dnserp ppt 83
TRANSCRIPT
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Request
Due to enterprise wide nature ofDNS this presentation is notmeant for only a particulardepartment, therefore we
strongly suggest that alldepartment heads are presentduring this presentation
This presentation is for about
two hours. So please scheduleeveryone's time accordingly, as itis best understood withoutinterruptions
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We bring 33 years of IT experience in
business automation
Traditional accounting packages are Financial reports-centric. They are
primarily designed to informmanagement of a companysfinancial condition long after it hasconducted its business.
On the other hand, DNS Adopts a
day-to-day perspective. It providesstrategic information and tools inREAL TIME. When you need it themost.
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DNS ERP is the proven solution for thefollowing questions
Do you get information when you want?
Do you have islands of information?
Is stores-in-charge able to give you correctquantity of raw material in stock, as of now?
Is purchase order linked to material inwards?
Is inventory and accounts integrated?
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Why DNS
ERP?
Because you haveislands ofinformation
Sales &Marketing
Website
Accounts
R & D
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Why ERP ?
Because organization has computersbut, do not get real time informationBecause information is scattered like
islands
The business processes are not linked
SolutionInstall a Server computer and ERPSoftware to manage the businessefficiently
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Client / Server architecture
Server computer
7
USERS COMPUTERS ARE CALLEDCLIENT PC
SERVER ISALWAYS ON
ALL DATA ISSAVED ONTHE SERVER
USERCANNOTSAVETRANSACTIONS ON THELOCAL HARDDRIVE
C:\NOTUSED
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ERP DEFINITION
Enterprise ResourcePlanning software isfully integrated businessmanagement software,to link business
processes automatically,and give real timeinformation to authorizeduser, to facilitate and
accelerate the decisionmaking process.
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Seamless Integration of ERP modules
9
Sub-ContractorOUT
Production
BOM
LOCALPURCHASE
ImportPurchase
ISO / Q C
VAT COSTSHEET
ESTIMATE
SUB-CONTRACTO
R IN
CRM
Orderfulfillment
EXPORT
Accounts PAYROLL
HR
PLANTMAINTENANC
E
MaterialManagement
After SalesService
MRPSales &
DistributionResource
Matrix
EXCISE E-Business
Multi-location
Send /Receive data
Automatic
E-Mail
Alerts
SECURITY
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ERP helps in decision making
10
Paper paper everywhere, not information
Data Overload
DNS USER
gets UsefulKnowledge
DNS ERPGives MIS
That can be
filteredBy user
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ERP IS SUITABLE FOR VARIOUS BUSINESS AND INDUSTRY
THERE ARE TWO KINDSOF MANUFACTURERS
MAKE TO STOCK
STANDARDPRODUCTS
MAKE TO ORDER ORIGINAL
EQUIPMENTMANUFACTURER
(OEM) SUPPLY MECHANICAL /ELECTRICAL /ELECTRONICSENGINEERING COMPANIES
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MAKE TO STOCK EXAMPLES
Mass production / Discreetproducts
Standard industrial items
E.G. Fire fightingsystem
CONSUMER GOODS
(FMCG) SALES THROUGH DEALERS
/ DISTRIBUTORS
PLASTIC MANUFACTURER
Toys and Games
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FOR EXAMPLEERP IS ALREADY HELPING THE FOLLOWING ENTERPRISES
IN BUSINESS MANAGEMENT SAFETY VALVES
INDUSTRIAL SPRINGS CORRUGATED BOX
CHEMICALMANUFACTURING INDUSTRIAL RESINS BLUE PIGMENT
CHEMICAL ELECTRONICS SPM SPECIAL PURPOSE
MACHINE
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FOR EXAMPLEDNS IS ALREADY HELPING THE FOLLOWING ENTERPRISES
IN BUSINESS MANAGEMENT
FOOD PROCESSING
PICKLE
SURGICALINSTRUMENTS
INTRAOCULAR LENS
CNC MACHINING (FOR)AUTOMOBILEMANUFACTURER
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FOR EXAMPLEERP IS ALREADY HELPING THE FOLLOWING ENTERPRISES
IN BUSINESS MANAGEMENT
FOOD PROCESSING
PICKLE /SPICES
SURGICAL INSTRUMENTS
INTRAOCULAR LENS
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FOR EXAMPLEERP IS ALREADY HELPING THE FOLLOWING ENTERPRISES
IN BUSINESS MANAGEMENT
UPS / INVERTER MANUFACTURING
CONSTRUCTION INDUSTRY
GLASS WINDOWS ANDSHUTTERS
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DNS SUCCESS STORY IN SME: 3 to 300 crore
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Letter of satisfaction
It is difficult, though notimpossible, to satisfy an ERPcustomer, let alone recommend
We have received a letter ofsatisfaction and recommendationfrom Action Medical Marketing
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From Action Medical Marketing
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MR. SHAH,
M.D.
AMM
We recommend to themanagement of anygrowth-oriented companyto consider implementing
DNS in their organizationas it offers one timeinvestment and a long-term benefit..
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LITEL LEADERS IN INFRARED HEATING SYSTEMS
Working with the DNS ERP team requiredpriority assigning, real-time informationcapturing and then training Litelemployees at all levels so as to understandand feel confident in using the system.This is happening effectively today. It
has provided online operations throughcomputers, in all aspects of business andis expected to contribute to increasedprofitability and a better reputation in theever changing global market.
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Managing
Director
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"...ERP software is quite robustand has immensely helped us totake care of our entire business
functions. Our staff has taken aliking to the software and has
adapted themselves verywell...While we started off withthe inventory module, DNS has
also successfully implemented allthe other modules such sales,purchases, BOM, MRP, Accounts
Mr. Surinder Agarwal, M. D.Care Pack Pvt. Ltd.
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DNS ERPSATISFIED USER
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Now I can go home at six oclockMr. Sanjay Belhe - Director, Protocontrol
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A happy
DNSUser
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Scope of ERP software
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RAW MATERIAL
BOUGHT OUT ITEMS
CONSUMABLES
Sub-contractor
Vendor in India
Local PurchaseTransactions
Location
Two
FOREIGNSUPPLIER
Import PurchaseTransactions
$$
Location
One
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Scope of ERP software
PRODUCT 1
GROUP 1
ITEM 1
ITEM 2
PRODUCT 2
GROUP 2
ITEM 3
ITEM 4
Location
One
Location
Two
Export Customer
$ $
Customers in India
CustomerTransactions
Customer
Labor Bill
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Paper industry workflow
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ERP Menu Raw material
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E.G. FURNITURE MADE AS PER ORDER
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STANDARDPRODUCTSYETTAIL
OREDASPERCUSTOMERSREQUIREMENTS
DNS FOR MADE TO STOCK AS WELL AS MADE TO ORDER
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FOR EXAMPLEIR OVEN MADE FOR HYUNDAI CAR
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Security Module
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SECURITY
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Security Module
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Masters:
User Manager.
User group master.
Volume matrix.
DNS features:
DNS is multi user, multi tasking ERP software. Multi-level security based
on User Group and User Level. Create Login id and password for each user.
Assign permissions. Map each user with menu / submenu.
Restricting user access with login and password.
Role based access & password.
Audit trail: DNS ensures accountability of users. Work done by
individual users can be easily tracked because all transactionscapture the users name automatically.
Automatic Audit Trail helps top management to know who hasupdated Masters or transaction and when.
Each menu and submenu can be locked (allow / deny) to individualuser.
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ERP is a multi-user software
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DNS ERP - SUMMARIZED
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DNS ERP SUMMARIZED
ABC - MANUFACTURING Co.
C
ustomer
C
ustomer
Givingjobwork
Givingjobwork
Rejection
Location
S/O Schedules
MRP PROCESSINDENTS FOR BO /WO FOR MFG. ITEMS
QC
PRODUCTION
WORKORDER
CAPTIVE
CAPITALIZATION
Q C
Q CMATERIALINWARD
P. O. raised
SHOPFLOOR
RejectedMaterial
SALE Invoice
Ma
chine
Supp
lier
Job order
Material sent
To TP
Material
receiv
ed
GINCo
ntracto
r
toStores
JOB S/O
SC - IN
Labour BillSALE
SUB
-CONTRACTOR
(PRO
CESS
+VALUE)
TP
FIXEDASSET
MachineOPERATIONS
F.G.
