1.Hybrid MC - Integration of Multiplex Process
� Multi process is available by one setting of work piece: Reduction of non-cutting time
� Complex shape can be cut by 5-axes simultaneous control
� Advanced Tilting Rotary Table (MMK)
2.High-Performance Spindle� Various Spindle: 20,000rpm(Std.)
32,000rpm(Opt.)� Built-in Spindle Motor: 22/18.5kW (30/25HP)
� Oil-jet lubrication with Special HI-YUN oil
3.High-Accuracy axes� Linear scale (X/Y/Z) & Rotary encoder (A/C): Std.
� High-Rigid Roller LM guide for every axes
4.High-Rigidity Structure� 1 piece casting with Bed and Column Frame
� Optimized Structure for Stable Moving- Y axis: 4LM guide & 6LM Block
- Z axis: 2LM guide & 6LM Block
5.Unique Technology� Hwacheon Original Function
Sta. : HAI(600block), HECC Opt. : HTLD, OPTIMA, HSDC
Main Features
High Performance Vertical Machining Center forDie Die Die Die & & & & MoldMoldMoldMold
HS-M272-R8.11-20100911
M achine Line-up 【M2-5AX】HS-M272-R3.2-20100722
M2-5AX/ 20,000rpm
32,000rpm
� BT-40 (Std.)
� CAT-40
� BBT-40
Oil-Jet Lub. + Jacket Cooling
M2-5AXM2-5AX
Tool storage capacity 30ea
20,00020,00020,00020,000rpmrpmrpmrpm 32,00032,00032,00032,000rpmrpmrpmrpm
Tilting Rotary Table
� HSK-E40
◀ HI-YUN oil
achine Specification 【M2-5AX】M HS-M272-R3.4-20100722
ITEM M2-5AX20,000
M2-5AX32,000
� Travel
X-axis Stroke (longitudinal movement of Spindle) mm(inch) 750 (29.53”) ←
Y-axis Stroke (Cross movement of Spindle) mm(inch) 650 (25.29”) ←
Z-axis Stroke (Vertical movement of Spindle) mm(inch) 500 (19.69”) ←
A-axis Stroke (Tilting) deg. +30 ~ -120 ←
C-axis Stroke (Rotary) deg. 360 ←
Distance from table surface to spindle gauge plane(Long nose type) mm(inch) 75~575 (2.95”~22.64”) ←
Distance between columns to spindle Center mm(inch) 120 (4.72”) ←
Distance between columns mm(inch) 1,480 (58.27”) ←
� Table
Working surface mm(inch) Ø500 (19.69”) ←
Table loading capacity kgf(lbf) 300 (661.39) ←
Table surface configuration (T slots WxP –No. of slots) mm(inch) 14x80 (0.55x3.15)-5ea ←
� Spindle
Max. spindle speed rpm 20,000 32,000
Spindle Motor kW(HP) 22/18.5 (30/25) 18.5/13 (25/18)
Type of spindle taper hole -ISO#40, 7/24 Taper (BT 40)
HSK-E40
Spindle bearing inner diameter mm(inch) Ø70 (2.76”) Ø45 (1.77”)
Method of Spindle lubrication & cooling - Oil Jet Lub. + Jacket Cooling ←
※ BBT40: Based on the BIG PLUS of BIG DAISHOWA SEIK company.
achine Specification 【M2-5AX】M HS-M272-R3.4-20100722
ITEM M2-5AX20,000
M2-5AX32,000
� Feedrate
Rapid Speed (X/Y/Z) m/min(ipm) 50/50/50 (1,969) ←
Rapid Speed (A/C) rpm 8.3/33.3 ←
Feedrate (X/Y/Z) mm/min(ipm) 1~24,000 (0.04~945) ←
� ATC
Type of tool shank - BT-40 (Opt: BBT-40) HSK-E40
Type of pull stud - MAS P40T-1 (45˚) -
Tool storage capacity ea 30 ←
Max. tool diameter [without adjacent tools] mm(inch) Ø80(3.15)/Ø170(6.69) Ø60(2.36)/Ø90(3.54)
Max. tool length mm(inch) 300 (11.81“) 250 (9.84“)
Max. tool weight kgf(lbf) 8 (17.64) 3 (6.61)
Method of tool selection - Technical memory random ←
Method of operation (Magazine/Swing arm) - Servo / Servo ←
Tool changing time (Tool to Tool) sec 1.5 2.5
Tool changing time (Chip to Chip) sec 4 5
� Motor
Feed motor (X/Y/Z) kW(HP) 4.0/7.0/4.0 (5.5/9.5/5.5) ←
Feed motor (A/C) kW(HP) 4.0/4.0 (5.5/5.5) ←
Coolant motor (Spindle) kW(HP) 0.4 (0.55) ←
Coolant motor (chip flushing) kW(HP) 0.9 (1.2) ←
Spindle cooler (50/60Hz) – Inverter type kW(HP) 5.0/5.6 (7/7.5) ←
achine Specification 【M2-5AX】M HS-M272-R4.5-20100830
ITEM M2-5AX20,000
M2-5AX32,000
� Power Source
Electric power supply kVA 65 ←
Compressed air supply (Pressure x Consumption) - 5~7Kgf/㎠ x 690Nℓ/min ←
� Tank capacity
Lubrication ℓ(gal) 12 (3.17) ←
Hydraulic ℓ(gal) 20 (5.28) ←
Spindle cooling ℓ(gal) 60 (15.85) ←
Coolant ℓ(gal) 400 (105.67) ←
� Machine size
Height mm(Inch) 3,090 (121.65”) ←
Floor space (length × width) mm(Inch) 3,025x3,695 (119.1”x145.47”) ←
Weight kgf(lbf) 11,000 (24,251) ←
� NC controller Fanuc 31i-A5 ←
Item Specification
� Controlled axis
�Controlled axis 5-axes S
�Simultaneously controlled axes 5-axes S
�Least input increment 0.001mm, 0.001deg, 0.0001inch S
�Least input increment 1/10 0.0001mm, 0.0001deg,0.00001inch O
�Inch/metric conversion G20, G21 S
�Stored stroke check 1 S
�Stored stroke check 2 S
�Mirror image S
�Backlash compensation S
� Operation
�Automatic & MDI operation S
�DNC operation by memory card PCMCIA card is required S
�Program number search S
�Sequence number search S
