diy: cardboard projects--book rack & side table

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    DIY:CardboardProjects-Book

    Rackandasidetable

    NKSrinivasan

    IntroductionCardboardfurnitureisfuntomakeandrathereasy;you

    donotneedtousepowertools.Youneedtouseabox

    cutter--becarefulwiththis.Youcanassemblecardboardpartsusingaglue[school

    whitegluewilldo]anddecoratewithcolorfulpaperor

    paintthesurfacewithposterpaintorwatercoloror

    acrylicpaints.

    cardboardfurnitureisagreenstuff--environmentally

    friendlyandrecyclable.Itcostsverylittleexceptfor

    yourtime!Itislightandeasytocarry...Itcanbe

    quitestrong,asyouknowthatboatsandevenbicycles

    havebeenmadeusingcardboard.HereIdescribetwoprojects:a"BookRack"thatcansit

    onyourtableoranyshelf;a"SideTable"tokeepcoffeecupsortimepieceor

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    books!Keepreadyanumberofcorrugatedcardboardsheets,

    takenfromcontainerboxes.MaterialsRequired:1Cardboardsheets[corrugated,2or3ply]2Whiteglueorotherglues.Donotusegluegun.3AboxcutterorX-actoknife4Coloredpaperfordecoration.5Aruletomeasuredimensions6Scissors7Paints--posterorwater-colororacrylic.[Mypreferenceisforacryliccolorpaints.]8Sealingtapeorducttape[forproject2.]Project1--BookRack

    Therackhasthreeparts:1Thebaseplate2Thesideplate3Bracketforsupport.Construction:

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    1BasePlate

    --Makethebaseplateusingthreesheetsofcorrugated

    cardboard.--Cutarectangleof16inx9insheet.---Cutout2insquaresfromthefourcornersand

    remove.Youareleftwithtwostubsalongthewidth;thestubs

    areofsize5inx2in.---Bondthethreeidenticalsheetsoneovertheother,

    byusingwhiteglue....smeartheglueusingaplastic

    knifeuniformlyoverthetotalareaandpressthesheets

    together,afterstacking,usingyourpalms,pressgently;

    laterkeepheavybooksontopandallowthegluetoset

    for2hours.Nowyouhaveformedthebaseplate.SidePlates

    Youneedtwosideplates.Construction:--Cutasquaresheetof9inx9in.

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    ---Drawaline1infromoneoftheedges.--Onthisline,drawaslotof5inx1/2in,centered

    alongtheside.---makeaslotof5inx1/2in,usingtheboxcutter.---makecurvededgesatthetopcornersfornice

    appearance.

    Note:Theslotwidthof1/2inisarbitrary---itdepends

    onthethicknessofyourbaseplate,whichwillbe

    insertedthroughtheslot.Youhavetopastetwosheetsofthisshapetomakeone

    sideplate.Glueasbeforeandletitsetfor2hours,

    underaheavybook.--maketwosuchsideplates.SupportBrackets

    Youneedtwosupportbracketstokeepthesideplates

    firmlypositioned.Construction:--Cuttwocardboardpiecesof9inx6in.

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    ---Cutaslotattheedgeofthepieces,oneinchabove

    thebottomside;theslotdimensionsare1inx1/2in.

    Notethatthesupportbracketslidesintothestubof

    thebaseplateandtouchesthesideplatetokeepthe

    sideplatesecureandpreventsideplateslippingout.---Makeacurvedshapeforthetopouteredgeofthe

    bracket.

    --pastethetwopiecestogetherwithglueandpresswith

    aweightybook.--Allowthegluetosetfor2hours.Assembly

    Nowcomesthefunpartoftheassembly.---Insertthetwosideplatesoneithersideofthebase

    platethroughtheslots,keepingthesideplate

    vertical.Alignproperlytheedgeofthesideplatenear

    theslots;makeminoradjustmentsasneeded.Fillthe

    gapattheslotwithlotofglue.

    ---Insertthesupportbracketoneithersideintothe

    stubofthebaseplate,allthewaytilltheedgeofthe

    supporttouchesthesideplate.Applygluealongthe

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    verticallinesofthebracket.

    ---Paintanddecoratethebaseplate,sideplateandthe

    support.Youcanusepaintsorpicturescutfrompaper

    imagesoranyothermethod...feelfreetouseyour

    imagination,keepingwithanythemeyoumayhaveinmind

    fortherack.--Covertheedgesofthecardboardplateswithsealing

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    tapetocovertheuglycorrugations.Theimageoftherackisgivenabove.Ihaveusedwhite

    acrylicpaintforthesideplatesandbracketsand

    pastedasticker--paperforthebaseplate.Enjoyanddisplayonyourtable/shelf!Project2:ASideTable

    Thisprojectusessomeengineeringprinciplessincewe

    wantthetabletocarrysomeweightanditshouldnot

    wobbleorbuckle.Thetableconsistsofthreeparts:1CentralPillar2Topplateortabletop3BottomplateCentralPillar:Forthis,weconstructacentrallegorpillarwith

    triangulartubeconstruction.

    Triangulartubes:Youneedsixtubes.Eachtubeisoflength18inandwithcrosssectionof

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    atriangle[equilateral]withwidth3in.---Cutarectangularsheetof9inwidthand18in

    length.---alongthelength,maketwocreasesseparatedby3in.Youcanmakethecreasewiththebluntedgeofaknife

    orcutter.Dothisgently.---Gentlyfoldthesheetalongthecrease,sothatyou

    getatubeof3insideandatriangleshapeand18in

    length.---Usesealingtapeorducttapealongthelengthto

    securetheedgessothatthetubeisfirmlyformed..Makesurethatthetapefirmlyholdsthesidestoform

    arigidtube.--makesixtubes.---Thecentralpillarisformedbyplacingthesixtubes

    verticallytogether[toformahexagonalcrosssection]

    andarigidpillar.Againusetapetosecureallthesix

    tubestogether.Wrapthetapetightly,sothatthetubes

    arekepttogether.

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    TopPlateortabletop

    --Cutcardboardpiecesof11inx11in--4

    numbers

    --Pastethemoneabovetheother,usingthe

    instructionsgivenaboveandsettingwith

    thegluefor2hours,usingaheavybookto

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    pressonthesheets.

    ---Coverthetopsurfacewithapapersheet

    orplasticlaminateoranyboard.

    Thebottomplate:--Cuttwopiecesofcardboard9inx9inand

    pastethemtogether.

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    Assembly;

    Nowcomesthefunpart.--Justpastethetopplatetothecentral

    pillarandthebottomplatetotheother

    sideofthepillar.Liberallyapplyglueto

    securethebond..Applysomeheavybookto

    presswell.Allow2hoursfortheglueto

    set.

    --Coverthesidesofthecentralpillarwith

    paperorpaintthesurfaceinanymanneryou

    like.

    ---Pasteorpaintovertheexposedpartsof

    bottomplate.

    Thecentralpillarconstructionandthe

    finishedsidetableareshownintheimages.

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    [email protected]

    additionaldetails/instructionalhelp.

    Havefunwithconstructionofcardboard

    furnitureforyourhomeorforgiftsto

    others.!!

    -----------------------------------------