anodic oxidation and so on.

[103-106] Among them, hydro (solvo) thermal synthesis was widely used

because of possibility of facile control over size, shape distribution, and

crystallinity process. Since Feng et al firstly reported the synthesis of rutile TiO2

nanorod array using solvothermal synthesis, fabrication of TiO2 nanostructures

using various solvents (H2O, DMF etc) have been reported. [105, 107] Although

single crystalline rutile TiO2 nanorod array exhibited high efficiency of DSSCs in

Feng’s report, usage of toxic solvent (toluene) for TiO2 nanorod array was

indicated environmental problems. Accordingly, recently hydrothermal method

which uses environmental solution (water) has been widely researched. [34, 105]

However, the light to electricity conversion efficiency is confined because of the

limited inner surface area and relatively large diameter of TiO2 nanorod array.

Therefore, fabrication of TiO2 nanorods which have smaller diameter and larger

inner surface area is crucial concern.

Herein, we suggest fabrication method for growth of rutile TiO2 nanorods directly

on FTO substrate combined with a chemical etching process using NMP solvent.

N-Methyl-2-pyrrolidone (NMP) is chemical compound with 5-membered lactam

structure and has widely used for various areas such as solvent in manufacture of

61

Page 77: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

lithium ion battery and dispersing agents of CNT (or graphene). [108-109]

Recently, NMP solvent has been applied for fabrication of polymer-TiO2

nanoparticles membrane [110], but TiO2 nanorod arrays directly grown on FTO

substrate have not been reported, yet.

The TiO2 nanorod arrays were successfully formed by NMP solvent and surface

morphologies were controlled by solution (NMP and HCl) concentration. As-

prepared TiO2 nanorods have enlarged surface area which allows more dye loading

on surface and improves light-harvesting ability through etching process. The

optimized TiO2 nanorods exhibited relatively high efficiency (2.8%) without any

further treatment (TiCl4, Nb2O5 etc) in spite of short processing time below 6 hour

and thin thickness under 2µm.

4.2 Experimental procedure

Synthesis and etching process of TiO2 nanorods

TiO2 nanorod arrays were formed on FTO substrate by solvothermal method. The

FTO substrate was cleaned in acetone, ethanol, and de-ionized water. For TiO2

nanorod growth, NMP (N-Methyl-2-pyrrolidone) was mixed with 2 mL of

titanium butoxide (Ti(OBu)4, 97% Aldrich) and concentrated hydrochloric acid

(36.5% ~ 38% by weight) by controlling concentration and stirred at ambient

conditions for 5 min. As-prepared solution was transferred to the teflon-lined

stainless steel autoclave with 100 mL capacity. The FTO substrate was placed

62

Page 78: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

against the wall of the teflon-liner just below the solution surface. The

solvothermal synthesis was conducted at 180 °C for 1hour 30min (NMP:HCl-

(30:20), (25:25)) and 2hour 40min (NMP:HCl-(20:30)) in an electric oven,

respectively. After synthesis, the autoclave was naturally cooled to room

temperature. The as-synthesised TiO2 nanorods were taken out, rinsed with

ethanol, and dried in ambient air. Thereafter, TiO2 nanorods were annealed at 400

during 2hour in order to enhance crystallinity. The etching process of as-prepared

TiO2 nanorods was conducted in NMP and HCl solution except for titanium butoxide.

The chemical etching reaction was conducted at 180oC during 1 hour 30 min. After

autoclave was cooled to room temperature, the etched samples were rinsed with DI

water and dried in air.

Preparation of DSSCs

The as-prepared TiO2 nanorods were annealed in air at 400oC for 2h with heating

rate of 5oC/min. then, the annealed TiO2 nanorods were immersed in 0.3mM

anhydrous ethanolic solution of cis-bis (isothiocyanato) bis (2,2’-bipyrridyl-4,4’-

dicarboxylato) - ruthenium(II) bis - tetrabutylammonium dye (N719, Dyesol) for 24 h.

Platinum-coated FTO substrates were used as counter electrodes, which were

prepared by sputtering, and then Pt coated FTO glasses were assembled into a

sandwich type cell. The DSSCs were fabricated through assembling the dye-

sensitized TiO2 nanorods as photoanodes and Pt-coated FTO substrates as counter

electrodes, separated by a 25-µm-thick spacer. The electrolyte used here was

iodide/triiodide redox system in acetonitrile, which can be commercially available 63

Page 79: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

(SI16 L1535-01, Merck) and was introduced into the space of the sandwich-like

DSSCs by capillary action.