�Dry run, single block S
�Manual handle feed 1unit S
�Manual handle feed rate x1, x10, x100 S
�Handle interruption S
� Interpolation function
�Positioning G00 S
�Linear interpolation G01 S
�Circular interpolation G02, G03 S
�Dwell (Per seconds) G04 S
�Cylindrical interpolation 4-axis interface option is required O
NCItem Specification
� Interpolation function�Helical interpolation
Circular interpolation plus max.2axes linear interpolationS
�Nano smoothing O
�Reference position return check G27 S
�Reference position return G28, G29 S
�2nd reference position return G30 S
�Skip G31 S
�NURBS interpolation O
� Feed function
�Rapid traverse override F0, F25, F50, F100 S
�Feedrate (mm/min) S
�Feedrate override 0-150% S
�Jog feed override 0-4000 mm/min S
�Override cancel M48, M49 S
� Program input
�Tape code EIA RS244/ ISO840 S
�Optional block skip 1ea S
�Program number O4-digit S
�Sequence number N8-digit S
�Decimal point programming S
�Coordinate system setting G92 S
�Workpiece coordinate system G54-G59 S
�Work piece coordinate system preset O
�Addition of work piece coordinate pair 48ea O
�Addition of work piece coordinate pair 300ea O
Specification 【Fanuc 31i-A5】※ㅡㅡㅡㅡ : Not available S: Standard O: Option
HS-M272-R4.5-20100909
Item Specification
� Program input
�Extend program edit function Copy/move/.. S
�Manual absolute on and off S
�Chamfering / corner R S
�Programmable data input G10 S
�Sub program call 10 folds nested S
�Custom macro B S
�Addition of custom macro
common variables#100-#199, #500-#999 O
�Canned cycles for drilling S
�Small-hole peck drilling cycle O
�Automatic corner override O
�Feedrate clamp based on arc radius S
�Scaling O
�Coordinate system rotation S
�Programmable mirror image O
�Tape format for Fanuc series 15 O
� Spindle speed function
�Spindle serial output S
�Spindle override 50-120% S
�Spindle orientation S
�Rigid tapping S
� Tool function / compensation�Tool function T4-digits S
�Tool offset pairs ±6-digits 200ea S
�Tool offset pairs ±6-digts 400ea, 999ea O
Item Specification
� Tool function / compensation
�Tool offset memory C S
�Tool length compensation S
�Cutter compensation C S
�Tool life management O
�Tool length measurement S
� Editing operation�Part program storage length
/Number of register able programs128kb/250ea S
�Part program storage length /Number of register able programs
256kb/500ea, 512kb/1000ea1MB/1000ea, 2MB/1000ea
O
�Background editing S
�Extended part program editing S
�Play Back O
� Setting and display
�Clock function S
�Self-diagnosis function S
�Alarm history display S
�Help function S
�Run hour and parts count display S
�Graphic function S
�Multi-language display (English, German, French, Italian, Chinese, Spanish, Korean, Portuguese, Polish, Hungarian, Swedish)
S
※ㅡㅡㅡㅡ : Not available S: Standard O: OptionNC Specification 【Fanuc 31i-A5】
HS-M272-R4.4-20100824
Item Specification
� Data input/output
�Reader/Puncher interface RS232C S
�Data server 256MB S
�Data server 1,024MB O
�Ethernet interface Embeded Ethernet S
�Memory card interface S
�Auto data backup SRAM+Part program S
� Others
�Display unit 8.4" color LCD S
Item Specification
� HWACHEON Artificial Intelligence
�High-speed HRV3 function S
�Hwacheon Artificial Intelligence Control system (HAI): 600 Block (AI contour control Ⅱ + High speed processing)
S
�Hwacheon Artificial Intelligence Control system (HAI): 1000 Block(AI contour control Ⅱ + high speed processing + Lock-ahead blocks are up to 1000 blocks)
O
�HECC (Hwacheon Efficient Contour Control System) S
�HTLD (Hwacheon Tool Load Detect) O
�OPTIMA (Cutting Feed Optimization System) O
�HSDC (Hwacheon Spindle Displacement Control System) O
� 5-Axis Intelligence�Smooth Tool center point control S
�Tilted working plane command with guidance for 5 axis S
�Work piece setting error setting error compensation for 5 axis S
※ㅡㅡㅡㅡ : Not available S: Standard O: OptionNC Specification 【Fanuc 31i-A5】
HS-M272-R4.5-20100909
Instruction 【Fanuc 31i-A5】
Item Explanation�Control axes 3 Axes (X,Y,Z), 4axis/5axis(M2-5AX)
�Increment systemLeast input increment X,Y,Z,A,C-Axes : 0.001 mm
Least command increment X,Y,Z,A,C-Axes : 0.001 mm
�Maximum command value ± 9999.999 mm
�Program memory capacity128kb(250ea), Opt.(256kb/500ea, 512kb/1000ea
1MB/1000ea, 2MB/1000ea)
�Part program edit Part program editing as follows is possible by MDI
operation.