STORES
DSA
CASH /BANK
Sales Quot. For PC
Sales Enq. For PC
Sales Order + Schedule
RECEIPTPAYMENT
Bought
Out RMSTORES
Sub-assembliesreceivedfromsubcontractor
STC
57 F4
SC INLocation
Sales
Retu
rned
Good
sNote-
RGN
QC
DNS ERP - SUMMARIZED
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ABC - MANUFACTURING Co.
C
ustomer
C
ustomer
Givingjobwork
Givingjobwork
Rejection
Location
S/O Schedules
MRP PROCESSINDENTS FOR BO /WO FOR MFG. ITEMS
QC
PRODUCTION
WORKORDER
CAPTIVE
CAPITALIZATION
Q C
Q CMATERIALINWARD
P. O. raised
SHOPFLOOR
RejectedMaterial
SALE Invoice
Ma
chine
Supp
lier
Job order
Material sent
To TP
Material
receiv
ed
GINCo
ntracto
r
toStores
JOB S/O
SC - IN
Labour BillSALE
SUB
-CONTRACTOR
(PRO
CESS
+VALUE)
TP
FIXEDASSET
MachineOPERATIONS
F.G.
STORES
DSA
CASH /BANK
Sales Quot. For PC
Sales Enq. For PC
Sales Order + Schedule
RECEIPTPAYMENT
Bought
Out RMSTORES
Sub-assembliesreceivedfromsubcontractor
STC
57 F4
SC INLocation
Sales
Retu
rned
Good
sNote-
RGN
FunctionwiseaccesstomenuandsubmenutoeachERPuser
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Meeting the Business Needs
Presenting a CASESTUDIES
To illustrate variousmodules we have takentwo examples
of a company
manufacturing BALLBALLPEN andPEN and
of a companymanufacturing
PERSONAL COMPUTERSPERSONAL COMPUTERS
Let us understand thecomplete business cycle..
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Vendor
ERP
Customer
Bank
Sub-contractor
Transaction Flow
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BILL OF MATERIALS
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BOM
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The BALL PEN MANUFACTURINGCompany & its business
Assumptions for the purpose of this case study:
FINISHED GOODS (FATHER ITEM) = BALL PEN
CHILD ITEMS = REFILL, CAP AND BODY ASSEMBLY IS CARRIED OUT IN SHOP FLOOR
PRINTING OF NAME IS DONE AT PRINTERS LOCATION (Sub-contractor)
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Manufacture PEN
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The BALL PEN MANUFACTURINGCompany & its business
Assumptions for the purpose of this case study:
THE COMPANY IS PURCHASING READY MATERIAL FROMVENDORS, SUCH AS REFILL, CAP AND BODY
BLUE COLOR BALL PEN
RED COLOR BALL PEN THIS HAS RED COLOR REFILL, BUTCAP AND BODY IS SAME
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Manufacture PEN
B.O.M
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O
ASSE
MBLY
Child items andquantity -
Material givenout for
ASSEMBLY
BALLPEN
1 X BLUEREFILL
1 X CAP
BOUGHT OUT ITEMS
1 X
BODY
BALL PEN MANUFACTURING COMPANY
BOM shows relationship between
father item and child item/s
CUSTOMER
CCI
CHALLAN CUM INVOICE
Finished Goods
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The Company & its business
Assumptions for the purpose of this case study: Some Raw Material / Components are bought out items Cabinets are manufactured in-house using
2 Machines 1 Machine for Cutting the metal sheet 1 Machine for Bending the metal sheet
2 Operators 1 Person for Cutting the metal sheet 1 Person for Bending the metal sheet
Since there is no wave soldering machine the soldering work issubcontracted - Subcontractor OUT Mother boards are manufactured by sub-contractor
3 Processes Bending process Cutting process Soldering process
Finally PC is assembled in-house
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Manufacture Computers
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BILL OF MATERIALS (BOM) IS USED IN
1. MRP MATERIAL REQUIREMENT PLANNING
2. CREATING THE WORK ORDER (JOB CARD)AUTOMATICALLY
4. COST SHEET
5. BOM CAN BE USED FOR STORES ISSUE TO SHOP
FLOOR MATERIAL ISSUE NOTE (MIN) LINK TO BOM FORSTORES ISSUE TO SHOP FLOOR. MATERIAL ISCONSUMED AT STORES LOCATION.
ORSTOCK TRANSFER CHALLAN (STC) LINK TOWORK ORDER FOR STORES ISSUE TO SHOPFLOOR (RECOMMENDED) -> PRODUCTIONENTRY WILL CONSUME THE MATERIAL FROM SHOPFLOOR
6. PRODUCTION ENTRY TO CONSUME RAW MATERIAL
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BOM of discreet industrial product Safety Valve
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BILL OF MATERIAL RESINS [CHEMICALS]
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Copy similar BOM
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BILL OF MATERIAL - PICKLE
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BOM Very useful report
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User would like to know about a specific child item tofind out what all products, the same is used.Same child item is used for making say half adozen products (Father items), DNS will instantlygive a report giving names of all father items,
(Finished Goods) it is being used.
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e.g. This Gasket is used in six father items.
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Very Good !
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BILL OF MATERIALS FOR TOYS
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BOM corrugated box
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BOM of Glass Window Construction industry
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BOM of industrial spring OEM
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BOM example of a chemical manufacturingcompany -Pigment
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SALES
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CRM
SALES &DISTRIBUTION
EXPORT
ABC MANUFACTURING Co
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ABC MANUFACTURING Co.
F.G.STORES
Sales Quot.Rejection
LOCATION
QC
MachineOPERATIONS
PRODUCTION
REPAIRS
CAPTIVECAPITALIZATION
Q C
Sales Enq.
EnquiryReceived
from
Customer.
SC IN Location
location
SUB-
CONTRACTOR
(PRO
CESS
+VALUE)
CASH /BANK
Mac
hine
Supp
lier
FixedAssetsLocation
STORES
BoughtOut RMSTORES
SHOP
FLOOR
Order ReceiptinformationORI
CustomersPO is
received
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CUSTOMER MASTER
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Multiple Contact Names
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* Means mandatory fields
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MARKETING OR ORDER FULFILLMENTPresale Module
58
Enquiry
Costing /
EstimateAutomation
-
Quotation ORI orInternal ORI
(OA)
-
-
BASED ONBOM MASTER
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MARKETING OR ORDER FULFILLMENTPresale module and sales accounting is integrated
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INVOICE
Enquiry
Costing /EstimateAutomation
-
Quotation
ORI orInternal
ORI(OA)
-
-
BASED ONBOM MASTER
-
PROFORMA
INVOICE
OPTIO
NAL
MONEYRECEIPT
-
CORPORATE
O C
PRODUCTION
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FACTORY
OFFICE
H. O.
PRODUCTION / STORESRECEIVES WO BASED ON ORI
FROM MRP
BASEDON
ORDERRECEIPT
INFORMATION(ORI)
HOLD
LOCATION
SHOP FLOORLOCATION
PE or PS will produce FG
FINISHEDGOODS
LOCATION
Sub-contractor
VENDOR
STORES
LOCATION
MATERIALMOVEMENTLOCATIONWISETRACKINGBYDNSERP
REJECTION
LOCATION
SCRAP
LOCATION
CUSTOMER
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ORI = Order Receipt Information
TRIGGER FOR ALL ACTIVITIESPURCHASE
MATERIAL ISSUE
SHIPPINGTax Invoice
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l d l (C )
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Presale Module (Cont..)