Materials Characterization

The morphology of TiO2 nanorods was observed by field-emission scanning

electron microscopy (FE-SEM, SU-70, Hitachi). The phase was examined by θ-

2θ X-ray diffraction (Model D8-Advance, BRUKER MILLER Co.) using Cu Kα

radiation (λ=1.5406Å). High-resolution transmission electron microscopy (HR-

TEM, JEM-3000F, JEOL) analysis was further performed to investigate the

crystal structure of TiO2 nanorods. Performance of assembled DSSCs was obtained

by measuring photocurrent density-voltage (J-V) curves under AM 1.5G

simulated solar light (100mW/cm2, K3000 (IV), McScience) and an active area of

0.25 cm2 was used. . An electrochemical workstation (Zennium, Zahner) with an

attached frequency response analyzer and a light emitting diode (667 nm) was

utilized for the intensity-modulated photocurrent/photovoltage spectroscopy

(IMPS/IMVS) study.

4.3 Result and discussion

Figure 4.1 shows surface morphologies of TiO2 nanorods with solution

concentration between NMP and HCl. As shown in Fig 4.1, relatively dense TiO2

layer was formed after solvothermal reaction proceeded. From now, simple 64

Page 80: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

abbreviation of solution concentration will be used by NMP:HCl (30:20)-P1,

(25:25)-P2 and (20:30)-P3 in order to differentiate various conditions. In P1

condition, TiO2 nanorods exhibited below ~20 nm diameter and 800~850 nm

thickness. The shape was relatively close to dense film rather than nanorod. As

HCl concentration was increased, TiO2 shape was gradually changed to nanorod

and thickness also increased by ~2µm in P3 conditions. Compared to P1 condition

(Fig 4.1 (A)), TiO2 exhibited more splitted shape from top to bottom direction in

Fig 4.1 (C). In case P3 conditions, surface morphology showed traditional TiO2

nanorods shape grown under water solvent and it peeled off from FTO substrate

after proceeding solvothermal reaction during 3hour although vertically aligned

TiO2 was well grown. As the results, shape and thickness of TiO2 during growth

have strongly influenced on concentration between NMP and HCl in solution. First

of all, hydrochloric acid used to avoid hydrolysis and tailor the pH value of the

reaction solution. In addition, it promotes anisotropic growth in the [001] direction

because a Cl- ion can selectively adsorb onto the (110) crystal plane in order to

reduce the surface energy of the crystal plane side wall. [35] We also confirmed

influence on TiO2 nanorod growth with HCl concentration. The HCl concentration

was controlled by 5N and 1N in P2 condition. As shown in Fig 4.2, thickness

decreased with decreasing HCl concentration and TiO2 nanorods were nearly

grown on FTO substrate in case of using HCl (1N). The NMP solvent acts as

stabilizer and relatively makes slow hydrolysis of titanium butoxide. Accordingly, it

exhibited dense TiO2 nanorod arrays which have small diameter, compared to

water (H2O) based TiO2 nanorods. [34, 105]

In order to further control shape and thickness of TiO2 nanorods, solution

65

Page 81: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

concentration was sequentially controlled by P1+P2, P2+P3 and P1+P3. As shown

in Fig 4.3 (A), TiO2 nanorods, which has below ~20 nm diameter, was densely

grown under P1+P2 condition and thickness was increased by ~2µm. In P2+P3 and

P1+P3 conditions, surface morphologies of TiO2 nanorods were slightly different

from P1+P2 condition. Because of relatively fast hydrolysis rate under P3

condition, the thickness of TiO2 nanorods grown under P2+P3 and P1+P3

conditions is thicker about ~3µm, compared to P1+P2 condition. Especially,

surface morphology on the top of TiO2 showed flower like shape than dense

nanorod shape. These morphologies were expected that TiO2 products which were

formed during reaction were partially attached on the top of nanorods array.

The crystal structure of TiO2 nanorods was investigated by X-ray diffraction (Fig

4.4). All diffraction peaks that appear upon TiO2 nanorod growth agree well with

the tetragonal rutile structure (JCPDS No. 21-1276). Compare to P1, P2 and P3

conditions, the (002) peak intensity of TiO2 nanorod grown under P1+P2, P1+P3

and P2+P3 conditions was enhanced. The (101) diffraction peak slightly exhibited,

but TiO2 nanorods were highly oriented and grow in the [001] direction with the

growth axis parallel to the FTO substrate normal direction. In case rutile TiO2, a

TiO6 octahedron forms first by bonding of a Ti atom and six oxygen atoms. The

TiO6 octahedron then shares a pair of opposite edges with the next octahedron.

Because the growth rate of the different crystal faces depends on the numbers of

corners and edges of the coordination polyhedral available, the growth of rutile NRs

follows the sequence (110) < (100) < (101) < (001). [111]Thus, rutile TiO2 NRs

growing along the [001] direction are formed. These results were further

investigated by TEM analysis as shown in Fig 4.5. The tip part of TiO2 nanorods

66

Page 82: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

exhibited separated shape, but relatively dense layer toward bottom side. Selective

area diffraction patterns confirm that TiO2 nanorods are single crystalline and grow

along [001] direction.