1) Insert, Alter, Delete of word.
2) Delete of block or until the block designated.
3) Register, delete of program.
�Input format
Block, word, address, format, can be altered (Inch
format)
N4 G90 G2 X4.3 R4.3
�Decimal point editThe following addresses can be used with a decimal
point: X,Y,Z,R,C,I,J,K,A,B
�Cutting federate Feed per minute and feed per spindle revolution is
possible.
G94 : Feed per minute. (mm/min)
G95 : Feed per revolution. (mm/rev)
Feed rate range (Feed override 0 - 150% every 10%)
Feed per minute 0 - 1,260 (mm/min)
�Auto acceleration
/deceleration
Rapid Feed : Linear type acceleration/deceleration
Cutting Feed : Exponential acceleration/deceleration
�Coordinate system setting By means of this command, a certain position of the
tool for example, a coordinate system whereby the tip
of the cutting edge becomes (X,Y,Z) of the coordinate
system. This coordinate is called as work coordinates.
�Command methodG90: Absolute command
G91: Incremental command
�Work coordinate system
shiftWhen the coordinate system actually set by the G92
command or the automatic coordinate system setting
deviate from the programmed work coordinate system,
the set coordinate system can be shifted
Item Explanation�Reference point return 1) Manual reference point return.
2) Automatic reference point return (G27, G28).
�Positioning Each axis can independently feed rapidly and
position by G00 command
�Interpolation function Linear interpolation : Done by G01 command at
feed rate code designated.
Circular interpolation : Any circular arc is
interpolated by G02 or G03, at feed rate F code
designated. G02 : Clockwise.
G03 : Counter Clockwise.
When circular radius is command as R, any circular
arc of 0°- 180°is interpolated, and when circular
radius is command as address I, K., any circular
interpolation of 0°- 360°can be command
�Dwell Dwell is executed by the P, X commands. Setting
Range 0 - 999.999 sec. Decimal point be used with
P address
�Back lash compensation This function compensations for lost motion of the
machine.
Compensation value (0-2,550 mm) is set by
parameter, for each axis (by least command
increment).
�MDI & LCD All kinds of data information is input and displayed
such as LCD character display, program alarm,
diagnosis program, etc.,
�Program No. search Program number of 4 digit continuous to 0 is
searched by MDI & LCD Panel
�Miscellaneous function
(M function)
By the command of 3 digit figure after the address
M, ON/OFF control from the machine is possible.
Only one M code can be command per block
�Spindle function (S function) Spindle speed is commanded by the 4-digit figure to
address S.
�Tool function (T function) Tool position can be selected by the command of 4
digits after the address T
NC HS-M272-R3.2-20100830
Item Explanation�Tool offset The Tool length & diameter compensation offset are
operated by G code. Each function has 200 pairs.
G40: Cutter compensation cancel
G41: Cutter compensation Left
G41: Cutter compensation Right
G49: Tool length compensation cancel
G43: Tool length compensation “+” direction
G44: Tool length compensation “-” direction
�Dry run Feed rate becomes jog speed (for both cutting feed
and for rapid moves).
�Single block Program can be executed one step at a time
�Optional block skip Turning on the optional block skip switch ignores
the block including "/" code at the beginning.
�Machine lock When the switch is set to the Machine Lock position,
move command pulses are suppressed.
Consequently the display is updated as specified by
the program, but the tool does not move. The M, S,
T and 2nd auxiliary function are executed. This
function is used to check a program
�Feed hold Temporally, machine can stop during the operation
by Feed hold S/W.
�Canned Cycle G73: Pack Drilling Cycle
G74: Counter Tapping Cycle
G76: Fine Boring
G80: Canned cycle cancel
G81: Drill cycle
G82: Counter Boring cycle
G83: Pack Drilling cycle
G84: Tapping cycle
G85,G86: Boring cycle
G87: Pack Boring cycle
G88,G89: Boring cycle
Item Explanation
�Run hour display 2 items, moving time and the number of parts are
displays on the position screen.
