computer controlled process control plant with industrial ... control plant with . industrial...
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Engineering and Technical Teaching Equipment
ISO 9001: Quality Management (for Design, Manufacturing, Commercialization
and After-sales service)
European Union Certificate (total safety)
Certificates ISO 14001 and ECO-Management and Audit Scheme
Worlddidac Quality Charter and Platinum Member of
Computer Controlled Process Control Plant with Industrial Instrumentation and Service Module
(Flow, Temperature, Level and Pressure),with SCADA and PID Control
Key features: h Advanced Real-Time SCADA and PID Control. h Open Control + Multicontrol + Real-Time Control. h Specialized EDIBON Control Software based on LabVIEW. h National Instruments Data Acquisition board (250 KS/s, kilo samples per second). h Calibration exercises, which are included, teach the user how to calibrate a
sensor and the importance of checking the accuracy of the sensors before taking measurements.
h Projector and/or electronic whiteboard compatibility allows the unit to be explained and demonstrated to an entire class at one time.
h Capable of doing applied research, real industrial simulation, training courses, etc.
h Remote operation and control by the user and remote control for EDIBON technical support, are always included.
h Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic & Software).
h Designed and manufactured under several quality standards. h Optional ICAI software to create, edit and carry out practical exercises, tests,
exams, calculations, etc. Apart from monitoring user's knowledge and progress reached.
h This unit has been designed for future expansion and integration. A common expansion is the EDIBON Scada-Net (ESN) System which enables multiple students to simultaneously operate many units in a network.
For more information about Key Features, click here
Computer (not included in
EDIBON SCADA System and PID Control included
Control Interface Box
Software for: - Computer Control - Data Acquisition - Data Management
Cables and Accessories
Unit: CPIC. Computer Controlled Process Control Plant with Industrial Instrumentation and Service Module (Flow, Temperature, Level and Pressure)
* Minimum supply always includes: 1 + 2 + 3 + 4 + 5 + 6 (Computer not included in the supply)
The Computer Controlled Process Control Plant with Industrial Instrumentation and Service Module (Flow, Temperature, Level and Pressure), "CPIC", is a unit, that offers, on a reasonable laboratory scale, the different process and elements that are commonly used by any kind the industry. It also shows the complexity that can take place while controlling in processes the same variable."CPIC" is made up of a main unit where the different elements are installed and a service module that provides cold and hot water, as well as compressed air, necessary for the unit to work.This Computer Controlled Unit is supplied with the EDIBON Computer Control System (SCADA), and includes: The unit itself + a Control Interface Box + a Data Acquisition Board + Computer Control, Data Acquisition and Data Management Software Packages, for controlling the process and all parameters involved in the process.
PROCESS DIAGRAM AND UNIT ELEMENTS ALLOCATION
26 actuators and 9 sensors controlled from any computer, and working simultaneously
Vessel Level Sensor Pressure Sensor Electronic Valves Temperature Sensors Heat Exchanger
Water Tank Differential Pressure Sensor Differential Pressure Sensor(Flow Measurement)
Pneumatic Valves Water Pump Water Tank
Process diagram and unit elements allocation
Water TankHeater Unit(Tank with Electrical Resistance)
CPIC. Unit:Anodized aluminum frame and panels made of painted steel. The unit includes wheels to facilitate its mobility.Main metallic elements made of stainless steel. Diagram in the front panel with distribution of the elements similar to the real one.Main Unit contains the following elements:
Two pneumatic valves with Cv: 0.25. Actuator (I/P) from 0.2 to 1.0 bar for electric signal from 4 to 20 mA.Two electronic valves for electric signal from 4 to 20mA.
Twelve solenoid valves, normally closed.Two solenoid valves, normally open, placed at the air loop and flow loop.Three differential pressure sensors. They have a range from -100 to 100 psi.Five temperature sensors, J type. These sensors are placed along the unit to control the temperature in different lines.
Level sensor (effective length: 300 mm). Four level switches. Water pump: maximum water flow: 106 l/min and maximum pressure: 7 bar.