The J-V characteristics of as-grown TiO2 nanorods under AM 1.5 illumination

exhibited in Fig 4.6. As shown in Fig 4.6, TiO2 nanorods showed relatively poor

DSSC performance. The overall photoconversion efficiency exhibited relatively low

value under ~1%. Because of dense TiO2 nanorods (under P1, P2 condition) and

large diameter (under P3 condition), it is difficult to dye adsorption on TiO2

nanorods and migration of created carriers. Accordingly, it showed relatively low

Jsc, fill factor and efficiency. Therefore, etching process was additionally

conducted by concentration solution without titanium butoxide (Ti(OBu)4, 97%

Aldrich) source in order to overcome these problems

Figure 4.7 showed surface morphologies of etched-TiO2 nanorods. Etching

process of all samples was proceeded during 1hour 30min under P3 conditions.

After etching process, all TiO2 nanorods are more separated and thickness was

slightly decreased about 100~200 nm. The thickness of E)-P1+P2, E)-P1+P3

and E)-P2+P3 is about 1.8 µm, 3 µm and 2.7µm, respectively. The inset of Fig 4.7

showed enlarged micrograph on the top of etched TiO2 nanorods. The E)-P1+P2

sample (Fig 4.7 (A)) exhibits more splitted nanorod shape and has smaller

diameter than TiO2 nanorods grown under E)-P1+P3 (Fig 4.7 (B)) and E)-P2+P3

(Fig 4.7 (C)) conditions. Upon etching treatment under P3 conditions, the (001)

planes of rutile TiO2 nanorods which are preferential growth are also preferential

etching planes. The etching rate in the grain boundaries of the crystals is much

faster than in other places because of the greater number of defects and higher

67

Page 83: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

reactivity in the grain boundary. [111] Therefore TiO2 nanorods are splitted into

thinner TiO2 nanorods from top to bottom under etching process. These differences

of surface morphology make it possible to overcome disadvantages (dye adsorption,

efficiency) of non-etched samples as previous mentioned and considerable

enhancement of DSSC performance.

The phase of etched TiO2 nanorods was investigated by X-ray diffraction (Fig 4.8).

All diffraction peaks were consistent with rutile structure and not different from

before etching. The (002) peak intensity of TiO2 nanorods was enhanced under

E)-P1+P2, E)-P1+P3 and E)-P2+P3 conditions. There were not any other

diffraction peaks except for weak (101) peak. The etching influence of surface

morphology and phase was further examined by high resolution transmission

electron microscope (HRTEM). As shown in Fig 4.9 (A), TiO2 nanorods exhibited

more separated and thinner diameter below ~10 nm. The examined nanorods

showed the clear lattice fringe with lattice spacing of d110 = 3.2 nm, which is close

to (110) interplanar spacing of rutile TiO2 (JCPDS No.21-1276) and completely

crystallized along their entire growth direction. The [110] axis was perpendicular

to side walls and nanorods growth was along [001] direction.

The J-V characteristics of etched TiO2 nanorods under AM 1.5 illumination

exhibited in Fig 4.10. The E)-P1+P2 sample is achieved considerable enhanced

photoconversion efficiency about 2.8%, with an open circuit voltage (Voc) of 0.7V,

short circuit current density (Jsc) of 6.49 mA/cm2, and fill factor (FF) of 0.60. In

spite of relatively thin thickness of TiO2 nanorods comparing previous reports [34,

112], it exhibits higher photoconversion efficiency. The efficiency of E)-P1+P3

and E)-P2+P3 samples is 1.8% and 1.7%, respectively. These values are also

68

Page 84: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

relatively improved efficiency, compared to non-etched samples. As mentioned

earlier, the surface area and dye adsorption increased because TiO2 nanorods have

more split shape and smaller diameter after etching process. Although E)-P1+P3

and E)-P2+P3 samples have thicker (~3µm) than E)-P1+P2 sample, the reason

of low efficiency is that lateral growth is increased during solvothermal reaction.

These cause decrease in packing density of per unit area and result in lowering

available area for dye adsorption. [35] Figure 4.11 displays typical time constants

of etched TiO2 nanorods for transport (τd) and recombination (τr), respectively.