Part counter : The total number of parts are
displayed . . . counted by either M02, M30.
Run hour : Accumulated running to hour display . . .
accumulated running to hour of automatic
operation.
Cycle time : Cycle time display . . . Running hour
display of one automatic cycle.
�Plane Selection G17 : XY Plane
G18 : XZ Plane
G19 : YZ Plane
�Portable tape reader Program, Parameter and etc., are used for reading
out of NC
�Diagnostic function Input/Output of alarm display can be signaled by
pressing alarm, DGNOS key of MDI panel
�Stored stroke limit 1 An area inside the area set by parameter is deemed
as prohibited area, when stroke is commanded into
this area, this function makes the axis decelerate
and stop than OT alarm displayed
�Inch / Metric conversion Inch system and Metric system are selected to input
by G code cutting
G20 : Inch input. G21 : Metric input
�Changing of tool offset
amountOffset value can be set program command (G10).
�Custom macro Having registered macro commands as sub
program, in memory.
This function is able to recall at anytime the NC
command program by this simple procedure
�External tool compensation This is the function to offset the tool offset value
from out side the CNC. Offset value is automatically
added to the input data of NC
�Additional tool offset This number of tool offsets compensation is
400/900 pairs available.
NC Instruction 【Fanuc 31i-A5】HS-M272-R3.2-20100830
ccessories 【M2-5AX】
1) Air blower2) Adjust bolt, block & plate3) Base around splash guard4) Coolant system5) Door interlock6) Data server 256MB7) Hwacheon Artificial Intelligence Control system (HAI) :200 Block8) Hwacheon Efficient Contour Control system (HECC)9) Hy’d equipment10) Linear scale (X/Y/Z)11) Linear scale-Rotary encoder (A/C)12) Lubrication system13) MPG Handle (1EA)14) Operation manual & parts list15) Pneumatics system16) Rigid tapping17) Signal lamp (R/G, 2 color)18) Spindle cooler19) Smooth Tool center point control for 5 axis20) Tool kit & box21) Work light22) Tilted working plane command with guidance for 5 axis23) Work piece setting error compensation for 5 axis
1) Additional Hy’d lines for Jig&Fixture of Rotary table(4/6ports)2) Air dryer3) Air gun4) Automatic Door5) BBT spindle6) CE Specification7) Coolant gun8) Cutting Feed Optimization system (OPTIMA)9) Data server (1,024MB)10) Data server interface11) Hwacheon Rotation Center Calibration System (HRCC)12) Hwacheon Tool Load Detect system (HTLD)13) Hwacheon Spindle Displacrment Control system (HSDC)14) Lift up chip conveyor (Hinge type, Scraper type)15) Mist Collector 16) Nano smoothing interpolation 17) NC Cooler18) NURBS interpolation19) Oil skimmer20) Semi dry cutting system (Oil mist, Eco booster)21) Signal lamp (R/G/Y, 3 color)22) Spindle through coolant (30 bar, 70 bar)23) Tool life Management24) Tool measuring system- Renishaw/ Blum (Touch type, Laser type)25) Transformer (65kVA)26) Work piece measuring system- Renishaw/ Blum (Touch type) 27) Work coordinated system 48 pairs 28) Hwacheon Artificial Intelligence Control system (HAI) :600/1000Block
AOptional AccessoriesStandard Accessories
HS-M272-R5.6-20100911
M achine Size 【M2-5AX】
※ Unit: mm(inch)
Width = 3,695
(145.4
7”)
445 (17.52”)
1,300 (51.18”) 2,580 (101.58”)
820
(32.2
8”)
Length = 3,025 (119.1”)
2,590
(101.9
7”)
-In
ca
se
of
mo
tor
rem
ova
l o
f Z
axis
Height = 3,090
(121.6
5”)
1,670
(65.7
5”)
-To s
cre
en c
ente
r
2,355
(92.7
2”)
Door Open: 945 (37.21”)
【Top View】
【Front View】 【Side View】
HS-M272-R3.2-20100512
F oundation 【M2-5AX】
1,060 (41.73”)
530 (20.87”)
1,950 (76.77”)
630 (24.8”)
360
(14.1
7”)
360
(14.1
7”)
1,560
(61.4
2”)
1,110
(43.7
”)1,200
(47.2
4”)
Table Center
Front
50 (2”)
270
(10.6
3”)
※ Unit: mm(inch)
HS-M272-R3.2-20100512
Floor Space (WxL)3,025 x 3,695 mm
Height (H)3,090 mm
Weight11,000 kgf
Electric Power65 kVA / 52 kW
Transformer65kVA
Requirement Air pressure 5~7 bar
Size of power cable38SQ
※ Unit: mm(inch)
23
9+
1 0
14+0.0180
30+10
80
80
55
80
80
55 215 (
8.4
7”)
215 (
8.4
7”)
430 (
16
.93
”)
Ø400 (
15
.75
”)
18 (0.71”)
48 (1.89”)
Max. Loading capacity
300 kgf (661lbf)
Ø600 (23.62”)
Ø430 (
16
.93
”)
-X
+X
+Y-Y
+Z
-Z±C
±A
T able Dimension 【M2-5AX】HS-M272-R2.1-20100512
※ Unit: mm(inch)
ATC Door ATC Door
M oving Range 【ATC Interference】