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Show enquiries for
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Sales Enquiry report
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Show enquiries forWhich quotation is not made
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Order Fulfillment Main Transactions
Commercial Invoice
Challan-cum-Invoice (CCI)
Sales Return
(Stock) Transfer Invoice (to ownlocations)
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Q t ti i PDF f t th t b tt h d
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Quotation in .PDF format that can be attachedwith email can be read by Adobe Acrobat reader
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QuotationislinkedToEnquiryandSalesOrder
LINKED TO ORI AND
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PROFORMA INVOICE
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LINKED TO ORI ANDSALES INVOICE
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www.dnserp.com
HOTEL MANAGEMENT SYSTEM67
AUDIT TRAIL is a unique advantage of DNS
What is audit trail? ERP is a multi-user system
for management. DNSenterprise software willcapture users informationautomatically
From login id and secret
password Purpose Management will know
Who entered? When the transaction was
saved? Who printed?
Full accountability andfull responsibility comesbecause mistakes can betraced easily.
E.g. Who raised the
PO? Who printed,when? Who made that
proforma invoice?
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TAX INVOICE
68
SS O C S O C S O C
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IMPRESS YOUR CUSTOMER WITH CRISP INVOICE
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FOURCOPIESORIGINAL,TRANSPORTE
RCOPY,ASSESSESCOPY,EXTRACOPY
Youcandirectlymake.PDFfileandemailtocustomer
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MIS FOR Sales
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d
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Order Acceptance register or ORI register
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SALES INVOICE REGISTER
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SALES INVOICE REGISTER
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FOR A GIVEN PERIOD
DOUB
LECLICK
TOSEES
UMMA
RY
SORT ON COLUMN
HEADING TO SORT
ANY COLUMN
SALES ORDER ITEM WISE REPORT SHOWS PENDING /
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SALES ORDER ITEM WISE REPORT SHOWS PENDING /DISPATCHED STATUS
73
S l i i i t it i
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Sales invoice register item wise
74
S l (C t ) L d / D bt L d
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Sales (Customer) Ledger / Debtor Ledger
75
Age wise analysis of outstanding bills:
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Age wise analysis of outstanding bills:Receivable over one month, two months, etc.
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Useful for collection
follow-up
EXCEPTION REPORTS
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EXCEPTION REPORTS
Most reports can prepared as per userrequirements instantly by using filtersE.G. Show sales for a given product
for a given period report can beprepared using drill down button
Dash board gives important summaryfigures to top management
Work bench report gives project wise ororder wise report showing all related
transactions
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Sales - Instant MIS Key Reports
1. Online Enquiry Register.
2. Online Quotation Register.
3. Online Sales Order (O. A.) Register.
4. Automatic Pending Enquiry Report (Enquiry received butQuotation not given).
5. Automatic Pending Quotations Report (Quotation given butorder not received).
6. Automatic Pending Orders Report (order received but notdispatched).
7. Sales Bill register Customer details.
8. Sales Bill register Item details.
9. Customer List (Information) from customer database.
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Additional MIS for marketing function
1. Customer type wise - sales analysis.
2. Order Analysis Report Booking, Pending, Completed,Cancellations Filtered on Customer, Product, Category.
3. Sales Analysis Region, Customer, Month, Sales Officer, Sales
Representative, Distributor, City Wise sales.4. Customer Ledger.
5. Age wise outstanding balance analysis Bill to Bill.
6. Outstanding Statement Bill to Bill, Due Date-wise, SalesOfficer (coordinator) wise.
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EXPORT
EXPORT SALES INVOICE
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EXPORT SALES INVOICE
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Export Invoice
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Export Invoice
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Tax Invoice
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Tax Invoice
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EXPORT INVOICE
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EXPORT INVOICE
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PACKING LIST FOR EXPORT
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PACKING LIST FOR EXPORT
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ARE 1
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Export Sales Register
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Export Sales Register
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Export Sales Register - Excel
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Export Sales Register - Excel
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SUB-CONTRACTOR IN
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SUB-CONTRACTOR IN
Customers material is received
Labour charges bill raised
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SUB-CONTRACTORIN
B.O.M
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90
Proc
esse
s1
Shop
Floo
rSemi Finished
Item AProducedin-house
Machine2
Machine1
RawMaterial 1
FINISHED
GOODS LabourSale BillSemi
Finished CSemi finished B
Produced outside
RawMaterial 2
Subcon
tractor
Materialgiven out
forProcessing
FactorymadeItem
Proc
esse
s2
CUSTOMERSMA
TERIALRECEIVE
D
LABOU
RCH
ARGE
SPAID
LABO
URBIL
L
Material received from Automobile manufacturer for
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machining
91
Material managment
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Material managment
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MATERIAL
MANAGEMENT
MM MODULE MATERIAL MANAGEMENT /
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O U G /INVENTORY
Manage online inventory Raw Material Stock
WIP Stock
Finished Goods Stock
Item master Show picture of item graphics,Unit of Measurement, various rates are stored onthe item master
93
N It (Fi i h d P d t)
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New Item (Finished Product)
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ITEM
SPECIFICATION
Example of Item Master Raw Material
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ITEM MASTER STORES CATEGORY /
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SUBCATEGORY / SUB GROUP / SPECIFICATION
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ITEM MASTER STORES CATEGORY /
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SUBCATEGORY / SUB GROUP / SPECIFICATION
97
WITH OR WITHOUT ITEM CODE
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WITH OR WITHOUT ITEM CODE
DNS HAS BOTH OPTIONS
ITEM CODE IS SHORT NAME OF ITEM DESCRIPTION
E.G. PACKING MATERIAL IS CALLED PACKINGMATERIAL
E.G. RAW MATERIAL IS CALLED RAW MATERIAL
E.G. SOFA SET IS CALLED SOFA SET ITEM CODE IS BASED ON LOGIC
EACH ALPHA-NUMERIC CHARACTER SIGNIFIES ASPECIFIC MEANING
E.G. H/CC41224X3
98
AUTO ITEM CODE
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FOR FINISHED GOODS FOR OTHER ITEMS
RAW MATERIAL
BOUGHT OUT ITEMS
99
AUTO ITEM CODE
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USER DEFINED MASTERS
100
AUTO ITEM CODE
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ITEM CODE IS AUTOMATICALLY GENERATED BY DNS
101
MIS for stores Item ledger (example showing
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g ( p graw material for a chemical company)
102
YoucanviewstockofAllitemsorselecteditem,foragivenlocation
CORPORATE
OFFICE
PRODUCTION
BASEDON
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103
FACTORY
H. O.
PRODUCTION / STORESRECEIVES WO BASED ON ORI
FROM MRP
ORDERRECEIPT
INFORMATION(ORI)
HOLD
LOCATION
SHOP FLOORLOCATION
FINISHED
GOODS
LOCATION
Sub-contractor
VENDOR
STORES
LOCATION
MATERIALMOVEMENTLOCATIONWISETRACKINGBYDNSERP
REJECTION
LOCATION
SCRAP
LOCATION
CUSTOMER
WHERE IS MY MATERIAL ?
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WHERE IS MY MATERIAL ?
104
Sub-contractor
ISALSOINVENTORY
LOC
ATION
IDENTIFY
MATERIAL
BY
LOCATION
Physical stock verification slip
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y p
DNS gives thevariance report= differencebetweenPhysical and
system stock
105
MM module - Key MIS reports - 1
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y p
List of category, sub-category, and sub-group.
GRN register (list) of items under inward inspection".
Stock Transfer Challan register (STC) - Filter providedfor normal STC and STC with Work Order.
MIN (Material issue note) register. (Location wise).
SAN (Stock adjustment note) register. (Location wise). Stock Statement for all types of material as well as WIP,
a given period.
With quantity (location wise and category wisefilters).
With quantity and Rate (location wise and categorywise filters).
106
MM module - Key MIS reports - 2
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y p
Item Ledger (location wise)
With quantity (location wise and category wise filters). With quantity and Rate (location wise and category wise
filters).
Item ledger summary gives the stock of material at alllocations Drill down to ledger for any given location.
Physical stock and system stock (book stock) variancereport.
Stock Valuation report. (With option to generate WAR weighted average rate).
RTV Register (Return to supplier non-excisable items).