The transport time (recombination time) constant can be calculated from the

expression τd=1/2πƒd (τr=1/2πƒr), where ƒd (ƒr) is the characteristic frequency

minimum of the IMPS (IMVS) imaginary component. The transport time constant

(τd) of E)-P1+P2 is smaller than that of E)-P1+P3 and E)-P2+P3, showing a

fastest electron collection time. The recombination time constant (τr) of electrons

in E)-P2+P3 is the largest, but it exhibits overall similar value. These results

indicate that generated carriers are delivered to electrode, decreasing carrier loss

(recombination) because more splitted TiO2 nanorods were formed after etching

process. [113-114]

69

Page 85: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 4.1 Surface Morphologies of TiO2 nanorods with solution concentration. (A)

P1-(30:20), (B) P2-(25:25), (C) P3-(20:30)-cross section view (inset)

70

Page 86: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 4.2 Influence on TiO2 nanorod growth with HCl concentration (a) NMP: HCl(5N)

(B) NMP:HCl(1N) in P2 condition

71

Page 87: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 4.3 Surface Morphologies of TiO2 nanorods with solution concentration (A)

P1+P2, (B) P1+P3, (C) P2+P3-cross section view (inset)

72

Page 88: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 4.4 The phase of TiO2 nanorod with concentration (A) P1 (B) P2 (C) P3 (D)

P1+P2 (E) P1+P3 (F) P2+P3

73

Page 89: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 4.5 HRTEM image of TiO2 nanorods grown under P1+P2 condition and

selective area diffraction pattern of TiO2 nanorod (inset)

74

Page 90: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 4.6 J-V characteristics of TiO2 nanorod with concentration (A) P1 (B) P2 (C)

P3 (D) P1+P2 (E) P1+P3 (F) P2+P3

75

Page 91: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 4.7 Surface Morphologies of TiO2 nanorods after etching process. (A) E)-

P1+P2 (B) E)-P1+P3 (C) E)-P2+P3 - Enlarged micrograph of TiO2 nanorod tip

(inset)

76

Page 92: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 4.8 The phase of TiO2 nanorod with concentration (A) E)-P1+P2 (B) E)-

P1+P3 (C) E)-P2+P3

77

Page 93: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 4.9 HRTEM image of TiO2 nanorods (A) low magnification image (B) high

magnification

78

Page 94: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 4.10 J-V characteristics of etched TiO2 nanorod (A) E)-P1+P2 (B) E)-

P1+P3 (C) E)-P2+P3

79

Page 95: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 4.11 (A) Electron transport time constant as a function of current density and

(B) electron recombination time constant as a function of open circuit voltage for

etched TiO2 nanorods

80

Page 96: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

4.4 Conclusion

In summary, TiO2 nanorods were successfully prepared on FTO coated glass

substrate via solvothermal reaction, controlling concentration between NMP and

HCl, combining etching process. The surface morphologies of TiO2 nanorods were

changed with solution concentration and relatively dense nanorods which have

below 20 nm was formed. After etching process, all TiO2 nanorods are more

separated and thickness was decreased slightly about 100~200 nm. Compared to

non-etched samples, etched samples exhibited enhanced photoconversion

efficiency. Especially, DSSCs fabricated using the TiO2 nanorod array grown under

E)-P1+P2 condition, demonstrate very improved photoconversion efficiencies, 2.8%

in spite of relatively thin 1.8µm thickness and short processing time.

81

Page 97: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Chapter 5.

Micrometer Thick TiO2 Nanorods Directly Grown

on Transparent Conducting Oxide with Chloroform

For Dye Sensitized Solar Cell

5.1 Background

Highly motivated by initial works of Michael Gratzel using TiO2 nanoparticles for

dye sensitized solar cell (DSSC) [16], considerable efforts have focused on the

development of photoelectrochemical cells, controlling various TiO2 morphologies.

The common photoelectrochemical cells were composed of a several micro-thick

TiO2 nanoparticles (NP) on a TCO substrate. TiO2 nanoparticles (NP) based cell

generally exhibits high photoconversion efficiency because of large surface area

and good chemical stability. [115-116] However, these particulate films exhibit

limited transport of photogenerated electrons through the network of NPs because

undesirable loss of electrons at grain boundaries via recombination with redox

couples impedes the efficient transport of electrons to collecting electrode surface.

[117-118]

One-dimensional (1D) nanostructured materials such as nanorods (NRs),

nanowires, and nanotubes have received a great deal of attention during the last

82

Page 98: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

decade because of their unique physical and chemical properties. [119] Especially,

1-D TiO2 nanorods make it possible to solve limitation of TiO2 nanoparticles for

DSSC. Vertically aligned TiO2 nanorods (~wires) have been shown to enhance the

efficiency of electron transport by decreasing electron loss. [120-121, 27]

Accordingly, a variety of synthesis techniques have been used to form TiO2

nanorods or wires on nontransparent or nonconductive substrates including

surfactant assisted self-assembly [25, 122], templated sol-gel methods [123],

and high temperature chemical vapor deposition. [124] However, 1-D

nanostructures synthesized by these techniques need additional complex process

which is synthesis of TiO2 paste and screen-printing for TiO2 electrodes. Because

these processes strongly influence on DSSC performance, One-step, direct growth

of 1D TiO2 nanostructures on transparent substrates for practical solar cell

applications has been recently interested. Hydrothermal method which uses

environmental solution (water) has been widely researched, [34, 105] but the light

to electricity conversion efficiency is confined because of the limited inner surface

area and relatively large diameter of TiO2 nanorod array. Therefore, TiO2 NRs

grown on TCO substrate by using various organic solvent (NMP, DMF etc.) have

been suggested. [35, 107, 125]

In this study, our synthetic process is performed at relatively low temperatures,

below 180 °C, with non-polar solvent (Chloroform) in order to fabricate highly

uniform and dense TiO2 NRs. Through a nonpolar solvent/hydrophilic solid

substrate interfacial reaction under solvothermal conditions, we achieve single

crystal rutile, vertically oriented TiO2 NRs on a FTO substrate.