【Top View】
HS-M272-R2.1-20100512
※ Unit: mm(inch)
Flat nose typeLong nose type
(Sw
ing M
ovin
g R
ange)
(Sw
ing M
ovin
g R
ange)
FrontDoor
FrontDoor
M oving Range 【ATC Interference】
【Side View】
HS-M272-R2.1-20100512
M oving Range 【Moving Direction & Stroke 】HS-M272-R2.1-20100512
650 (25.6")
750 (29.5")
500 (19.7") 360˚
+30~-120
【【【【Front View】】】】
�【【【【Long nose Type】】】】
※ Unit: mm
【【【【Side View】】】】
└ Standard
Longnose
+30˚
-120˚
Front
Door
ATC
Door
M oving Range 【Internal Interference】HS-M272-R2.1-20100512
【【【【Front View】】】】
�【【【【Flat nose Type】】】】
※ Unit: mm
【【【【Side View】】】】
└ Option
+30˚
-120˚
Flatnose Front
Door
ATC
Door
M oving Range 【Internal Interference】HS-M272-R2.1-20100512
ooling 【20,000rpm】TBT-40 【Std.】 BBT-40 【Opt.】 CAT-40 【Opt.】
126BBT40
225BT40
“Y”“X”
└ Dual contact tool └ USA specification
※ BBT40: Based on the BIG PLUS of BIG DAISHOWA SEIK company.
HS-M272-R3.2-20100512
ooling 【32,000rpm】THS-M272-R4.3-20100722
HSK-E40 【32,000rpm Opt.】
� Power : 22/18.5kW (30/25HP)
� Max. Spindle speed : 20,000 rpm
� Motor : αB112L/20000i
� Type of spindle : Built-in
� Type of tool shank : BT-40(Std.), BBT-40/CAT-40(Opt.)
T orque Diagram 【Standard - 20,000rpm】
� The integral spindle demonstrates outstanding performance in high precision and machining
with the reduction of noise, vibration, heat
� Acceleration/Deceleration time is reduced as a result of compact integral spindle.
⊙⊙⊙⊙ Advantage of Built in motor spindle
HS-M272-R3.2-20100512
� Power : 18.5/13kW (25/17.5HP)
� Max. Spindle speed : 32,000 rpm
� Motor : αB80S/40000i
� Type of Spindle : Built-in
� Type of tool shank : HSK-E40
T orque Diagram 【Option - 32,000rpm】HS-M272-R4.3-20100722
� X axis: Stable slant angle structure
� Z-axisSaddle (2ea LM guide, 6ea LM block)
� Y-axis4ea LM guide, 6LM block
�High-Torque worm shifting for tilting rotary table with OTT style
�Produced together with MMK in Japan
M achine StructureHS-M272-R3.4-20100512
igh-Performance SpindleH
Unique manufacturing technology and original lubrication system
Original Technology
� Built-in Motor : High power motor is assembled on the spindleshaft directly without any parts for transmission
� Minimizing Vibration and Noise in High speed rotationV � Minimizing power lossV � Maximizing cutting efficiency
� Bearing Cooling & Lubrication: Oil-Jet systemV Stabilize within short time
� Direct oil jet system to the bearing
� Cooling Method : Bearing by Oil-JetMotor & Frame by Jacket circuit
� Frame temperature synchronizing control:V � Excellent surface finishV � Minimizing effect of outer temperature
� Max. Spindle speed : 20,000rpm 32,000rpm
� Tool Shank (Opt.) :BT-40
(CAT-40/BBT-40)HSK-E40
� Spindle Power :22/18.5 kW
(29.5/25 HP)18.5/13 kW
(25/17.5 HP)
� Bearing Inner Dia.(DmN):Ø70
(1,800,000)Ø45
(2,400,000)
“Made by HWACHEON”
HS-M272-R4.5-20100722
pindle Cooling systemS
� Hwacheon spindle shows outstanding performance for high accuracy and high machining by minimizing
displacement with unique manufacturing technology and original lubrication system (Oil-Jet)
� Real-time temperature control: Providing for optimal machining condition by maintaining spindle
temperature of ±0.1℃ in interior machine temperature of through thermal sensor installed at each
element, not based on the room temperature. (HSDC)
Filter
Suction Pump
Oil Tank
Oil Cooler
Rear Bearing
Front Bearing
Built-in
Motor
Flow S/WFlow V/V
Jacket Cooling & Suction
Oil-Jet Cooling & Suction
High-Sensitive temperature sensor
※ On the machinebody
HS-M272-R3.4-20100512
Oil-Jet cooling(Into the front bearing)
Built-in Motor Spindle
Oil-Jet cooling(Into the rear bearing)
Jacket cooling(Into the housing of bearing)
Jacket cooling(Into motor frame)
HIHIHIHI----YUN OilYUN OilYUN OilYUN Oil
� Spindle thermal distortion is significantly reduced and lubrication is increased by injecting cooled
oil directly to the spindle bearing. � (Oil jet cooling)
� This is cooling system to circulate oil to the circumference of the frame supporting motor and
housing supporting each bearing. �(Jacket cooling)
� Preventing heating element slight heat of bearing after oil-jet cooling, and exterior thermal element
such as heated chip. (Jacket cooling)
ReturnReturnReturnReturn
pindle Cooling systemS
Protection of Coolant
& Chip by Air curtain.