Item List. (With option to select any or all fields from itemmaster).
107
S i l N b T ki
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Serial Number Tracking
108
Enter
Serial / Lot / Batch Number
to track your inventory
Very useful incase of Warrantyissues. Inventory control feature
provided by DNS
Controlling inventory
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g y
Excess received percentage:
When material is received, the PO quantity isdefaulted automatically. The stores personcannot receive quantity exceeding PO quantity.However, for some item it may not be practicallypossible for vendor to supply the exact quantity.
When ticked, DNS will allow excess bypercentage that is defined for a given sub-category.
109
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MM Module - DNS ERP features - 2
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For FMCG products user can store Inner Box / Outer
Box data for shipping, or volume / weight of the box onitem master. (Optional).
Automatic calculation of landed-cost of item receivedand updating the same on master for valuationpurpose.
Just-in-time (JIT) inventory management by linking theMRP (material requirement planning) module andinventory module.
Pending list of returnable items - RTV (return toSupplier with auto debit feature).
Item wise consumption.
Branch wise / Location wise / Plant wise / wise Stockstatus.
111
MM Module - DNS ERP features - 3
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Expiry / Near Expiry inventory for perishable
goods. (Optional).
Calling a given item by different name (alias)because different customers call with differentname. (Optional).
Excess material received can be accepted(Percentage tolerance given in sub-categorymaster).
Serial No. applicable flag in Item Master
PFD (Process Flow Diagram) selection in ItemMaster.
112
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ABC - MANUFACTURING Co.
Sales Enq. For PC
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114
S
UB-CONTRACTOR
(PROCESS+VALUE)
F.G.STORES
S 1
+V
Rejection
Ware-
House W-4
M/C
OPERATIONS
PRODUCTION
REPAIRS
CAPTIVE
CAPITALIZATION
Q C
Q C
D 3 location
W- 5
MRP PROCESS
Planning will
run MRP
Process
TP1
QC
CASH / BANK
Sales Quot. For PC
Sales Order + Schedule
Machine
Supplier
Fixed
Assets
Location
W1
Bought Out
RM
STORES
SC - OUT
STORE
Capture Sales Order
Sales Order is
stored
INDENTS FOR BO /
WO FOR MFG. ITEMS
MRP will automatically
generate
(1) Purchase Indents for RM,
Bought Out material
(2) Work Order for Production
Material Requirement Planning Shortage
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QUANTITY TO BE PROCURED TO FULFILLAN ORDER IS COMPUTED AUTOMATICALLYBY ERP
PURCHASE OFFICER GETS INFORMATIONBASED REAL-TIME DATA
Quantity Reports
115
SUPPLYCHAINMANAGEMENTUSINGERPMaterialRequirementPlanningCUSTOMER
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ERP will automatically calculate POquantity based on BOM
ERP will automatically generate work orderfor production
116
F. G. Stockin hand ?
F. G.
Warehouse
Sale Order or
Projection
Sales Invoice
YES
NO
ing
YES
Raw
Material in
stock ?
NO
Production
Purchase
Order
R. M.
Stores
Vendor B. O. M.
CHECK
SUPPLY CHAIN MANAGEMENT FOR TRADING BUSINESS
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117
Stock inhand ?
FinishedGoods
Warehouse
Dispatch Order orOr ORI Projection
TransferInvoice
or SalesInvoice
YES
NO
CHANNEL
Sincethereisnoproduction,fortradingbusiness,BOMisnotnormallyrequired.
GRN
PurchaseOrder
Vendor
CONSUMERS
Material Requirement Planning
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118
MR
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119
MRPREPORT
M.R.P.
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J.I.T. INVENTORY CONTROL
BASED ON SALES ORDERS (ORI) ORPROJECTION
CHECK FG STOCK IN HAND
AUTOMATIC EXPLOSION OF BOM
DISPLAY GROSS QUANTITY REQUIRED OFCHILD ITEMS, BASED ON ORDER QUANTITY,AND PROJECTION QUANTITY
AUTOMATIC LINK WITH STORES STOCK IN
HAND FIND FROM DATABASE PENDING PO QUANTITY
COMPUTE NET QUANTITY TO BE ORDERED
120
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MRP based on ReOrder Level (ROL)
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122
PURCHASE
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123
PROCUREMENT
LOCAL PURCHASE /
IMPORT PURCHASE
ABC - MANUFACTURING Co.
Sales Enq. For PC
PURCHASE
RFQ
Vendor BillPassing
QC accepted
Purchase Return Sales Invoice(SAY 2 NOS.) CenVAT register is
updated
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124
W 3
Fixed
Assets
Location
F.G.STORES
SC IN Location
Sales Quot. For PCRejection
Warehouse S/O Schedules
MRP PROCESS
INDENTS FOR BO /
WO FOR MFG. ITEMS
PRODUCTION
REPAIRS
CAPTIVE
CAPITALIZATION
Q C
Q C
PUR order raised
PO raised based on
Purchase quote and Indent
SHOPFLOOR
Sales Order + schedule
Rejection
2 Nos
SUB-CONTRACTOR
(
PROCESS+VALUE)
Machine
OPERATIONS
Q pQuantity transferred
to Stores
QC Done remark
automatically printedBill is passed based
on total receivedquantity
For short quantity aDebit Note can be
generated
AccordinglyPayment is made
Bill less Debit Note
Based on INDENT: Procurement
sends enquiry on to approvedVENDORS for raw material / bought
out items
CASH / BANK
PAYMENT
Machine
Supplier
Bought Out
RM
STORES
SC - OUT
STORE
CEN
VAT
REG
QC
Accepted 8
Nos in
Stores
Rejected Material
Material received: GRN
CCI (Qty: 10 Nos)
ExciseCENVAT
Register
updated
HOLD
PURCHASE MODULE
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125
Purchase Enquiry
Purchase Quotation Purchase Order
Goods Receipt Note
Vendor Payment
Vendor Ledger
Automatic updating Stock
Automatic updating Excise Registers
Credit / Debit Note
There are THREE kinds of Creditors( li d )
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(suppliers or vendors)
Supplier for raw material, bought-outitems, etc. This is to be entered inthe vendor Master.
Service Provider. For example,consultant or auditor. Where
inventory is not affected. This is to beentered in the vendor Master.
Sub-Contractor or Sub-contractor.This is to be entered in AddressMaster. This entity is vendor as wellas Inventory location
126
PRE-PURCHASE PROCESS
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127
1. First Request For QuotationRFQ (Purchase Enquiry) ismade in ERP
2. Then based on which wereceive quotation fromvendor
3. Next is to raise Purchase
Order
PURCHASEORDER
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ORDER
128
Audit TrailShows: Who
made thisPO?
when?
P. O. Cancellation
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129
GOODS RECEIPT NOTE GRN
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WHEN THE MATERIAL IS RECEIVEDIN STORES THE SAME IS LINKED
TO THE PURCHASE ORDER QUALITY ASSURANCE INSPECTOR
CAN OPEN THE GRN / PV ANDENTER THE ACCEPTED QUANTITY /REJECTED QUANTITY AND QCREMARKS
ACCOUNT PERSON CAN VIEW THESAME FOR THE BILL PASSINGPURPOSE
EXCISE AND VAT DETAILS ARECAPTURED FROM PV
AUTOMATICALLY
130
DNS
GRN
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131
GRN -Material Accepted Completely
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GRN - GOODS RECEIVED NOTE
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133
QC DONE
- ACCOUNTBILLPASSED
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GRN Goods Receipt Note Register
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Purchase Voucher Entry
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137
Serial number / lot number / batch
number can be Auto-generated
CREDITOR LEDGER
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ACCOUNTANT CAN VIEW THE AUTOMATIC REMARKSSUCH AS QC PENDING / QC DONE / BILL PASSED,
ETC.
