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CITY OF COLUMBUS ODOR AND CORROSION CONTROL PROGRAM: THEN & NOW
August 16, 2017
Jeremy Cawley, P.E. Lee Weber, P.E.
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PRESENTATION OVERVIEW • How our program began • Why odor control and corrosion control is necessary • Original system designs • The evolution of the foul air distribution system and cell design • The evolution of the system media • The evolution of the humidification process • Key design features
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PROGRAM INITIATION • Our collection system air treatment program began in 1999 after the
construction of the Upper Scioto West Tunnel.
• Since this project, odor and corrosion studies have been incorporated into major tunnel and trunk extensions.
• We now have 5 active air quality facilities on-line within the collection systems in conjunction with 3 passive air filters.
• An additional 3 facilities are currently under design with the potential to add 2 more in the near future.
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CITY OF COLUMBUS ACTIVE ODOR CONTROL FACILITIES • Upper Scioto West Interceptor
Sewer (USWIS) Biofilters • Big Walnut Augmentation and
Rickenbacker Interceptor (BWARI) Biofilter
• Olentangy Scioto Interceptor Sewer (OSIS) Downtown Biofilters
• *Lockbourne Intermodal Subtrunk (LIS) Biofilters
• *Blacklick Creek Interceptor Sewer (BCIS) Biofilter
• **Lower Olentangy Tunnel (LOT) • **Big Walnut Trunk (BWT)
* Currently Under Design ** Planned Future Facility
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NEED FOR ODOR CONTROL • Combined Sewers
– Storm Inlets – Traps – Regulators
• Sanitary Sewers – Drop Manholes – Force Mains
• CSO and SSO Tunnels – drop shafts – relief structures
Water falling to tunnel floor
Odor (H2S Gas, mercaptans ammonia & others )
Wastewater
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ORIGINAL SYSTEM DESIGN - USWIS Biofilters
Aggregate for Underdrain and Main Air Distribution Header
Air Distribution Laterals
HDPE Liner
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ORIGINAL SYSTEM DESIGN - USWIS Biofilters
Inorganic (Granite) Media
Organic Media (Hardwood Mulch)
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AIR PLENUM EVOLUTION • Perforated Pipe
– Higher pressure drop – Lateral spacing & hole size
• Maintenance Issues – Must be replaced/reconstructed – Uneven air distribution
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AIR PLENUM EVOLUTION • Fabricated HDPE Air Plenum Floor
– Low pressure drop – Uniform air distribution
• Air distribution “chamber” – Multiple openings – Uneven air distribution
• Maintenance – Floor does not need to be replaced
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AIR PLENUM EVOLUTION • Foul air duct from sewer • Blower to draw foul air • Air distribution system
• Filter Media • Irrigation System • Leachate Drainage System
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AIR PLENUM EVOLUTION
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AIR PLENUM EVOLUTION
• Installed an aluminum, hinged cover • Louvres added for venting • Allows for 24/7/365 water usage
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SYSTEM MEDIA EVOLUTION
• 2006 USW - Organic media had decomposed and was replaced with locally sourced hardwood mulch
• 2009-2011 Replaced the locally sourced media with southern, yellow pine bark nuggets.
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SYSTEM MEDIA EVOLUTION BWARI OSIS USWIS
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SYSTEM MEDIA EVOLUTION
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HUMIDIFICATION EVOLUTION
• Humidification System
– NPW – Boiler – Spray Nozzles – Recirculation Pumps – Controls
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HUMDIFICATION EVOLUTION • Surface Irrigation
– Keeps upper layer of media moist
– Must be even • Drip Irrigation
– NOT Soaker Hose – Used for High H2S only – Washes out metabolic
byproducts • Maintenance
– Less energy & water use – Less corrosion
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OSIS Downtown Biofilters
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KEY BIOFILTER DESIGN FEATURES Ventilation Rates • Modelling • Field Testing – pressure &
hydrogen sulfide Foul Air Stream Characterization • Odor Constituents • Seasonal Variations • Wet Weather Impacts • Operational Impacts
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KEY BIOFILTER DESIGN FEATURES
20
Biofilter Section
(min))()( TimeContactBedEmpty
cfmAirofFlowMasscfBiofilterofVolume
=
EBCT= 60-90 seconds
)/()(
)( sfCfmRateLoadingsfBiofilterofArea
cfmAirofrateflowMass=
Loading Rate = ~6 Cfm/sf
~1 ft deep Trench ~ 1,000 ft/min
Biofilter Plan
Exhaust Duct
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KEY BIOFILTER DESIGN FEATURES Duct And Piping Considerations
• Corrosion Resistance • PVC (small diameters) • Fiberglass Reinforced Polymer
Pipe (large diameters) • Dampers
Blower Considerations • Corrosion Resistant • Variable Speed • Vibration • Noise • Foul Air Duct Connection
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KEY BIOFILTER DESIGN FEATURES Plenum Considerations • Perforated Pipe and Stone • Pre-manufactured Plastic Floor
• Hallsten • BACTee
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KEY BIOFILTER DESIGN FEATURES Dual Media Filters
• Organic and Inorganic Media (<0.25 in-H20) • Proven to produce effluent with < 0.005 ppm H2S
Pilot Tested Inorganic Media • Crushed Granite (limestone degrades) • Lava Rock • Tire Chips
Lava Rock Advantages • H2S Removal • Airflow Characteristics • Moisture Retention • Light Weight (compared to granite)
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KEY BIOFILTER DESIGN FEATURES Irrigation System Considerations • Sprinklers (with automatic controls system) • Drip tubes • Humidification
chambers Operational Considerations • Remote monitoring parameters • Security • Control requirements • Communication paths • Training • Maintenance • Monitoring
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KEY BIOFILTER DESIGN FEATURES
Proper QA/QC During Construction • Screening of media materials • Smoke testing of various media
layers
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ODOR CONTROL PHILOSOPHY • Keep it Simple & Uniform • Proper Design Yields Low Maintenance & High Performance
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Thanks for Listening Any Questions?