83

Page 99: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

5.2 Experimental procedure and result

TiO2 NRs are synthesized using 20ml of chloroform as the nonpolar solvent and

2ml of titanium isopropoxide (TTIP, 97% Aldrich) as the precursor. Hydrochloric

acid (20ml) is used to avoid hydrolysis of the precursor and small amount of polar

water containing in HCl solution is immiscible with the nonpolar chloroform. Then,

5ml of DI water was additionally inserted in as-prepared solution in order to

control growth and hydrolysis of TiO2. Previously, Feng et al reported water will

diffuse away from the high-energy water/nonpolar solvent interface aggregating

on the hydrophilic FTO glass surface with an increase in temperature in order to

minimize system energy. [35] Accordingly, chloroform might also exhibits similar

tendency and Ti4+ precursors will simultaneously hydrolyze with water at the

water/FTO interface, resulting in the formation of a crystal nucleus on the

substrate. After formation of nanocrystalline layer, TiO2 NRs are grown on FTO

substrate due to continuous hydrolysis and subsequent growth-crystallization.

Figure 5.1 showed surface morphologies and phase of TiO2 NRs grown on FTO

substrate. In our experiment, solution is made by ratio of chloroform:HCl:H2O

(20:20:5) and TiO2 NRs were grown at 180oC during 3hour. As-grown TiO2 NRs

(Fig 5.1 (A)) which have about ~8μm thickness and below 10 nm diameter are

well grown on FTO substrate in spite of short processing time. Compared to TiO2

NRs grown by generally reported hydrothermal method, [34, 105] it exhibited

highly uniform and dense structure with high aspect ratio. The crystal structure of

as-grown TiO2 NRs was investigated by X-ray diffraction. As shown in Fig 5.1

84

Page 100: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

(B), all diffraction peaks that appear upon TiO2 NRs growth agree well with the

tetragonal rutile structure (JCPDS No. 21-1276) except for FTO peaks (JCPDS

No.41-1445). A low magnification TEM image revealed that TiO2 NRs which have

diameter under 10 nm were well grown. High magnification images exhibited the

clear lattice fringe with lattice spacing of d110 = 3.2 nm, which is close to (110)

interplanar spacing of rutile TiO2 (JCPDS No.21-1276) and completely crystallized

along their entire growth direction. The [110] axis was perpendicular to side walls

and NRs growth was along [001] direction.

The growth behavior of TiO2 NRs with growth time was shown in Figure 5.2. At

initial stage (Fig 5.2 (A)) maintaining during 30min, TiO2 nanoparticles or

nanowires were partially grown on FTO substrate. As time was increased, TiO2

NRs which were abruptly grown well adhered on the FTO surface. As shown in Fig

5.2 (B), TiO2 NRs grown during 1hour 30min showed about 20~30 nm diameter

and ~2μm thickness, especially exhibiting high aspect ratio.

To further investigate growth behavior, various parameters (Chloroform, HCl and

DI water) were controlled. The growth temperature and time was fixed 180oC and

3hour, respectively. Figure 5.3 (A) and (B) exhibit influence on TiO2 NRs shape

with chloroform. As shown in Fig 5.3 (A), TiO2 NRs grown under solution

containing 25ml of chloroform showed relatively thin thickness (≒5μm) and

separated NRs on FTO substrate. In contrast, under 15ml of chloroform, thickness

was increased to ~7μm and bottom layer was more dense. Before mentioned

earlier, it is difficult to diffuse on hydrophilic FTO surface because chloroform is

non-polar solvent. Therefore, as-grown TiO2 NRs exhibited different growth

behavior (thickness) with amount of chloroform. In order to investigate influence

85

Page 101: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

on TiO2 growth with hydrochloric acid, HCl concentration was controlled. In this

experiment, diluted HCl (5N) and (1N) were used because we used 34.46% HCl

(11N) in previous experiment. As shown in Fig 5.3 (C) and (D), surface

morphologies were changed with decreasing HCl concentration. In HCl (5N)

condition, TiO2 NRs showed ~2μm thickness and highly dense structure. In HCl

(1N) condition, TiO2 was nearly formed on FTO surface. Based on these results, it

confirmed that HCl strongly influences on vertical growth of TiO2 NRs, consistent

with previous report. [35, 125] The effect of DI water showed in Fig 5.3 (E) and

(F), respectively. As DI water was decreased, density of TiO2 NRs was decreased.