138
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139
IMPORT
PURCHASE
Purchase Order
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140
IMPORT PURCHASE ORDER
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141
IMPORT PURCHASE
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142
USER WILL ENTER
CUSTOM DUTY
AND OTHER
AMOUNT
IMPORT PURCHASE (Printout)
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143
CUSTOM
DUTY
AND OTHER
AMOUNT
Import Goods Receipt Note
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144
Import GRN Register
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145
IMPORT PURCHASE REGISTER
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146
IMPORT PURCHASE REGISTER
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147
Material Management - Instant MIS KeyReports
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Reports
1. Purchase Order Register. PO Status Report
2. Stock Statement for the Raw Material (bought outitems) for a given period.
3. Stock Statement for the Finished Goods for agiven period.
4. Stock Ledger and Ledger Summary.
5. Classification of items category wise (productgroup wise) and sub-category wise.
6. Stock transfers from one location (store) toanother Location. Warehouse-to-Warehouse
stock movement.7. Complete material tracking including sub-
contractor inventory.
148
What is the most important impact ofInformation Technology on business?
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Information Technology on business?
Information Technology forces you toorganize your business processes morelogically. The computer can handle only
things to which the answer is YES orNO. It cannot handle MAYBE. It is notthe computerization that is important,it is the discipline that it brings to yourbusiness processes.
LATE MR. PETER DRUCKER
149
LOCATION CONCEPT
VARIOUSINTERNAL
LOCATIONSARE
DEFINEDINLOCATION
MASTER
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150
STORES
LOCATION PLANT 1
LOCATION
RTV
VENDORREJECTION
SCRAP
STORES
LOCATION PLANT 2
LOCATION
REJECTIONSCRAP
STC
RTV
Email alert module
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Email id Master for sending autoemails
Alerts user for items falling belowReOrder Level (ROL)
ORI pending since defined days.Order received but dispatchpending alert.
Pending Purchase Order sincedefined days.
Pending customer Bills sincedefined days/Months.
Bank balance going below defined
amount. Non-Moving Items.
Daily Sales to TOP Management.
151
AutomaticEMAIL
Alerts to users
Automatic email alert from DNS ERP
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152
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Email alerts material manager item < ROL
153
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154
Sub-Contractor
OUT
SUB-CONTRACTOR OUT
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PRODUCTION AT Sub-contractor LOCATION
OUT-SOURCING JOB WORKING OUT
155
PARTS PROCESSED AT Sub-contractor
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156
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OUR JOBORDER ISORI FOR TP
157
ABC - MANUFACTURING Co.
Sales Quot. For PCRejection
Warehouse S/O Schedules
Sales Enq. For PC
PUR quotation
This slide explains how
JOB ORDER for Subcontractor
pro iding job ser ices
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158
SUB-CONTRACTOR
(PROCESS+VALUE)
TP
Bought Out
RM
STORES
QWarehouse
MRP PROCESS
INDENTS FOR BO /WO FOR MFG. ITEMS
QC
M/C
OPERATIONS
PRODUCTION
REPAIRS
CAPTIVE
CAPITALIZATION
Q C
Q CMaterial received: GIN
PUR order raised
SHOPFLOOR
Sales Order + scheduleRejected Material
SALE Invoice of PC
Machine
Supplier
Work order for
SFG
Material sent
GDN
LINK WITH
BOM
Subcontractor
PaymentBOM shows relation of
item to be sent
JOB Order / Labour PO
Material sent (childitems)
Father item is receivedby GIN
Payment is made afterdeducting TDS
ERP
completely takes
care ofSubcontracting -OUT
providing job services
CASH / BANKPAYMENT
Material: PCB + IC sent
For soldering (Labour work)
57 F 4 prepared
SC - OUT
STORE
Material
received
-GIN
Sub-Contractor OUT1.BOM
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159
VENDOR
SHOPFLOOR
2. JOBORDER+WORKORDER
Sub-contractor
SHOP FLOOR
STORES
FG
STORES
3. SEND CHILD ITEMS
TO TP
GOODS DELIVERY
NOTE & 57 F 4
4A. GOODS INWARD NOTE
GOODS
RECEIPT NOTE
4B. AUTO PRODUCTION
WILL CONSUME RM
FROM
TP LOCATION
Sub-Contractor OUT: SPECIAL CASE WHERE VENDORIS ASKED TO SEND MATERIAL DIRECTLY TO TP
1.BOM
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160
VENDOR
SHOPFLOOR
2. JOBORDER+WORKORDER
Sub-contractor
SHOP FLOOR
STORES
FG
STORES
3. SEND CHILD
ITEMS
GDN +57 F 4
4A. GOODS INWARD NOTE
PURCHASE ORDER WITH UNLOADING LOCATION
WILL TRIGGER AUTO GDN FEATURE
4B. AUTO PRODUCTION
WILL CONSUME RM
FROM
TP LOCATION
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PO WITH UNLOADING LOCATION AS Sub-contractor
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162
Sub-Contractor OUT
X JOB ORDER
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163
VENDOR
SHOP
FLOOR
BOM
X JOB ORDER+WORK
ORDER
Sub-contractor X
SHOP FLOOR
STORESFG
STORES
GIN
PO / PV
GIN
Sub-contractor Y
SHOP FLOOR
Y JOB ORDER+WORK ORDER
GDN
Sub-Contractor OUT
X JOB ORDER
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164
VENDOR
SHOP
FLOOR
BOM
X JOB ORDER+WORK
ORDER
Sub-contractor
X
SHOP FLOOR
STORESFG
STORES
GIN
PO / PV
GIN
Sub-contractor Y
SHOP FLOOR
Y JOB ORDER+WORK ORDER
GDN
AUTO PRODUCTION
WILL CONSUME RMFROM
TP LOCATION
CHILD ITEMS TO BE SENT TO TP
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165
DNS CAPTURES TWO KINDS OF PRODUCTION
PROCESS PRODUCTION
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PROCESS PRODUCTION
ASSEMBLY PRODUCTION
166
e-Manufacturing
PRODUCTION
Sales Enq. For PC
ABC - MANUFACTURING Co.
Rejection MRP PROCESS
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167
F.G.
STORESBoughtOut +
RM
STORES
Rejection
WarehouseMRP PROCESS
INDENTS FOR BO /
WO FOR MFG. ITEMS
QC
PRODUCTION
REPAIRS
CAPTIVE
CAPITALIZATION
Q CMaterial received: GIN
PUR order raised
SHOPFLOOR
Rejected Material
SALE Invoice of PC
SU
B-CONTRACTOR
(PROCESS+VALUE)
TP
Machine
OPERATIONS
Fully manufactured
finished product is
now transferred to
Finished Goods
Stores
CASH / BANK
STCMaterial Transfer to
Shop floor link to WO /
BOM
Sales Quot. For PC
Sales Order + Schedule
Excise register DSA
updated
W 3
Fixed
Assets
Location
DSA
R / M transferred to shop
based on Work Order as per
BOM
R / M inventory is reduced &
WIP inventory is increased
Completed FG is
sent for Quality
Control:
Q C Interlock
WIP inventory is
reduced &
Finished Goods
gets produced
PPC MODULE - Production Planning & Control
User can select customer and click on the check box to select the ORI
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168
PPC MODULE - Production Planning & Control
User can prepare work order automatically in DNS
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p p y
169
PROCESS PRODUCTION
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170
PROCESSPRODUCTION
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PRODUCTION PROCESS FLOW
FOR A JOB WHERE
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FOR A JOB WHEREPROCESSES ARE
PREDEFINED
PFD
PROCESS FLOWDIAGRAM ISUSED TO STORE
SEQUENCE OFOPERATIONS
172
PROCESS FLOW DIAGRAM PFD AND ITEM MASTERRELATION
ITEM MASTER
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ITEM MASTERWILL STORE THE
PFDINFORMATION
173
PRODUCTION PLANNING
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174
In the process drop
down the process
defined in the work
order
which are required
will get defaulted
STAGE WISE PRODUCTIONThis transaction will help to transfer the material from one process toanother process. Simultaneously it will ask for accepted quantity and
then only it will show in next process.
