1000w fiber cutting machinemps-xiic
1000w fiber cutting machinemps-xiic
Designed by Han’s Laser Technology Industry Group Co., Ltd.
With cover
The principle
The basic principle of laser cutting: the laser focus on the material, the material will heating until more than the melting point of metal, and then use the coaxial nozzle high pressure gas to blow off molten metal , along with the beam and the material rel-ative linear movement, the holes are formed continuously very narrow kerf width.
1. Process Gas
2. Cutting Nozzle
3. Nozzle offset
4. Cutting speed
5. Molten material
6. Dross
7. Cut roughness
8. Heat afected zone
9. Kerf width
The principle of laser cutting
Technical Parameter
Machine model MPS-XIIC
Laser power 1000W(IPG)
Wavelength 1070nm
Overall power 16KW
Cutting area(XY) 1500mm×3000mm
Max positioning speed 650mm/s
XY table positioning accuracy <±0.03mm
XY table repetition positioning accuracy <±0.015mm
Z axis positioning accuracy <±0.02mm
Z axis repetition positioning accuracy <±0.01mm
Dimension (Main device) 8500mm*3125mm*2000mm
Configuration Function model Brand and originLaser source 1000W continuous fiber laser source IPG & Germany
Laser head With auto-focusing function Lasermech & USA
PC control system
Four cores CPU i3, Memory 4G, Hardware 500G.Graphics functionComputer communication interface: Ethernet, USB etc.OS: WINDOWSPLC
HANS & CHINASiemens & Germany
Pneumatic system
Reducing valveShuttle valveThrottle valve, one –way valvePressure sensorCylinderSolenoid valveElectric proportional valve
SMC & JapanAirTac & Taiwan
Drive system
High precision linear ball guide rail HIWIN/PMI & TaiwanHigh precision ball screw PMI & TaiwanHigh-precision disc gear Schneider & FranceServo motor Yaskawa & JapanHigh precision helical gear rack Linden & Switzerland
Capacitive vertical tracking system
Capacitive sensorHANS &CHINAAmplifier (built- in)
Adjustment box
Electrical systemContactor, air switch, etc AB & USAPhotoelectric switch, etc. Omron & JapanTerminal WAGO & Germany
Confi guration
Laser cutting systemLaser cutting system include :control system, motion system, optical system, cooling system, exhaust system and blowing pro-tection system etc.; is the perfect combination of multi light, machine ,electric , control and other professional technology. Differences in price and performance of the machine is not only in the con-figuration, but the design, manufacturing, quality, sales and service of all links.
Cutting Drawing
High pressure gas Laser system
Laser head
Workpiece
Movement of worktable
Cooling system
Computer Control system
Han’s Laser is IPG’s first and bigger fiber laser integra-
tor in the world. Up to December,2014 there are more
1710 hige power fiber laser solution provided by Han’s
Laser.
Electro-optical conversion efficiency of up to 25% -30%
Extremely good pulse power ,energy stability, long life,
high precision, pump source lifetime> 100,000 hours
Faster, the effect is more perfect
Compact design
Small size, light weight, maintenance-free
IPG Laser Source
Laser cutting systemFeature :Thick structure, lower center of gravity, high-speed stability, plate auto-change, Dual-drive.•Bed of worktableThe bed adopts the whole welding structure, roughing after annealing to eliminate stress.After finishing secondary vibration treatment, the method makes a better solution to the stress generated due to welding and machining, thus greatly improving the machine stability. X, Y, Z axis servo motors are imported from Japan, with a high precise ball screw, high precision linear ball guide rail, high precision disc gear, and high precision helical gear rack, effectively ensure the transmission accuracy; the machine is equipped with automatic lubrication system. The cutting area with dust exhaust system at the bottom of the cutting area equipped with scrap car that is pulled out to clean up waste regularly .
Bed of worktable
Gantry Structure
High SpeedStatbility
Dual - Drive MaximumPositioning speed 60m/min
Guide
• Interferometermeasurement data• The positioning accuracy of XY < + 0.03mm• XY repeat positioning accuracy < + 0.02mm• Z axis positioning < + 0.02mm• The Z axis repeat positioning accuracy < + 0.01mm
Laser cutting head system
The laser head is imported from Laser
cutting head system Lasermech( USA),
it is professional for imported laser
source, and professional to work with
non- contact capacitive highly
automated tracking system, According
to the physical characteristics of the
fiber laser, the 5 inch focal length lens
of laser head can be used for cutting
sheet metal with different thicknesses,
without the trouble to replace the
different focusing lens.