In case of excluding DI water, it was nearly grown on FTO substrate in case of

excluding DI water due to only reacting H2O containing HCl.

The J-V characteristics of as-grown TiO2 NRs under AM 1.5 illumination

exhibited in Fig 5.4. In spite of high aspect ratio, TiO2 NRs showed relatively poor

DSSC performance. The overall photoconversion efficiency exhibited relatively low

value (1.3%). As-grown TiO2 NRs have advantage for migration of generated

carrier, but it exhibited low Jsc, fill factor and photoconversion efficiency because

of relatively low dye adsorption site and dense layer in part of bottom layer.

Therefore, etching process and TiCl4 treatment were sequentially conducted in

order to solve these problems. Etching process can separate dense TiO2 NRs in

bottom layer part and TiCl4 treatment serve more dye adsorption site.

Etching process was performed in same condition as previous report [125] and

TiCl4 treatment was conducted in 0.4 M TiCl4 solution at 80oC for 1hour 30min.

After etching process, thickness of TiO2 NRs was slightly decreased, but surface

morphology was nearly changed as shown in Fig 5.5 (A). In spite of slightly

86

Page 102: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

decreasing thickness, etching process plays an important role on separation of TiO2

NRs in bottom layer. Figure 5.5 (B) exhibited surface morphology of TiCl4 treated

TiO2 NRs on etched ones. The newly created TiO2 in TiCl4 solutions well adhered

on etched TiO2 NRs arrays. The crystal structure of etched and TiCl4 treated TiO2

NRs was investigated by X-ray diffraction. As shown in Fig 5.6, there were no

other peaks except for tetragonal rutile structure (JCPDS No. 21-1276) and it

didn’t exhibit difference, compared to TiO2 NRs before etching and TiCl4 treatment.

The influence of etching and TiCl4 treatment was further examined by high

resolution transmission electron microscope (HRTEM). As shown in Fig 5.5 (C),

TiO2 NRs showed the clear lattice fringe with lattice spacing of d110 = 3.2 nm,

which is close to (110) interplanar spacing of rutile TiO2. In case of TiCl4 treated

TiO2 NRs, created TiO2 coexisting particle and nanowire well adhere on the surface.

Before mentioned earlier, these TiO2 nanoparticles and wires suggest more dye

adsorption site.

The J-V characteristics of etched and TiCl4 treated TiO2 NRs under AM 1.5

illumination exhibited in Fig 5.7. The etched TiO2 NRs is achieved slightly

improved photoconversion efficiency about 1.3 %. Current density (Jsc) was a little

decreased, but fill factor (FF) was higher increased, comparing DSSC performance

before-etching. TiCl4 treated TiO2 NRs exhibited higher enhanced photoconversion

efficiency about 2.98 %, with an open circuit voltage (Voc) of 0.72V, short circuit

current density (Jsc) of 6.96 mA/cm2, and fill factor (FF) of 0.60. Single crystalline

TiO2 NRs was more separated by etching process and this structure provides fast

transport pathway without the loss of generated carrier. Additionally, TiO2

nanoparticles (wires) formed on etched TiO2 NRs through TiCl4 treatment generate

87

Page 103: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

more adsorption site. Accordingly, the results shown above indicate that the

performance of DSSCs based on 1-D TiO2 NRs has potential to be improved by

combining separation of TiO2 NRs (Etching process) and attachment of TiO2

nanoparticles,-wires (TiCl4 treatment). Figure 5.8 displays typical time constants

of TiO2 NRs for transport (τd) and recombination (τr) as a function of current

density and open circuit voltage, respectively. As shown in Fig 5.8 (A), etched

TiO2 NRs exhibit faster transport than non-etched TiO2 NRs because single

crystalline TiO2 NRs was more separated by etching process and provide fast

transport pathway without the loss of generated carrier. In contrast, recombination

time of TiCl4 treated TiO2 NRs shows slower than non-etched and etched TiO2

NRs. These indicate that TiCl4 treatment makes it to reduce the electron

recombination in electrolyte due to decreasing the contact area between electrolyte

and semi-conductive materials.[126]

Figure 5.9 showed schematic diagrams of total growth process. At first, TiO2 NRs

with high aspect ratio were well grown on FTO substrate. Secondly, densely

packed TiO2 NRs are more separated from top to bottom by etching process. This

process can induce fast charge carrier transport, decreasing recombination. Finally,

created TiO2 nanoparticles and wires by TiCl4 treatment suggest more dye

adsorption sites. Accordingly, this study suggest optimum nanostructure for DSSC,

combining advantages such as fast carrier transport of single crystalline TiO2 NRs

through etching process and more dye adsorption sites of TiO2 nanoparticles(wires)

through TiCl4 treatment, respectively.

