dmrc training report
TRANSCRIPT
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STUDY OF PISTON RING MANUFACTURING AND
COMPLETION OF A PROJECT
. SUBMITTED BY: HARSH
CHAUDHARY
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CONTENTS
• COMPANY PROFILE
• ACHIEVEMENTS IN TERMS OF QUALITY
• TECHNICAL COLLABORATION
•
TPM:TOTAL PRODUCTIVITYMANAGEMENT
• 5-s POLICY
• PROJECT DEFINITION
• ELEMENTARY ANALYSIS OF SETUP TIME
OF FINISHED GROOVING
• SETUP TIME REDUCTION TECHNIQUES
• CONCLUSION
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5
T.P.M MEANS
T:- TOTAL (INCLUDINGE OF ALL EMPLOYEES)
P:- PRODUCTIVE (RUNING THE M/C WITH FULL EFFICENCY)M:- MAINTENANCE
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TPM –POLICY
ERO FAILURE 3 ERO DEEFECT 3 ERO ACCIDENT3
Th&)h !'%&*0%!&' & TPM !%h $"%!0!$"%!&'. M"
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>
2:- FOCUSSED IMPROVEMENT (KOBETSU KAIZEN)
3:- PLANNED MAINTENANCE
4- INTEGRATED OFFICE T.P.M
:- EDUCATION ! TRANING
":- INITIAL CONTROL ( NEW EQUIPMENTS)
#:- SAFETY$ HEALTH ! ENVIORNMENT
%- R&D NEW PRODUCT
&:- INFORMATION MANAGEMENT
1':- LOGISTIC
11:- MARKETING NETWORK
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5-S POLICY
THE -S PRACTICE IS A TECHNIUE USED TO ESTALISH AND MAINTAIN
UALITY ! ENVIRONMENT IN AN ORGANI*ATION
1.S (SEIRI) :- SORTING / SEGREGATION
2.S (SEITON) :- SYSTEMATICE ARRANGEMENT
3.S (SEISO) :- CLEANING/CLEANLINESS/NEATNESS
4.S (SEI+ETSU) :- STANDARDISATION
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TOTAL CUTOMER SATISFACTION THROUGHQUALITYMANAGEMENT AND CONTINUOUS IMPROVEMENT
O)"'!8"%!&' h!0h !s s's!%!4 ( !'%"0%!4 %& %h '*s &
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1. TAING MEETING OF OPERATORS
". ATTENDANCE OF OPERATORS
b. DEPUTATION ON DIFFERENT M/C’S
c. IF ABSENTISM THEN ARRANGMENT FROM OTHER LINE
d. GENERAL AND SPECIFIC INSTRUCTION TO OPERATORS
. SHARING DIFFERENT PROBLEMS FROM PREVIOUS SHIFT
!. DISCUSSION ABOUT QUALITY PANCHAYET REJECTION
2. ARRANGMENT OF CASTING
? . SEND THE PISTON FOR STD. ROOM INSPECTION
.S (SHITSU+E) :- SELF DISCIPLINE / HAIT FORMATION
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>. TROUBLE SHOOTING
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SHIFT END
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PISTON RING PRODUCTION
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PROJECT DEFINITION
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SETUP TIME REDUCTION TECHNIQUES :
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O$"%& sh&/* $&$/;
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CONCLUSION
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