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175
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Line rejection at Shop Floor location hencematerial transferred to Production rejection
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Line rejection material is Returned to Vendor
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PRODUCTION ENTRY
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181
Rework material kept at rework location
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Job Card
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Job Card QC Check Points
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Production Slip, Packing Slip & InspectionReport will be generated automatically alongwith Job Card
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with Job Card
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Control Plan
Advance production module features
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Advance production module features
187
ControlPlan
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188
ControlPlan
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189
ControlPlan
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190
ControlPlan
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191
ControlPlan
ASSEMBLY PRODUCTION
MANY CHILD ITEMS ARE USED TO MAKE THE PRODUCT
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CHILD ITEM MAY ITSELF BE A FATHER ITEM, AND SO ON
MULTI-LEVEL BOM
192
E-MANUFACTURING
STORES ISSUE WITHOUT LINK TO BOM
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PRODUCTION ISSUE ENTER NAME OF FATHER ITEM TO BE PRODUCED
193
PRODUCTION ISSUE NOTE OLP
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194
STORES ISSUE TO SHOP FLOOR
WITHOUT LINK TO WO
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NO LINK TO BOM
195
STORES ISSUE TO SHOP FLOOR - OLP
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196
WORK ORDER INFORMS PRODUCTION WHAT TOMAKE AND FOR WHOM
WORK ORDER REGISTER
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197
WORK ORDER ON LINE PRINTOUT (OLP)
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198
PRODUCTION ISSUE WITH BOM REGISTER
STORES ISSUE TO SHOP FLOOR IS LINKED TO
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WORK ORDER
199
PRODUCTION TAKES PLACE BASED ON WORKORDER. THIS IS A PASSIVE TRANSACTION
WO IS LINKED TO BILL OF MATERIALS (BOM)SECOND TAB GIVES MATERIAL REQUIRED TO
-
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SECOND TAB GIVES MATERIAL REQUIRED TO
PRODUCE THE FATHER ITEM
200
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PRODUCTION SLIP (NOT LINKED TO BOM)
PRODUCTION SLIP REGISTER
ITEMS PRODUCED FOR A GIVEN PERIOD
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ITEMS PRODUCED FOR A GIVEN PERIOD
202
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203
In DNS inventory transactions are linked toaccounts
OTHER TRANSACTIONS
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STC - Stock TransferChallan
RGN - Return GoodsNote Sales Return
RTV Return to
Vendor PurchaseReturn
Replacement Challan
Credit Note
Debit Note
204
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205
QC
PROCEDURES
QC Procedures / INSPECTION REPORT
ERP IS COMPLETELYINTEGRATED WITH QC
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INTEGRATED WITH QC
PROCEDURES At the time of receiving material
in Stores
At the time of Dispatch
206
Quality Control
Material
QTY accepted
QTY rejectede.g. Printing the
Inspection ReportAutomatically afterthe Sales Invoice
RELEASE NOTE ENTERED BY QUALITYASSURANCE
RELEASE NOTE REGISTER
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207
CCI AND INSPECTION REPORT IS PRINTED
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208
COSTING
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209
COST SHEETESTIMATE
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Cost sheet Link to Enquiry / customer
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211
Tab 1 = Selectcustomerinformation
Tab 2 = Preparecost sheet material cost
Tab 3 = Prepareestimate toinclude overheadexp..
BOM is automatically exploded to computethe material cost
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Cost sheet Excel output
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213
COST SHEET example for engineering project basedcompany
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214
COST SHEET example for engineering project basedcompany Excel file output
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215
OVERHEAD EXPENSE MASTER
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216
CLICK EXCELBUTTON TO
PREPARE
INSTANT EXCEL
FILE
OVERHEAD EXPENSE MASTER
INSTANT
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217
EXCELSHEET
LOCAL EXPENSES PARTY WISESUB-CATEGORY WISE
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218
Export Estimate
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219
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ACCOUNTS MODULE
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ACCOUNTS
221
What is the definition/meaning of MercantileAccounting ?
Mercantile System of Accounting is also Known asAccrual System of Accounting where all the
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Accrual System of Accounting where all thetransactions are recorded irrespective of period ofAmount received or paid. In other words, it is asystem of Accounting where amount paid orpayable is recorded. Presently every company is
following this system Another system is cash basis
In double entry system each transaction is debitedas well as credited with the same amount
E.g. sales invoice is debited and sales account inGL is credited
222
In DNS we have three ledgers
General ledger
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Sub-ledger Customer ledger or debtor ledger
Creditor ledger or supplier ledger
223
GENERALLEDGER
CREDITORLEDGER
DEBTOR
LEDGER
First create mandatory accounts groups
Hard coded accounts group and subgroup
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E.g. Under group liability, create sub-groupduties and taxes
This will be used in all active transaction posting
If not done on day-one then accounts will notgive proper results
These guidelines are given in an excel sheet formaking some basic accounts subgroups
224
Accounts and Inventory is tightly integrated
Ensure that closing balance of asset and liability isentered, customer balance, supplier balance, etc.
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entered, customer balance, supplier balance, etc.as on given date
Bank and cash balance is required to start the cashbook and bank book
Physical stock has to be taken and entered for the
same cut-off date Take location wise inventory, especially of stores,
warehouse, Sub-contractor, etc.
225
Accounts Masters
Account Group FBT Flag (Fringe
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Master. Subgroup Master.
General LedgerAccount Head
Master. Detail Account
Master.
Narration Master.
Benefit Taxaccounts).
TDS (Tax Deductedat Source) and %fields in the vendor /address (TP)masters. Automaticposting in GL. DNSwill create a TDS JV
automatically.
226
Accounts Transactions
Cash receipt voucher.
Bank receipt voucher.
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Bank receipt voucher.
Cash payment voucher.
Bank payment voucher.
Service-tax payment (for excise link).
Journal Voucher.
Contra-entry voucher.
Credit Note.
Debit Note.
Expense PO (for service provider, optional).
Expense voucher (for service provider billbooking).
227
Accounts Transactions
Adjust unlink receipt with open sales
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invoice. Adjust unlink payment with open GRN
(Purchase bill / expense bill).
Closing balance for master data (debtor,
creditor, and GL accounts). Rate of depreciation (as per company act).
Rate of depreciation (as per I-Tax act).
Asset installations slip.
Asset sale transaction. (for asset registerand deprecation register).
228
ACCOUNTS KEY REPORTS
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229
ACCOUNTS MODULES DNS FEATURES
Automatic posting in respective G. L., from
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goods inward and sales invoice, etc. TDS procedure takes care of automatic TDS
posting.
Service tax procedure takes care of automatic
posting in related tax ledger. Help of Standard Narration master saves time
to enter voucher.
230
Expense voucher
For service provider bills
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Debits the GL Credits the supplier
Expense PO is optional
Or
Debit the GL directly using payment voucher Or use JV instead of EV
231
MONEY RECEIPTCAN BE ADJUSTED AGAINST INVOICE
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232
Linking Receipt with Invoice
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233
Receipt
Detail
INVOICE
detail
LinkingInvoicewithmoneyreceipt
Customer Ledger
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234
Customer Type Wise MIS
Percentage %
% Quantity
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235
Customertype : ALL
Break up for Customer Type Doctor
% Value
MIS - Product Category
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236
Product Category : ALL
ALL MIS REPORTSCAN BE INSTANTLY
SAVED AS EXCEL FILE
Product Category Break-up
TAX DEDUCTED AT SOURCE
TICK IF
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237
TDSAPPLICABLE
AUTOMATIC POSTING OF TDS ENTRY IN CREDITORLEDGER & GENERAL LEDGER
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238 OF 175
E.G. TDS
RS. 280.19
DEBITED
AUTOMATIC POSTING OF TDS ENTRY IN CREDITORLEDGER & GENERAL LEDGER
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239
DAILY TRIAL BALANCE
GROUP, SUB GROUP, GL WISE TB
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240
ABC ELECTRICAL CO.