88

Page 104: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 5.1 (A) Surface morphologies and (B) XRD pattern of TiO2 NRs grown on FTO

substrate for 3hour. (C) Low and (D) high magnification micrograph of TiO2 NRs

89

Page 105: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 5.2 Surface morphologies of TiO2 NRs with different growth times-(A) 30 min,

(B) 1hour 30min

90

Page 106: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 5.3 Surface morphologies of TiO2 NRs with various variables; Chloroform (A)

(25:20:5), (B) (15:20:5); HCl(C) (20:20(5N):5), (D) (20:20(1N):5); DI water (E)

(20:20:3), (F) (20:20:0)

91

Page 107: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 5.4 J-V characteristics of TiO2 NRs grown on FTO substrate during 3hour

92

Page 108: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 5.5 Surface morphologies of (A) Etched and (B) TiCl4 treated TiO2 NR, TEM

image of (C) Etched and (D) TiCl4 treated TiO2 NRs

93

Page 109: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 5.6 XRD pattern of etched (A) and TiCl4 treated (B) TiO2 NRs grown on FTO

substrate during 3hour

94

Page 110: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 5.7 J-V characteristics of (A) etched and (B) TiCl4 treated TiO2 NRs

95

Page 111: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 5.8 (A) Electron transport time constant as a function of current density and (B)

electron recombination time constant as a function of open circuit voltage

96

Page 112: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

Fig 5.9 Schematic for fabrication of TiO2 NRs. (A) as-grown (B) Etched (C) TiCl4

treated TiO2 NRs

97

Page 113: Disclaimers-space.snu.ac.kr/bitstream/10371/117921/1/000000016776.pdfFigure 2.6 Core level XPS spectra of ITO films; (A) In3d and (B) Sn3d deposited for 10 s, (C) In3d and (D) Sn3d

5.3 Conclusion

In summary, TiO2 NRs were successfully prepared on FTO coated glass substrate

using non-polar solvent (Chloroform), combining etching and TiCl4 treatment. As-

grown TiO2 NRs which have 8μm thickness and below 10 nm diameter exhibited

highly uniform and dense structure. All diffraction peaks that appear upon TiO2 NRs

growth agree well with the tetragonal rutile structure. Densely packed TiO2 NRs

are more separated by etching process and created TiO2 nanoparticles (-wires)

suggest more dye adsorption sites by TiCl4 treatment. Accordingly, this study

suggest optimum nanostructure for DSSC, combining advantages such as fast

carrier transport of single crystalline TiO2 NRs (etching process) and more dye

adsorption sites (TiCl4 treatment), respectively.

98

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초 록

본 연구에서는 sputtering 및 solvothermal법을 이용하여 다양한 산화물의 성장을 제어

하고, 이를 가스센서 및 DSSC에 적용하였다. Sputtering법은 박막을 증착하는 대표적인

PVD 방법으로써 균질한 막을 쉽게 얻을 수 있으며, 무엇보다도 대량생산이 가능하다는

장점을 가지고 있다. 본 연구에서는 첫 번째로 대표적인 TCO물질로 알려진 ITO의 결정

면에 따른 전기적, 가스 감응 특성의 변화를 살펴보았다. TCO 물질의 경우 전기적 특성

이 중요하기 때문에 전기적 특성에 영향을 미치는 다른 인자를 변화시켜 보았다. 결정면

이외에 두께를 변화시켰으며, 결정면 및 두께 변화에 따른 전기적 특성 변화를 추가적으

로 살펴보았다. 특히, 결정면에 따라서 성장한 ITO막의 In/Sn ratio가 다르고, 또한 표면

roughness가 다르기 때문에 전기적, 가스 감응 특성이 다르게 나타남을 밝혀냈다. 두

번째로는 sputtering 법을 이용하여 TCO 기판 위에서 다른 catalyst를 사용하지 않고

ZnO를 성장시켰으며, 성장 거동에 대한 변화를 추가적으로 밝혀냈다. 일반적으로

sputtering법의 경우 균질한 박막을 얻을 수 는 방법이지만, FTO기판 위에서는 특정 조

건에서 박막이 아닌 rod의 형태로 성장하는 거동을 확인하였다. 이는 특정온도 (400oC)

이상에서는 표면에 존재하는 SnO가 Sn 및 SnO2로 decomposition되고, 이 때 증착 시

에 표면에 존재하는 Sn과의 반응을 통해 rod가 성장할 수 있는 site가 형성되기 때문에

박막이 아닌 rod가 성장함을 밝혀냈다.

다음으로는 1-D nanostructure를 형성하는 대표적인 방법 중에 하나인 solvothermal

법을 이용하여 TiO2 nanorod array를 TCO기판위에 바로 성장시키고, 이를 DSSC에 적

용하였다. 일반적으로 알려진 hydrothermal법을 이용하여 성장한 TiO2 nanorod는

diameter가 크고, 특정 두께가 넘어가면 기판에서 떨어져 나가는 단점을 가지고 있다.