HS-M272-R3.4-20100512
� Type of tool: MAS-403 BT-40 (Std.)- 20,000rpm Opt.: BBT-40,CAT-40- 32,000rpm Opt.: HSK-E40
� Tool storage capacity : 30 ea
� Max. tool diameter : Ø 80 (with adjacent tools)Ø170 (without adjacent tools)
� Max. tool length : 300 mm
� Max. tool weight : 8 kgf
� Tool changing time : 1.5 sec (Tool to Tool)4.0 sec (Chip to Chip)
� Tool Change Type : Swing Arm
� Method of tool selection: Technical memory random
� Drive Type : Servo Motor
� Compact & protected ATC well placed built-in
machine main body.
� ATC is separated from working area, providing
clean tools & manual operation easily.
Ø80 (with adjacent tools)Ø170
300
(without adjacent tools)
utomatic Tool ChangerAHS-M272-R4.5-20100722
igh precision Axes 【X/Y/Z】H
�Driven typeDriven typeDriven typeDriven type
� Directly Connected to drive
Servo motor is connected to ballscrew directly by coupling
without any transmission parts.
� Maximize efficiency & minimize backlash in moving.
�Guide wayGuide wayGuide wayGuide way
� Low Friction Roller Linear guide
� for fast & stable moving
� Automatic Oil Supply for Lubrication
� Linear guide & Ballscrew
�SpecificationSpecificationSpecificationSpecification
� Servo motor Power (X/Y/Z) : 4 / 7 / 4 kW
� Rapid Speed (X/Y/Z) : 50 / 50 / 50 m/min
� Ball screw Pretension
Ball screw is assembled with pretension by double ball bearing,
then the ball screw can minimize thermal deformation for long
time moving.
� High-Accuracy axes
The Glass Linear scale applied for whole axes by standard
HS-M272-R3.4-20100512
�Driven type �Specification
Max. Loading capacity
300 kgf (661lbf)
Ø600 (23.62”)
Ø430 (
16
.93
”)
※ Produced together with MMK in Japan
� Worm Gear Transmission type
For high torque machining in rotating continuously, OTT worm
gear is applied in rotary & tilting table.
� Rotary Encoder (Scale) applied standard
High precise machining is available in rotating continuously &
in positioning.
� High Power Brake system
For heavy cutting in fixed angle, high power hydraulic brake system
is operated. (A/C-axis)
� Servo motor Power (A/C) : 4 / 4 kW
� Rapid feedrate (A/C) : 8.3 / 33.3 rpm
� Table size : Ø500 mm
� Max. Loading weight : 300 kgf
� Least input unit : 0.001˚
� Advanced optional function
� Fluid line added for fixture :4 / 6 port
igh precision Axes 【A/C】HHS-M272-R3.4-20100512
� Process Integration � Function for 5-Axis
machining
� Tool radius compensation
� Tool center point control
� Tilted working plane command
� Efficient multiple
machining� Minimizing of EDM
process
� Extension of tool life
� Limiting zero cutting speed
� Minimizing of tool length
�Reduction of process
�Minimizing of jig & fixture
�Reduction of setting time
�Under-cut machining
�Minimizing special tool
�Reduction of quantity of cutting tool
M erit of 5-Axis MachiningHS-M272-R3.4-20100512
� Lubrication method
� Lubrication Oil
3-axes guide way & ball screws are lubricated by oil.
� Automatic Oil Supply system
Oil pump supplies lubrication oil to each parts automatically.
� Stable accuracy for 3-axes
� Life of parts is increase
� Alert for refill
Display message when oil is empty
� Using Oil : ISO VG 68
� Tank capacity : 12 ℓ
� Discharge rate: 150 cc/min
� Pressure : 17 bar
� Power : 57 W
� Specification
ubrication systemLHS-M272-R3.4-20100512
oolant EquipmentC
�Coolant supplier
� External Tank
External coolant tank is installed in the front of machine
� Easy to exchange coolant, clean tank and maintain pump
� Separate Chip BucketMovable Chip bucket is adapted on the tank� User can remove the chips conveniently
� Variable Options on the tankLift-up chip conveyor : Hinge, Scraper typeHigh pressure coolant (Opt.): 30 bar, 70 barOil skimmer
�Specification
� Using Oil (viscosity) : ISO VG 32
� Tank capacity : 400 ℓ (105.67gals)
� Pump power : 0.4 kW (Spindle)
0.9 kW (Chip flushing)
Through coolant(Option)
Cool-Jet
HS-M272-R3.4-20100512
neumatic systemP
� Compressed air supplier
� Air Requirement- Protect spindle bearing against dust
- Blow off dirt & chip in spindle taper while tool is
changed automatically
- Air blower
- Open/Close ATC door
� Using Option Parts- Air gun
- Oil Mist (Semi dry cutting system)
- Tool measuring system
� Specification
� Required pressure : 5~7 bar
� Inlet hose : Ø12
� Max. consumption rate : 690 Nℓ/min
HS-M272-R3.4-20100512
The operator panel is mounted on the right hand
side and it rotates to 90˚ for easy viewing and
accessibility during set-up and operation.
