2006 Fisher-Rosemount Systems, Inc.Slide 3 - 1

Process Control Documentation of Plant

Documentation of Plant Documentation of Plant Control and InstrumentationControl and Instrumentation

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 2

Process Control Documentation of Plant

Typical DocumentationTypical DocumentationTypical Documentation Plot Plan Physical layout of plant

Process Flow Diagram Major pieces of equipment in a process area and design operating condition

P&ID Shows the piping and instrumentation that will be installed

Loop Sheet Details field wiring and instrumentation details.

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 3

Process Control Documentation of Plant

Example Process Flow DiagramExample Example Process Flow DiagramProcess Flow Diagram

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 4

Process Control Documentation of Plant

Example P&IDExample Example P&IDP&ID

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 5

Process Control Documentation of Plant

Example Loop SheetExample Example Loop SheetLoop Sheet

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 6

Process Control Documentation of Plant

Example - Loop SheetExample Example -- Loop SheetLoop Sheet

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 7

Process Control Documentation of Plant

Example Loop SheetExample Example Loop SheetLoop Sheet

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 8

Process Control Documentation of Plant

Example Loop SheetExample Example Loop SheetLoop Sheet

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 9

Process Control Documentation of Plant

Example Loop SheetExample Example Loop SheetLoop Sheet

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 10

Process Control Documentation of Plant

ISA S5.1 Tag Number ConventionISA S5.1 Tag Number ConventionISA S5.1 Tag Number ConventionTYPICAL TAG NUMBER

TIC 103 - Instrument Identification or Tag NumberT 103 - Loop Identifier

103 - Loop NumberTIC - Function IdentificationT - First-letterIC - Succeeding-Letters

EXPANDED TAG NUMBER

10-PAH-5A - Tag Number10 - Optional Prefix

A - Optional Suffix

Note: Hyphens are optional as separators

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 11

Process Control Documentation of Plant

ISA S5.1 IDENTIFICATION LETTERSISA S5.1 IDENTIFICATION LETTERSISA S5.1 IDENTIFICATION LETTERS

SwitchSafetyS

TotalizerQuantityQ

ActuatorPositionz

Valve, DamperVibrationV

TransmitTemperatureT

Pressure, vacuumP

LowLevelL

IndicateCurrentI

HighHandH

RatioFlow RateF

DifferentialD

Control

Output function

CAnalysisA

ModifierReadout function

ModifierMeasured or Initiating variable

Succeeding- LettersFirst-letter

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 12

Process Control Documentation of Plant

Examples Typical Letter CombinationExamples Examples Typical Letter CombinationTypical Letter Combination

AIC, AI, AT, AY

FRC, FIC, FC, FY, FE,FQI

II, IIC, IT

LIC, LI, LT, LE,

PIC, PC, PCV, PI, PSH, PIT, PSL

TIC,TCV, TI, TSH, TE, TY

ZC, ZSH, ZSL ZT

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 13

Process Control Documentation of Plant

ISA S5.1 Instrument Line SymbolsISA S5.1 Instrument Line SymbolsISA S5.1 Instrument Line Symbols

Instrument supply or connection to process

Pneumatic Signal

Electric Signal

Internal System Link

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 14

Process Control Documentation of Plant

ISA S5.1 General Instrument or Function SymbolISA S5.1 General Instrument or Function SymbolISA S5.1 General Instrument or Function Symbol

Discrete Instrument, field mounted

Discrete instrument, accessible to operator

Shared display, shared control

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 15

Process Control Documentation of Plant

ISA S5.1 Valve Body, Damper SymbolsISA S5.1 Valve Body, Damper SymbolsISA S5.1 Valve Body, Damper Symbols

General Symbol

Rotary Valve

Globe Valve

Damper

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 16

Process Control Documentation of Plant

ISA S5.1 Actuator SymbolsISA S5.1 Actuator SymbolsISA S5.1 Actuator Symbols Diaphragm, spring-

opposed

Rotary Motor

Digital

Valve Actuator withElectro-pneumatic

converter

M

D

TY I/P

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 17

Process Control Documentation of Plant

ISA S5.1 Symbols for Other DevicesISA S5.1 Symbols for Other DevicesISA S5.1 Symbols for Other DevicesRestricting Orifice, With

Flow Transmitter

Hand Valve

Inline Measurement

Measurement Element

FT

FT

TE

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 18

Process Control Documentation of Plant

ISA 5.5 Process SymbolsISA 5.5 Process SymbolsISA 5.5 Process Symbols

Vessel, Jacketed Vessel, Reactor

Atmospheric Tank, Storage

Heat Exchange

Agitator

Pump

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 19

Process Control Documentation of Plant

Example Basic Neutralizer Control SystemExample Example Basic Neutralizer Control SystemBasic Neutralizer Control System

Static Mixer

AC 1-1

Neutralizer

Feed

Discharge

AT 1-1

FT 1-1

FT 2-1

AT 2-1

FC 1-2

FT 1-2

20pipe

diameters

ReagentStage 1

ReagentStage 2

FC 2-1

AC 2-1

20pipe

diameters

f(x)

Feedforward

Summer RSP

SignalCharacterizer

*1

*1

*1 - Isolation valve closes when control valve closes

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 20

Process Control Documentation of Plant

Basic Column Control SystemBasic Column Control SystemBasic Column Control System

FC 3-2

FT 3-2

FC 3-4

FT 3-4

FC 3-3

FT 3-3

FC 3-1

FT 3-1

LT 3-1

LC 3-1

TT3-2

TC 3-2

FC 3-5

FT 3-5

LT 3-2

LC 3-2 RSP

RSPRSP

Distillate Receiver

Column

Overheads

Steam

Feed

Reflux

PC 3-1

PT 3-1

Vent

Storage Tank

Feed Tank

Tray 6 f(x)

Signal CharacterizerRTD

FT3-3

FT3-3

Feedforward summer

Feedforward summer

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 21

Process Control Documentation of Plant

Example Batch Reactor Control SystemExample Example Batch Reactor Control SystemBatch Reactor Control System

TC 1-1

TT 1-1

LT 1-2

LC 1-2

TT 1-2

TC 1-2

RSP

Batch Reactor 1

Coolant

Discharge

Coolant

TT 1-3

PT 1-3

PC 1-3

PT 1-1

PC 1-1

TC 1-3

Eductor

Vent System

Feed B

FC 1-2

FT 1-2

Feed A

FC 1-1

FT 1-1

Anti-Foam

FC 1-3

FT 1-3

2006 Fisher-Rosemount Systems, Inc.Slide 3 - 22

Process Control Documentation of Plant

Continuous Feed and Recycle TanksContinuous Feed and Recycle Tanks

Feed Tank PC 1-1

PT 1-1

FC 1-4

FT 1-4

FC 1-2

FT 1-2

RC 1-4

Reactor 1

Reactor 2

Recycle Tank

FC 1-1

FT 1-1

LT 1-1

LC 1-1

Makeup

Reactor 1

FC 1-3

FT 1-3

RSP

RSP

Recycle