Stainless steel water tank: maximum capacity: 100 l. It has five drains at its lower part. Two of them are placed at different height, middle and top of the tank.
Stainless steel tank: Maximum capacity: 200 l. Maximum pressure:16 bar. It has eight takings, but only six are used in this unit.
In the upper part, there is a safety valve that opens when the pressure exceeds 4 bar.Two takings are used to measure the water height by the means of a differential pressure sensor. Other differential pressure sensor gives us the inner pressure.
Service Module contains the following elements: Heater unit:
A tank with a maximum capacity of 80 l and an electrical resistance of 1.2 kW as maximum electrical power. The temperature control is placed in the electrical resistance.
It has a safety valve and purge valve. The lower part of the unit has an inlet pipe (cold water) and an outlet pipe (hot water). Compressor unit: Maximum pressure: 10 bar. This unit has a regulating valve with a manometer to fix the outlet maximum pressure. Water system: Water tank, capacity: 400 l. Water pump: 3.0 bar and 2500 l/h. The inlet pipe of the tank has an automatic filling system. Drain valve in the water tank.The complete unit includes as well:
COMPLETE TECHNICAL SPECIFICATIONS (for main items)
With this unit there are several options and possibilities: - Main items: 1, 2, 3, 4, 5 and 6. - Optional items: 7, 8, 9, 10 and 11.Let us describe first the main items (1 to 6):1
Advanced Real-Time SCADA and PID Control.Open Control + Multicontrol + Real-Time Control.Specialized EDIBON Control Software based on LabVIEW.National Instruments Data Acquisition board (250 KS/s, kilo samples per second).Calibration exercises, which are included, teach the user how to calibrate a sensor and the importance of checking the accuracy of the sensors before taking measurements.Projector and/or electronic whiteboard compatibility allows the unit to be explained and demonstrated to an entire class at one time.Capable of doing applied research, real industrial simulation, training courses, etc.Remote operation and control by the user and remote control for EDIBON technical support, are always included.Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic & Software).Designed and manufactured under several quality standards.Optional ICAI software to create, edit and carry out practical exercises, tests, exams, calculations, etc. Apart from monitoring user's knowledge and progress reached.This unit has been designed for future expansion and integration. A common expansion is the EDIBON Scada-Net (ESN) System which enables multiple students to simultaneously operate many units in a network.
DAB. Data Acquisition Board: The Data Acquisition board is part of the SCADA system. PCI Express Data acquisition board (National Instruments) to be placed in a computer slot. Bus PCI Express. Analog input: Number of channels= 16 single-ended or 8 differential. Resolution=16 bits, 1 in 65536. Sampling rate up to: 250 KS/s (kilo samples per second). Input range (V)=10 V. Data transfers=DMA, interrupts, programmed I/0. DMA channels=6. Analog output: Number of channels=2. Resolution=16 bits, 1 in 65536. Maximum output rate up to: 900 KS/s. Output range(V)=10 V. Data transfers=DMA, interrupts, programmed I/0. Digital Input/Output: Number of channels=24 inputs/outputs. D0 or DI Sample Clock frequency: 0 to 100 MHz. Timing: Number of Counter/timers=4. Resolution: Counter/timers: 32 bits.
CPIC/CCSOF. PID Computer Control + Data Acquisition + Data Management Software: The three softwares are part of the SCADA system. Compatible with actual Windows operating systems. Graphic and intuitive simulation of the process in screen. Compatible with the industry standards. Registration and visualization of all process variables in an automatic and simultaneous way. Flexible, open and multicontrol software, developed with actual windows graphic systems, acting simultaneously on all process parameters. Analog and digital PID control. PID menu and set point selection required in the whole work range. Management, processing, comparison and storage of data. Sampling velocity up to 250 KS/s (kilo samples per second). Calibration system for the sensors involved in the process. It allows the registration of the alarms state and the graphic representation in real time. Comparative analysis of the obtained data, after the process and modification of the conditions during