따라서, 이를 해결하기 위해 NMP 및 Chloroform을 사용하여 dense하고 잘 정렬된

108

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TiO2 nanorod array를 성장시켰다. NMP의 경우 HCl과의 농도를 조절함으로써 보다

dense한 nanorod array를 형성시켰으며, Etching process를 통해 dense한 TiO2를

separate시킴으로써 dye가 붙을 수 있는 site를 확보한 구조물을 형성하였다. 또한, 농

도의 변화에 따라 성장되는 TiO2 nanorod의 표면 형상이 다르게 나타나는 이유를 NMP

의 역할을 확인함으로써 추가적으로 밝혀냈다. 다음으로는 non-polar solvent인

Chloroform을 이용하여 기존의 hydrothermal법에서 나타났던 두께 제한을 극복하였다.

앞서 언급한대로 기존 보고는 4~5마이크로미터가 넘어가면 기판 위에서 떨어지는 현상

이 나타났는데, Chloroform하에서 성장한 TiO2는 8마이크로미터 이상의 thickness를

갖는 TiO2 nanorod array를 형성할 수 있었다. 또한, 성장된 TiO2 nanorod array에

Etching process 및 TiCl4 처리를 통해 더 많은 dye가 붙을 수 있는 site를 제공하고,

형성된 carrier가 좀 더 쉽게 이동할 수 있는 구조물을 형성하였다.

주요어 : Sputtering, Solvothermal reaction, Nanorod, Gas sensor, DSSC

학 번 : 2009-30154

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Research Activities

Thesis

1. Myung Yang, The Growth and Morphology Control of Nanostructured Metal

Oxide for Dye-Sensitized Solar Cell and Gas sensor, Ph.D. Thesis, Seoul National

University, (2014)

International Article (SCI journal)

1. Yun-Hyuk Choi, Myung Yang and Seong-Hyeon Hong, "H2 sensing characteristi

cs of highly textured Pd-doped SnO2 thin films”Sensors and Actuators B 134

(2008) 117-121

2. Ji-Hwan Kwon, Yun-Hyuk Choi, Dai-Hong Kim, Myeong Yang, Jiyoung Jang,

Tae Woong Kim, Seong-Hyeon Hong and Miyoung Kim, "Orientation relationship of

polycrtstalline Pd-doped SnO2 thin films deposits on sapphire substrates" Thin

Solid Films 517 (2008) 550 - 553

3. Myung Yang, Dai-Hong Kim, Won-Sik Kim, Tae June Kang, Byung Yang Lee,

Seunghun Hong, Yong Hyup Kim, Seunghun Hong, "H2 sensing characteristics of

SnO2 coated single wall carbon nanotube network sensors" Nanotechnlogy 21

215501 (2010)

4. Myung Yang and Seong-Hyeon Hong, "Fabrication of ITO/SnO2 two-layer thin

films and their gas sensing properties", Jouranl of the Electrochemical Society 157

(11) J392-J396 (2010)

5. Joong Tark Han, Bo Gyeong Kim, Myung Yang, Jun Suk Kim, Hee Jin Jeong,

Seung Yol Jeong, Seong-Hyeon Hong, and Geon-Woong Lee, "Titania-assisted

110

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deispersion of carboxylated single-walled carbon nanotubes in a ZnO sol for

transparent conducting hybrid films", ACS Appl. Mater. Interfaces (2011)

6. Myung Yang, Seong-Hyeon Hong, "Orientation and thickness dependence of

electrical and gas sensing properties in heteroepitaxial indium tin oxide films",

Sensors and Actuators B 160 (2011) 490-498

7. Myung Yang, Hong Chan Kim, Seong-Hyeon Hong, "DMMP gas sensing behavior

of ZnO-coated single-wall carbon nanotube network sensors", Materials Letters,

(2012) 89 312-315

International Conference Presentations

1. Myung Yang, Yun Hyuk Choi and Seong Hyeon Hong, H2 Sensing Properties in

Highly Oriented Pd-doped SnO2 Thin Films Prepared by RF Magnetron Sputtering,

2007 international symposium on organic and inorganic electronic materials and

related nanotechnologies in Japan, Poster

2. Myung Yang, Seong-Hyeon Hong, Gas Sensing Property of SnO2 Deposited on

CNT by RF Magnetron Sputtering, The 4th UT-SNU-TU Student Workshop in

Japan, Oral

3. Myung Yang, Seong-Hyeon Hong, Gas Sensing Property of ITO/SnO2 Hetero-

structure Deposited by RF Magnetron Sputter, 216th ECS Meeting in Austria, Oral

4. Myung Yang, Seong-Hyeon Hong, Electrical Properties of ITO Deposited on

Various YSZ Substrates and Their NO2 Gas Sensing Properties, 218th ECS Meeting

in Las Vegas, Oral

111