PAYMENT VOUCHER ENTRY
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241
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PAYMENTE.G. TDS
RS. 280.19
AUTOMATICALLY
SHOWN IN
PAYMENT
VOUCHER
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243
Debit Note
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244
Expense PO Register
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245
TRIAL BALANCE
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246
Trail Balance Group & GL Wise
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247
T- Format GL Wise Trial Balance
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248
PROFIT & LOSS ACCOUNT
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249
BALANCE SHEET
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250
FBT Journal Voucher
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251
FBT PAYMENT VOUCHER
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252
TAXES LEVY - DUTY
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EXCISESERVICE TAX
VAT / SALES TAXINTEGRATION
253
AVAILSERVICETAXCREAT
SERVICE TAX
CREDIT / DEBIT
REGISTERS
EXCISE
HEADING
MASTER
OP. BAL.
RAW
MATERIAL,
CAPITAL
GOODS,
SERVICE
TAX
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254
DNS EXCISE
MODULE
GOOD
SREC
EIPT
NOTE
/SALES
INVO
ICE
AVAILEX
CISE
DUTY
CRED
IT/
DEBITE
NTRY
TAXCREDITATTHETIMEOFPAYMENT
PERSONAL
LEDGER
ACCOUNT (PLA)
REGISTER
GAR 7 CHALLAN
ENTRY
-SERVICE TAX
-CENVAT REG
CENVAT
CREDIT / DEBIT
REGISTERS
-INPUT
-CAPITAL GOODS
REGISTERS
DAILY STOCK
ACCOUNT (DSA)REGISTER
ER 3
ER 1
SERVICE TAX
SERVICE TAX PROCEDURESARE INTEGRATED IN DNS ERP
CREDITORS BILL WILL
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CREDITOR S BILL WILLCAPTURE SERVICE TAXDETAILS
AT THE TIME OF PAYMENT THEPOSTING IS DONE FORTAKING CREDIT IN EXCISE
BOOKS
255
SERVICE TAX DETAILS CAPTURED AT THE TIME OFPAYMENT
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256
SERVICE TAX DETAILS CAPTURED AT THE TIME OFPAYMENT
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257
SERVICE TAX REGISTER
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258
SERVICE TAX REGISTEREXPORTED TO EXCEL
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259
EXCISE OP. BAL. ENTRY
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260
PLA BALANCE
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261
DAILY STOCK ACCOUNTDSA REGISTER
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262
Input Credit Register
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EXCISE DEBIT ENTRY IS AUTOMATICALLY CAPTURED FROMTHE SALES INVOICE
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264
GAR 7 CHALLAN - CENVAT
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265
GAR 7 CHALLAN SERVICE TAX
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266
GAR 7 CHALLAN (TR 6)
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267
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57 F4 REGISTER MATERIAL SENT OUT FORJOB WORKING
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269
EXCISE CR / DB FROM CAPITAL GOODS
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270
Cess 2% GL posting
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271
ER1
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272
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VAT /SALES TAX
INTEGRATION
273
VAT / SALES TAX INTEGRATION
ERP takes care of
all VAT (ValueAdded Tax) / CST
C Form tracking
Sales
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all VAT (ValueAdded Tax) / CST(Central SalesTax) related
procedures andthe same is linkedwith otherrelevant
modules.
Sales C Form tracking
Purchase
274
C FORM TRACKING (PURCHASE)
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275
VAT STATEMENT
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276
Automatic GL posting VAT 4% (Purchase)
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277
S & D MODULE
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278
SALES &DISTRIBUTION
S & D MODULE
MANY ENTERPRISES HAS MULTIPLE LOCATIONS
NUMBER OF FACTORIES (PLANTS)
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( )
NUMBER OF OUTLETS, BRANCHES, DEPOTS,STOCKIEST, FRANCHISES, ETC.
THE FOLLOWING SLIDES EXPLAINS SUPPLY CHAIN FORORGANIZATIONS WITH MULTIPLE LOCATIONS
279
CORPORAT
EOFFICE
H. O.
DISTRIBUTION MODULETHEREARE
EXTERNAL
LOCATIONS DEPOT
DEPOT
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280
FACTORIES
PLANT 1
PLANT 2Sub-contractor
Sub-contractor
R & D
WAREHOUSE
CFABRANCH
DEPOT
THEREARE
INTERNAL
LOCATIONS
WORK FLOW / DOCUMENT FLOWFOR DISTRIBUTION MODULE
DISPATCH
STOCKTRANSFER
INVOICE FOR
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281
DISPATCHORDER FOROWN DEPOT
OWN DEPOT
SALESORDER
SALESINVOICE
STOCK INHAND ?
WORK
ORDER
YES
NO
WORK FLOW / DOCUMENTFLOWFOR DISTRIBUTIONMODULE LINKED TOPRODUCTION
DISPATCHORDER
STOCKTRANSFER
INVOICESALESORDER
STOCK IN
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282
SALESINVOICE
STOCK INHAND ?
WORKORDER
YES
NO
PRODUCTIONENTRY
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SALESINVOICE
ENTERED
IN
FACTORY.
LINK
WITHS.O.NUMBER
CORPORAT
EOFFICE
H. O.
DISPATCH
DISTRIBUTORDISTRIBUTOR
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284
NUMBER
FACTORIES
VENDOR
Sub-contractor
Sub-contractor
R & D
WAREHOUSE
DISTRIBUTOR
DEALERS
PLANT I
PLANT II
CORPORAT
EOFFICE
H. O.DEPOT
PURCHASE ORDER
ISRAISED.MATERIAL IS
SUPPLIEDTO
VARIOUS
UNLOADING
LOCATION BY
VENDOR
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285
FACTORIES
VENDOR
Sub-contractor
Sub-contractor
DEPOT
CFABRANCH
WAREHOUSE
PURCHASEORDER
PLANT I
PLANT II
SCM -
concept
WORKS + LL
W 1
W 2
MRP
WAREHOUSE
STOCKIEST
T
RANSFE
TRANSFEROUT
PRIMARY SALE MR
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286
VENDOR
ERP
FER INCFA / CA
Depot ManagementSystem
SECONDARYSALE
FRANCHISES /
DISTRIBUTOR
RETAIL
Field ManagementSystem
TERTIA
RY
SALE
CONSUMER
CORPORATE
OFFICE
H. O.
RSP
CONSUMER GOODS
CASHSALEOFFASTMOVINGCONSUMERGOODSSTANDARDPRODUCTSDNSCAPTURESINFORMATIONOFMATERIALSENTANDMATERIALRECEIVEDBACK(WASTAGE E G EXPIREDFOOD
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287
GEE.G.EXPIREDFOODPRODUCTS)
DISTRIBUTORS
RETAIL
OVER THE COUNTER SALE
DISTRIBUTORS
CONSUMERS
MANUFACTURER
RETAIL
OVER THE COUNTER SALE
Legacy Supply Chain Management
Old EnvironmentPartially informed
Push / pipeline model
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288
Manufacturer
Truckers
Retailers
Customers
Distributors
Management
Truckers
p pOne-way data flow
Adding Intelligence to the Supply Chain
Old EnvironmentPartially informedPush / pipeline modelOne-way data flow
Manufacturer
Truckers
Retailers
Distributors
Management
Truckers
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289
New EnvironmentFully informedNetwork model
Bi-directionalinformation flowthrough DNSnetwork
y
Customers
DNS ERPSERVER
Data Mining
WebInfrastructure
Telephony
Infrastructure
Manufacturer
Retailers
Customers
Transportation
Transportation
Overnight
Delivery
Distributors
Management
DirectMarketing
PLANT MAINTENANCE MODULE
PLANTMAINTENANCE
Master
Machine Master
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290
Machine and its sparesMaster
Transactions
Machine Maintenance Entry
Corrective Maintenance
Preventive Maintenance
Spare used
Outputs
Machine Maintenance Report
PLANT MAINTENANCE MODULEMACHINE MASTER
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291
SHOP FLOOR MACHINESMAINTENANCE DATA ENTRY
PREVENTIVEMAINTENANCE
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292
CORRECTIVEMAINTENANCE
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TO APPRICIATE DEPTH OF
DNS ERP SERVICEMAINTENACE MODULE
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DNS ERP SERVICEMAINTENACE MODULEWE ARE PRESENTING A CASE
STUDY OF UPSMANUFACTRURE
Product sold under warranty needs to betracked
DNS ERP
captures
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necessary
information
automatically
during
production
itself.
