Challenges of IATF 16949 Transition
Ronny Kisor, CQE, CQACenter Director, ATN‐Northeast Alabama Community College
[email protected] phone: 256.638.8968
Challenges of IATF 16949 Transition
ISO 9001 ↘
QS 9000↘ISO/TS 16949
↘IATF 16949
What was the driving factor for revisions?
Challenges of IATF 16949 Transition
Continual Improvements↓
New/Revised Requirements
Challenges of IATF 16949 Transition
New/Revised Standard Requirements↓
Focus↓
On the intent of each new Requirement
Challenges of IATF 16949 Transition
Challenge #1
Focus on the Intent of the requirement!
Challenges of IATF 16949 Transition
Internal Quality Management System Audits
Are we meeting the standard requirements?Do we have proper processes documented?
Are records, required by procedures, being maintained?
Challenges of IATF 16949 Transition
What about Opportunities for Improvement?
Do your internal audits include reporting of Opportunities for Improvement?
Does your internal auditor training include recognizingand reporting of OFI’s?
Challenges of IATF 16949 Transition
Internal Quality System Audits↓
Focus on↓
Opportunities for Improvement
Challenges of IATF 16949 Transition
Challenge #2
Attention towards OFI’s during Internal audits to assist in Continual Improvement!
Challenges of IATF 16949 Transition
Automotive Quality Core ToolsAPQPPPAPFMEAMSASPCDOE
Are these active tools in your organization? When was the last MSA
performed?
When was the last revision to your FMEA?
Challenges of IATF 16949 Transition
Automotive Quality Core tools:Used for improvement and to better understand
your process.
Challenges of IATF 16949 Transition
How well do you know your process?
Challenges of IATF 16949 Transition
Good?? Points ??
Challenges of IATF 16949 Transition
Challenges of IATF 16949 Transition
Challenges of IATF 16949 Transition
Challenges of IATF 16949 Transition
Challenges of IATF 16949 Transition
Case Study: Automatic TransmissionService cost problem
Challenges of IATF 16949 Transition
LSL USL
Using 80%of
Tolerance
Challenges of IATF 16949 Transition
LSL USL
Using 23%of
Tolerance
Challenges of IATF 16949 Transition
So, how would your process
look?
Challenges of IATF 16949 Transition
Additional Tool that we add:
Design of Experiments (DOE)
Statistics
Challenges of IATF 16949 Transition
Case Study: Ultrasonic Weld of nylon ribbon
Challenges of IATF 16949 Transition
Time of development of Ultrasonic weld process?↓
3‐4 weeks of trial and error (one factor at a time)↓
Customer asked‐ “How do I know this is the strongest weld that can be achieved?”
Challenges of IATF 16949 Transition
Assisted company using DOE↓
DOE 2‐3 hours↓
Gained more knowledge about process
Challenges of IATF 16949 Transition
Challenge #3
Use the Core Tools to better understand your processes!
Challenges of IATF 16949 Transition
Challenge #1: Focus on the Intent of the requirement!
Challenge #2: Attention toward OFI’s during Internal audits to assist in Continual Improvement!
Challenge #3: Use the Core Tools to better understand your processes!
Challenges of IATF 16949 Transition
Questions?
Alabama Technology NetworkWebsite: www.atn.org