For large format laser cutting machine, processing of different local height is slightly different, so that the material surface deviates from the focal length, this is not the same in different place of the focused spot size, power density is not the same, different cutting position of laser cutting quality is not consistent, did not reach the quality requirement of laser cutting.The cutting head with the dynamic system can ensure uniform height of cutting head and cutting materials, thus ensuring the cutting effect.
Auto-focusing system
Control system
• Control system is more rational, mature and stable; with a central controller to control the timing of switching equipment, well protected key components of life• The console is with user-friendly design, and the designed-graphic( cutting file) can be imported from USB• Control cabinet key electrical components are from genuine ABB, Siemens, and Schneider
Software is mature and stable, powerful, fool-style interface, simple and easy to understand, easy to use ;
Support AI, DXF, PLT, Gerber and other graphical data formats, and accept international standard G code generated by Mater Cam, Type3, Wentai software.
Fully supports the common editing and typesetting function, including scaling, rotating, alignment, replication, combination, smooth, merger etc..
Be in WYSIWYG mode setting into pinout, cutting gap compensation, micro even, bridging, undercutting, keep the gap etc..
Han’slaser cutting-motion control software
Software is mature and stable, powerful, fool-style interface, simple and easy to understand, easy to use.Support AI, DXF, PLT, Gerber and other graphical data formats, and accept international stadard G code generated by Mater Cam, Type3, Wentai software.Fully supports the common editing and typesetting function, including scaling, rotating, alig-ment, replication, combination, smooth, merger etc..Be in WYSIWYG mode setting into pinout, cutting gap compensation, micro even, bridging, undercutting, keep the gap etc..
Han’slaser cutting-motioncontrol software
The distinction between internal and external mode is automatic, and according to the internal and external mold to determine the direction of cutting gap compensation, lead wire inspection etc..
Fully support curve segmentation, merging, curve smoothing, text to curves, with scattered parts, etc..Automatic sorting and manual sorting function is flexible, supported by the group part of fixed processing order.The processing order is unique browsing, than the simulation more interactive view processing order.Fully support segment perforation, perforation, gradual pre perforation, support for the perforation process and cutting process setting laser power, single frequency, laser, gas type, pressure form, follow the height.Fully support adjusted with the speed power, may be provided separately introduced pinout line speed.Be strong material base function, allows all parameters stored for the same material used again.Is breakpoint memory breakpoint processing, forward backward traceability; allow part of graphics processing.Fully support the stop and pause to any point in the process of localization, processing starting from an arbitrary position.Exactly the same set of software support for cutting pipe cutting and plane, programming in exactly the same way; support of intersecting line cutting.Fully support fixed high cutting, automatic edge searching and board outside the knife, knife.Expansion ability is strong, up to 15 PLC editing, more than 30 programmable process.
Han’slaser cutting-motion control software
Cutting width 0.147mm
Width of pen-writing 0.907mm1mm aluminium with the speed of 100mm/s
8mm carbon steel with the speed of 18mm/s
Application of cutting
Application for Kitchenware
1000W machine as an example, the cutting performance of different materials
Material Thickness (mm) Speed (mm/s) Auxiliary Gas
SS
1 280 Compressed Air2 90 Compressed Air3 40 Compressed Air4 25 Compressed Air5 12 Compressed Air6 8 Compressed Air
Carbon Steel
1 210 Compressed Air2 110 Compressed Air3 50 Oxygen4 38 Oxygen5 30 Oxygen6 25 Oxygen8 18 Oxygen
10 14 Oxygen12 12 Oxygen
The cutting performance
1.The total power consumption
1000W fiber laser cutting machine per hour total consumption costs :111.3INR
Equipmentcomponents
The total consumptionof electricity (kilowatt-hour)
Total TOTAL COST(INR/Hour)
1000w laser source 4
26.5
26.5*0.6*7=111.3INR(In order to account for the-
loading rate of 60%; electrici-ty to 7 INR / kilowatt-hour)
Machine tools (cutting format3000x1500mm) 6
cooling system 2
Dust extracting machine 1
Air compressor consumption 11(approximately)
Dryer & filter 2.5
Consumables
Consumables
2. the consume part cast
part The use of cycleThe use of theenvironment
Note
Blowing nozzle about 2-3 month
Environment tempera-ture:
30 degrees Celsius (an-nual
average)
Use of replacement cycledepends on the
actual operating conditionsand equipment, failureparts
should be immediatereplacement or repair.
( 1000INR/PCS ) 80%: maximum load factor
The correct operation and use of the environment canprolong the use period
protect lensabout 2-3 month
( 1800INR/PCS )
Air compressor consumptionDryer & filter
about 12 month
( 1000INR/PCS )