The layout and location of the panel is
ergonomically designed to be efficient and
convenient for the operator.
onvenient OP panel C
“Customization Design ”“Customization Design ”
HS-M272-R3.4-20100512
ool Measuring & Compensation 【Option】T
� Model: NC4 F145
� Type : Laser
� Repeatability : ±±±± 1 ㎛㎛㎛㎛
� Min. tool diameter for measure: 0.08 mm
� Model : TS27R
� Type : Touch Probe
� Repeatability : ±±±± 1 ㎛㎛㎛㎛
� Model: LASER NT
� Type : Laser
� Repeatability : ±±±± 0.2 ㎛㎛㎛㎛
� Min. tool diameter for measure: 0.03 mm
� Model : Z-3D
� Type : Touch Probe
� Repeatability : ±±±± 1 ㎛㎛㎛㎛
HS-M272-R3.4-20100512
ork piece Measuring System 【Option】WHS-M272-R3.4-20100512
� Model : TC50
� Type : Touch Probe
� Repeatability : ±1㎛
� Operation : 360˚, 6 m
� Transmission Type : Optical type (Infra red)
� Model : OMP60
� Type : Touch Probe
� Repeatability : ±1㎛
� Operation : 360˚, 6 m
� Transmission Type : Optical type (Infra red)
EEEE asy Programming 【Option】
Easy programmingBased on ISO-code program
format, complex machining
motions can be created
easily by menu form
Easy programmingBased on ISO-code program
format, complex machining
motions can be created
easily by menu form
CAD/CAM
� Operation Guidance, which supports whole operations on an allOperation Guidance, which supports whole operations on an allOperation Guidance, which supports whole operations on an allOperation Guidance, which supports whole operations on an all----inininin----one screen .one screen .one screen .one screen .� Operation Guidance, which supports whole operations on an allOperation Guidance, which supports whole operations on an allOperation Guidance, which supports whole operations on an allOperation Guidance, which supports whole operations on an all----inininin----one screen .one screen .one screen .one screen .
Intuitive menu selectingMenu can be selected easily and
intuitively by soft-key with icon
Intuitive menu selectingMenu can be selected easily and
intuitively by soft-key with icon
Good affinity with CAD/CAMMost popular ISO-code program format on
CAD/CAM can be dealt as it is
Good affinity with CAD/CAMMost popular ISO-code program format on
CAD/CAM can be dealt as it is
All-in-one ScreenOnly one screen concentrated
all operations
All-in-one ScreenOnly one screen concentrated
all operationsMachine status window
Machine status such as actual
position, feed rate and load meter
are displayed always
Machine status windowMachine status such as actual
position, feed rate and load meter
are displayed always
Realistic machining simulation
3-D solid model machining
simulation is available
Realistic machining simulation
3-D solid model machining
simulation is available
◈◈◈◈ Communication Programming ☞☞☞☞ Manual Guide i
HS-M272-R3.4-20100512
�Cutting time Fast (1.5~3 times) Slow
�Surface No Good Good
�Process Rough Finish
�Tool Life Good No Good
Control of cutting speed & accuracy Control of smoothing interpolation
�With smoothing interpolation, “the elapsed time for CAM-Data creation and mapping reduced”
�With the function of overload automatic detection, “safe unattended process achieved and machine
operation ratio improved ”
�Choice Cycle time or Accuracy as each purpose �Maximization of machining efficiency
�Programmable by NC program easily (G-code)
�Level selection for Hwacheon M/C characteristic�R1.0 ~ R9.0 Automatic calculation with 90 level parameters
�Level selection according to production purpose�R*.*1 ~ R*.*9 Automatic calculation with 9 level parameters
Level (R)Level (R)Level (R)Level (R) 1.01.01.01.0 1.11.11.11.1 1.21.21.21.2 ~~~~ 8.88.88.88.8 8.98.98.98.9 9.09.09.09.0 Level(R)Level(R)Level(R)Level(R) *.*1 *.*1 *.*1 *.*1 *.*2*.*2*.*2*.*2 ~~~~ *.*8*.*8*.*8*.*8 *.*9*.*9*.*9*.*9
Precise contour control Soft contour control
What is the HECC?What is the HECC?What is the HECC?What is the HECC?
wacheon’s Original Machining controlH
By choosing a process mode fit to By choosing a process mode fit to By choosing a process mode fit to By choosing a process mode fit to
the purpose sharply, the purpose sharply, the purpose sharply, the purpose sharply,
“shorten the time for rough, medium, “shorten the time for rough, medium, “shorten the time for rough, medium, “shorten the time for rough, medium,
or precision cutting”or precision cutting”or precision cutting”or precision cutting”
Standard
HS-M272-R3.4-20100512
wacheon’s Original Machining controlH
What is HTLD?