ANNUAL MAINTENANCE CONTRACT (AMC)INVOICE
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AMC INVOICE CAPTURES SERIAL NUMBERSAUTOMATICALLY
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LINKED TO PROPOSAL NUMBER
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HISTORY CARD
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299
History Card - Manufacturing
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300
History Card Additional Info
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301
HISTORY CARD REGISTER
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302
History Card Excel Sheet
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303
Service Report
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304
HOLD
REJECT
STORES
WIPF. G.
THIRD
PARTY
EXPORT
CUSTOMERS
HEAD OFFICE
VASHI
MARKETINGOFFICE
BANK
CASH
LAB
ORGANICS
T. PSS
PSS /COUNTERSAMPLE
SAMPLE
SAMPLE
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305MULTI-LOCATION MATERIAL MANAGEMENT
VENDOR
DOMESTIC
CUST
OMERS
UNIT 2
HOLD
REJECT
STORES
WIPF. G.
CUSTOM
HOLD
REJECT
STORES
WIPF. G.
EXCISE
CASH
BANK
COLORS
PROJECT
VENDOR
TOU 1
/U2/ORG
~~~/ ERP SOFTWARE/ ~~~
UNIT 1
Multi-location ERP module
REMOTE
ACCESS
This module is applicable for multi-locationorganization. For instance, Head office andFactory are situated in different geographicallocations. Static IP address server andbroadband internet connection allows user to
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306
broadband internet connection allows user toaccess ERP database from anywhere / anytime.Pre-requisite Server with fixed IP address fromyour ISP (Internet Service Provider) and firewallsoftware is required. You can also opt for thin-client technology.
Remote Connection from another computerusing Internet.
DNS also supports Remote Login where user
can access ERP Server using Internet.
Electronic data transfer Multi LocationUSING INTERNET
FACTORY 1
CORPORATE OFFICE
D
REMOTEACCESS
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307
FACTORY 2
DNS ERP SERVER WITH
STATIC IP ADDRESS
DATA
DATA
WHAT IS REQUIRED? SERVER SHOULD BE
ALWAYS ON CONNECTED TO INTERNET STATIC IP ADDRESS
Send Receive data for multi-location-1
This is for multi-locations where broadbandinternet is NOT available.
For places where Internet-speed is an issue.
This special DNS send-receive module is usefulwhere due to security reason server is not
SEND /RECEIVE
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yconnected to internet with (static) IPaddress.
Ordinary dial-up internet line (Or with USBmodem) can be used to send and receive
incrementaldata from one location to theother (e.g. HO to factory and vice versa).The text file can be sent by attaching thesame to email. User can send and receivedata once in 24 hours (or for that matter asoften as required). Typically, where HO ismaking the PO and stores in factory (inremote place) is receiving the material, andso on.
308
Send Receive data for multi-location -2
DNS Server will automatically takecare of synchronizing both ERPd t b
SEND /RECEIVE
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servers database.
Even the small txt file can be sentand received by CD through post;
for remote places where even dial-up internet connection is notpossible.
309
RESOURCE MATRIX
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310
RESOURCE
MATRIX
Resource Matrix Module
DNS CAN GENERATE TIMESHEET AUTOMATICALLY
CAPTURES PRODUCTIVE HOURSOF INDIRECT PERSONNEL
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ACTIVITIES
311
Activity or Task Tracking of individual in the organization forexample draftsman hours salesman hours
Master: Activity Master User Master
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User Master Customer Master
Transaction: Daily Time Card entry
Outputs: Resource wise (User wise) time spent report for a
given period Activity wise time spent for a given sales order (ORI)
Features: Can be also linked to enquiry or quotation (pre-sales)
time spent by staff Department wise, controlling and monitoring indirecttime (hours) spent by staff
312
TO SUMMARIZE LET US SEE FOR EXAMPLE AN ORDER-T0-CASH BUSINESS CYCLE
NEXT FEW SLIDES SHOWS
COMPLETE INTEGRATION OF BUSINESS
PROCESSES SALES ORDER
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SALES ORDER
PRODUCTION INDENT
JOB CARD
PRODUCTION SALES INVOICE
MONEY RECEIPT
313
Click & Mortar world
E-BUSINESS
The pioneer of direct
computer sales online DELL isselling $30 million worth of
t h d d
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computer hardware a dayfrom its website, so itsobviously doing something
right EVERY 60 SECONDS
SOMEONE IS BUYING A CARFROM www.ebaymotors.com
DNS CAN HELP YOU IN
LINKING YOUR PRODUCTDATABASE TO YOURWEBSITE
314
TIME BOUND PLAN FOR IMPLEMENTATION
We have developed expertise in implementing the ERPsoftware
Full time ERP coordinator is required Implement modules in a phased manner Time plan - approximately THREE to FOUR months
for example:
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315
for example:
BOM
Marketing
Production
WEEK 1 WEEK 4 WEEK 8 WEEK 12 WEEK 16
Accounts
Material Management
Go Live
Training
Training DNS user
We will give necessary hand holdingsupport. Train users at various levelst i th fid i
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to give them necessary confidence inusing the integrated system
Yes, implementing a new system is a
challenging task, one that mandateschanging existing mindsets andprocedures
However, doing so will vastly improveyour bottom line
316 OF 175
PROVEN TECHNOLOGY
CLIENT / SERVER ARCHITECTURE
DNS SOFTWARE IS ONLY ON THE SERVERCOMPUTER (AND NOT ON EVERY CLIENT)
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COMPUTER (AND NOT ON EVERY CLIENT)
CENTRAL DATABASE ON SERVER
DEVELOPED IN VB 6.0 (Front-end)
MS EXCEL INTEGRATED
317 OF 175
IT Infrastructure required
High performance Server computer
MS Windows 2003 server OSMS SQL 2000 OR 2005 Server RDBMS
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MS SQL 2000 OR 2005 Server RDBMS(Backend database)
At least two client PC (nodes) in LAN with MS
Windows 2KP2 / 3 hours UPS
Anti-Virus Software
Internet connection
318 OF 175
Business benefit: As seen by DNS user
DNS has resulted in a faster response /
delivery time. For example, in the legacysystem the Invoice and Delivery challans wered l k d d
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made separately. Stock is updatedautomatically when the item is purchased andsold. This results in ensuring that the stock
figures are always up-to-date
Better customer reach has resulted intoincreased revenue. Online customer masterdata and actual sales data are now available
319
Business benefit: As seen by DNS user
Purchase is entered online which gives the
vendor wise purchase information Company sales have increased including
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Export. The Digital Nervous System providesthe top management the automated paperlessflow of information between departments
320
BPR
BUSINESS PROCESSREENGINEERING OR
BUSINESS PROCESS RE-DESIGN BPR EXERCISE CARRIED OUT
BEFORE CRP RUN HELPS IN
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BEFORE CRP RUN HELPS IN
Earlier you invest your timeand effort toward planningand executing a successfultransition, the sooner you willreach the point of Happinessat work
And go home at six oclock
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CONCLUSION: TOTAL FINANCE MANAGEMENT
ACCOUNTPAYABLE
ACCOUNTPAYABLE
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FinanceFinance
GENERA
LL
EDGER
GENERA
LL
EDGER
ACCOUN
TRECE
IVABLE
ACCOUN
TRECE
IVABLE
AND TOTAL INVENTORY MANAGEMENT
GOODSINWARD
GOODSINWARD
PROCES
S
PROCES
S
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InventoryInventoryW
ORK
IN
P
WORK
IN
P
FINISHEDGOODS
FINISHEDGOODS S
UB-CONTR
ACTOR
STO
CK
SUB-CONTR
ACTOR
STO
CK
ACTION PLAN
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Discuss MODULES options
Make infrastructure available
Deploy the DNS in your organizationCRP run Conference Room Pilot
Rollout Go-Live
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THANK YOU
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