� Measurement of tool load in real time for safe
machining
� Prevention against any accident by breakage
of tool
About tool attrition load change
Cutting Length (Ad=0.3 Rd=20.0 1회=800mm)
6mm(20 times) 9mm(30 times) 12mm(40 times) 15mm(50 times) 18mm(60 times)
▶ When tool attrition growth up, the cutting load increase in a crack.
Tool attritionTool attritionTool attritionTool attrition
Protection of Protection of Protection of Protection of deteriorationdeteriorationdeteriorationdeteriorationaccording according according according to to to to abrasionabrasionabrasionabrasion of toolof toolof toolof tool
Protection of machine troubleProtection of machine troubleProtection of machine troubleProtection of machine troubleaccording toaccording toaccording toaccording to tool damage tool damage tool damage tool damage
HS-M272-R5.6-20100911
Option
With one method of adaptive control, the HTLD OPTIMA
control the feed velocity to keep the cutting load regularity.
The method of existing, the NC-DATA optimized
the NC-DATA From the PC was the method which it change
to the feed command (F) in NC-Code.
� Graphic display with Load and Feedrate
� Convenient operation with simple G code
� Various data control according to Tool & Process
� Combined with HTLD function
What is the OPTIMA?What is the OPTIMA?What is the OPTIMA?What is the OPTIMA?
Providing function with OPTIMAProviding function with OPTIMAProviding function with OPTIMAProviding function with OPTIMA
Tool Path
Work Piece
Removal Amount
Feed : Constant
Load : Variation
OPTIMA ON
OPTIMA OFF
Reduce the cycle timeReduce the cycle timeReduce the cycle timeReduce the cycle time
wacheon’s Original Machining controlH
Advantage of Advantage of Advantage of Advantage of tool break detecttool break detecttool break detecttool break detect
HighHighHighHigh----ProductivityProductivityProductivityProductivity
Reduction of cycle time because of a change the Reduction of cycle time because of a change the Reduction of cycle time because of a change the Reduction of cycle time because of a change the
machining environment inclusive of tool state machining environment inclusive of tool state machining environment inclusive of tool state machining environment inclusive of tool state
reacts immediately reacts immediately reacts immediately reacts immediately
HS-M272-R5.6-20100911
Option
Too Clamp
Expended spindle taper
by centrifugal force
Rotation with high speed
Indraft of tool Holder intoSpindle Taper
Compensation of spindle displacement in real time
for high precision machining
Compensation
Measurement
Temperature Sensor HSDC Board
Real time compensation
Compensation of Dynamic deformation Compensation of Thermal Deformation
-10
0
10
20
30
40
0 5 10 15 20 25 30 35 40
Time(sec.)
Z A
xis
Dis
pla
ce
me
nt(
µm
) Not Compensation Compensation
Compensation of deformation according to
the centrifugal force
Before compensation After compensation
wacheon’s Original Machining controlHHS-M272-R5.6-20100911
Option
Item UnitHWACHEON HERMLE MAZAK DOOSAN
M2-5AX C30 VARIAXIS 630-5X VMD 600/5AX
Capacity
Travel (X/Y/Z) mm 750 / 650 / 500 650 / 600 / 500 630 / 765 / 510 1,050 / 600 / 450
Travel (A/C) degree -120~30 / 360 -139~91 / 360 -120~30 / 360 -120~30 / 360
Rapid (X/Y/Z) m/min 50 / 50 / 50 45 (60) 52 / 52 / 52 40 / 40 / 40
Rapid (A/C) rpm 8.3 / 33.3 25/40 (25/65) 50 / 50 22.2 / 33.3
Table
Working Surface mm Ø500 Ø280 (Ø630) Ø630 Ø350
Max. Loading weight kgf 300 300 (1,000) 500 300
Max. Loading size mm Ø600 x H430 Ø730 x H500
SpindleMax. Speed rpm
20,000(30k, 40k)
10,000
(18k, 28k, 40k)12,000 20,000
Taper - NT #40 NT #40 NT #40 NT #40
ATC
Tool Capacity ea 30 32 (+43,+87,+157) 30 (40, 80, 120) 24
Max. Tool Diameter
(with/without adjacent tool)mm Ø80 / Ø170
Ø90 / Ø125
(Ø80 / Ø125)Ø80 / Ø125 Ø90 / Ø140
Max. Tool Length mm 300 300 360 250
Max. Tool Weight kgf 8 8 8 8
ATC Time (Tool to Tool) sec 1.5 chip to chip: 5.5(4.5) chip to chip: 3.6 1.0
Motor Spindle kW 22 / 18.5 32 / 16.8 22 / 15 15 / 11
MachineSize
Height mm 3,090 2,900 3,235 3,080
Space mm 3,025x3,695 2,400 x 3,150 3,214(2,400) x 4,110 2,850 x 2,730
Controller - FANUC 31i-A5Heidenhain iTNC530
(Siemens S 840D)MAZATROL MATRiX FANUC 18i-MB5
omparison with competitor 【M2-5AX】CHS-M272-R5.4-20100830